Beltone MILANO 80 User manual

Beltone A/S
Global Technical Operations
http://gto.gnresound.com
Lautrupbjerg 7
DK-2750 Ballerup
Denmark
Technical Manual
Beltone MILANO

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Table of Contents
Form-Factor-Matrix.......................................................................................................... 3-7
Part list.................................................................................................................................8
Part list - service modules ...................................................................................................9
Part list - CROS.................................................................................................................10
Part list - test equipment....................................................................................................11
Part list - HSG parts..................................................................................................... 12-19
Part list - thin tubes & domes....................................................................................... 20-21
Disassemble procedure............................................................................................... 22-23
Replacing parts............................................................................................................ 24-25
Hook, hook lter & thin tubes/domes.................................................................................26
Service & postponement procedure ..................................................................................27
Test equipment ..................................................................................................................28
Programming adaptor clip .................................................................................................29
Testing ......................................................................................................................... 30-31
Testing wireless using Airlink - Connection test.................................................................32

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Form-Factor-Matrix, ALLY Models C4.5
Platform (C4.5) Product
Name Model Data Sheet
MILANO (80)
wireless
Batt size 13 zinc air
ALLY 4 AY486-DW
400465000ALLY 3 AY386-DW
ALLY 2 AY286-DW
MILANO (70)
wireless
Batt size 13 zinc air
ALLY 4 AY476-DW
400464000ALLY 3 AY376-DW
ALLY 2 AY276-DW
MILANO (60)
wireless
Batt size 312 zinc air
ALLY 4 AY466-DW
400466000
ALLY 3 AY366-DW
This Technical Manual serves to outline the service & postponement procedure for products listed in the form-factor-matrix below:
Note:
For 60/70 models the hook must always be with lter. For the 80 models the hook must always be without lter and if the High Gain
conguration is chosen, the metal hook must be used. Open conguration with SureFit (SF) thin tube/domes is only available for
60/70 models. The power model (80) cannot be congured to open version
HI Colours:
Beige (BGE)
Grey (GRY)
Brown (BRN)
Black (BLK)
Sterling Grey (STG)
Please also see:
Doc 0226310 DIRECT WL 2 for information about wireless accessories
60 70 / 80

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Form-Factor-Matrix, FIRST Models C4.5
Platform (C4.5) Product
Name Model Data Sheet
MILANO (70)
wireless
Batt size 13 zinc air
FIRST 17 (MFi) FI1778-DW
400309000FIRST 9 (MFi) FI978-DW
FIRST 6 (non MFi) FI678-DW
This Technical Manual serves to outline the service & postponement procedure for products listed in the form-factor-
matrix below:
Note:
The hook must always be with lter. Open conguration with thin tube/adapt can be chosen. See also the Data Sheet
for further information
HI Colours:
Beige (BGE)
Light Grey (LHT GRY)
Grey (GRY)
Brown (BRN)
Black (BLK)
Charcoal (CHARC)
White (WHT)
Sterling Grey (STG)
Please also see:
Doc 0226310 DIRECT WL 2 for information about wireless accessories

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Form-Factor-Matrix, ORIGIN Models C4.1
Platform (C4.1) Product
Name Model Data Sheet
MILANO (70)
non wireless
Batt size 13 zinc air
ORIGIN 3 OR378-DVI 400319000
This Technical Manual serves to outline the service & postponement procedure for products listed in the form-factor-
matrix below:
Note:
The hook must always be with lter. The models can be congured to open version with thin tube/adapt. See also the
Data Sheet for further information
HI is available in these colours:
Beige (BGE)
Light Grey (LHT GRY)
Grey (GRY)
Brown (BRN)
Black (BLK)

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Form-Factor-Matrix, PROMISE Models C4.5
Platform (C4.5) Product
Name Model Data Sheet
MILANO 70
wireless
Batt size 13 zinc air
PROMISE 17 PSE1778DW
400172000PROMISE 9 PSE978DW
PROMISE 6 PSE678DW
MILANO 60
wireless
Batt size 312 zinc air
PROMISE 17 PSE1766DW
400171000PROMISE 9 PSE966DW
PROMISE 6 PSE666DW
Congurations 70 models:
PBTE-DPW - 78D PBTE WL
PBTE-DPGW - 78D PBTE High Gain WL*
BTE-DW - 78D BTE WL
BTE-DWO - 78D BTE Open WL
* For the High Gain conguration, the metal hook must be chosen (without lter)
See also the DATA SHEET
Congurations 60 models:
MBTE-DW - 66D MBTE WL
MBTE-DWO - MBTE Open WL
Note:
For 60 & 70 models, the hook must always be with lter. If the power conguration is chosen for the 70 models, the hook
must always be without lter. Furthermore it cannot be congured to open version with thin tube/adapt. If the High Gain
conguration is chosen, the metal hook must be used
Please also see:
Doc 0226310 DIRECT WL 2 for information about wireless accessories
This Technical Manual serves to outline the service & postponement procedure for products listed in the form-factor-matrix
below. Also Data Sheet doc No’s are listed for a more detailed information

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Form-Factor-Matrix, TRUE Models C4.1
Platform (C4.1) Product
Name Model Data Sheet
MILANO 70
wireless
Batt size 13 zinc air
TRUE 17 TRU1778DW
17523700
TRUE 9 TRU978DW
TRUE 6 TRU678DW
TRUE 3 TRU378DW
MILANO 60
wireless
Batt size 312 zinc air
TRUE 17 TRU1766DW
17657700
TRUE 9 TRU966DW
TRUE 6 TRU666DW
TRUE 3 TRU366DW
This Technical Manual serves to outline the service & postponement procedure for products listed in the form-factor-matrix
below. Also Data Sheet doc No’s are listed for a more detailed information
Congurations 78 models:
TRUx78DW - Hook with lter
TRUx78DWO (Open) - Thin tube adapt/suitable thin tube
TRUx78DWP (Power) - Hook without lter
See also the DATA SHEET
Congurations 66 models:
TRUx66DW - Hook with lter
TRUx66DWO (Open) - Thin tube adapt/suitable thin tube
Delivered with adult hook with lter. For 60 & 70 models, the hook must always be with lter. If the power version is chosen,
the hook must always be without lter. The power version cannot be congured to open version with thin tube/adapt
Please also see:
Doc 0226310 DIRECT WL 2 for information about wireless accessories

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Part List
Description Part No
PIN Ø0.6x5.65 (60) bot HSG 16059300
PB CAP, SINGLE (soft silicone) 17007700
TGL CAP, DOUBLE (soft silicone) 70/80 17007900
KIT,HOOKS,COLOUR MARKERS (60) 17664000
KIT,HOOKS,COLOUR MARKERS,AY66 (60) 17441700
KIT,HOOKS,COLOUR MARKERS (70) 17497000
KIT,HOOKS,CHILDLOCK,77/87,OPEN,AY76 (70) 18670700
KIT,HOOKS,COLOUR MARKERS,AY86 (80) 19701900
CHILDLOCK, RED (colour marker) 60 16165800
CHILDLOCK, BLUE (colour marker) 60 16165801
CHILDLOCK, RED (colour marker) 70/80 15966400
CHILDLOCK, BLUE (colour marker) 70/80 15966401
INTEGR FM ADAPT HA,BT,NANO (EU) 18642500
INTEGR FM ADAPT NB,BT,NANO (US/CA) 18642501
DAI ADAPT2 (audio shoe w/3pin euro socket) 19901700
Description Part No
PIN REMOVAL TOOL, PACKED 15502500
MANDREL (blue plastic) 0490-059
ADULT HOOK (without lter) 80* 17508500
BABY HOOK (without lter) 80* 17006200
CHILD HOOK (without lter) 80* 17006000
FILTER, HOOK, 4 PCS (60/70) 16166700
ADULT HOOK W/FILTER (60/70) 17663700
BABY HOOK W/FILTER (60/70) 17663900
CHILD HOOK W/FILTER (60/70) 17663800
THIN TUBE ADAPT W/FILT (60/70) 17452100
TONE TUBE,ASM,LO 85,ADULT (metal hook)** 18068700
TONE TUBE,ASM,LO 85,BABY (metal hook)** 18068800
GENERIC BRUSH, BLK 17435000
AUTOPHONE MAGNETS (3 pcs) 17294600
PIN Ø0.6 X 4.5 (batt door) 17010500
PIN Ø0.6x6.05 (70/80) bot HSG 16059700
Brush, black
**if used for 60/70 models, a lter must be inserted
** for High Gain congurtion of the power model 80
Magnet
Cleaning
loop
Pin removal tool
Mandrel Thin tube
adaptor w/lter
Colour markers
DAI adapt 2
(f/ 3pin euro plug)

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TRUE (C4.1) Part No
TRU1766DW 17733200
TRU966DW 17733300
TRU666DW 17733400
TRU366DW 18085600
TRUE (C4.1) Part No
TRU1778DW 17559600
TRU978DW 17559700
TRU678DW 17559800
TRU378DW 18085700
PROMISE (C4.5) Part No
PSE1766-DW 18642700
PSE966-DW 18642800
PSE666-DW 18817300
PSE1778-DW 18642900
PSE978-DW 18643000
PSE678-DW 18817400
Service Module 70/80
(no silicone caps are mounted)
Service Module 60
(w/PB silicone cap glued)
Part List - Programmed Service Modules/ASM FRAME
ORIGIN (C4.1) Part No
OR378-DVI 19242100
FIRST (C4.5) Part No
FI1778-DW 19233500
FI978-DW 19233600
FI678-DW 19233700
ALLY (C4.5) Part No
AY486-DW 19704500
AY386-DW 19704600
AY286-DW 19704700
AY476-DW 19704200
AY376-DW 19704300
AY276-DW 19704400
AY466-DW 19704000
AY366-DW 19704100
Service modules are non serviceable at local site. Instead
defective ones must be returned to Global Repair Site

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Description Part No
CROS,SUREFIT,AUDIO SHOE,SMALL * 20040900
CROS,SUREFIT,AUDIO SHOE,MEDIM * 20041000
CROS,SUREFIT,AUDIO SHOE,LARGE * 20041100
CROS,SUREFIT,EUROPLUG,SMALL * 20040500
CROS,SUREFIT,EUROPLUG,MEDIUM * 20040600
CROS,SUREFIT,EUROPLUG,LARGE * 20040700
CROS,SF
EURO PLUG
CROS,SF
AUD SHOE
(shoe is xed to the cable)
* Lengths: S = 25 cm, M = 28 cm, L = 31 cm (excl CROS hook)
Please also see: Doc 400604000 UG,CROS/BICROS,SUREFIT (User Guide) & 400650000 DS,CROS/BICROS,SUREFIT,GB (Data Sheet)
Part List - CROS Parts

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Description Part No
AIRLINK,COMPL (for wireless connection test)* 17292000
AIRLINK 2, GENERIC (for wireless connection test)* 17292002
PROG. CABLE EXTENSION, MILANO (HI test) 17517800
SERVICE JIG/FIXTURE 16695100
TEST FRAME (HI test) 16902800
BATTERY PILL, 13+ (70/80 models) 17449400
BATTERY PILL, 312+ (60 models) 17449300
COUPL MIC,TSYS,TM-12,MEASURED 18220700
PROG CABLE R 9022 907 69019
PROG CABLE L 9022 907 69029
PROGRAMMING ADAPTOR (generic) - incl clips red/blue 18041400
CLIP,PROGRAMMING ADAPTOR,RED 17736900
CLIP,PROGRAMMING ADAPTOR,BLUE 17736901
Please nd pictures of test equipment in the last pages
Part List - Test Equipment
* both airlinks can be used

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Part List - Housing Parts - ALLY (70 / 80)
COLOUR VC TGL
COVER * PB VC TOGGLE HSG TOP HSG BOT BATT DOOR
BGE 18093400 18093000 18093300 18093500 18093600 19937700
GRY 18093402 18093002 18093302 18093502 18093602 19937702
BRN 18093404 18093004 18093304 18093504 18093604 19937704
BLK 18093408 18645808 18093308 18646008 18644908 19937708
STG 18093420 18093020 18093320 18093520 18093620 19937720
* Can be used instead of VC toggle
All HSG parts are nano coated

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Part List - Housing Parts - ALLY (60)
COLOUR PB HSG TOP HSG BOT BATT
DOOR
BGE 18093000 18092800 18093100 19937600
GRY 18093002 18092802 18093102 19937602
BRN 18093004 18092804 18093104 19937604
BLK 18645808 18645408 18644808 19937608
STG 18093020 18092820 18093120 19937620
All HSG parts are nano coated

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Part List - Housing Parts - ORIGIN (70)
COLOUR VC
COVER * PB VC TOGGLE HSG TOP HSG BOT BATT DOOR
BGE 18093400 18093000 18093300 18093500 19273300 19273200
LHT GRY 18093401 18093001 18093301 18093501 19273301 19273201
GRY 18093402 18093002 18093302 18093502 19273302 19273202
BRN 18093404 18093004 18093304 18093504 19273304 19273204
BLK 18093408 18645808 18093308 18646008 19273308 19273208
* Can be used instead of VC toggle
All HSG parts are nano coated

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Part List - Housing Parts - FIRST (70)
COLOUR VC
COVER * PB VC TOGGLE HSG TOP HSG BOT BATT DOOR
BGE 18093400 18093000 18093300 18093500 18093630 19233800
LHT GRY 18093401 18093001 18093301 18093501 18093601 19233801
GRY 18093402 18093002 18093302 18093502 18093632 19233802
BRN 18093404 18093004 18093304 18093504 18093604 19233804
BLK 18093408 18645808 18093308 18646008 18644908 19233808
CHARC 18093409 18093009 18093309 18093509 18093609 19233809
WHT 18093411 18093011 18093311 18093511 18093611 19233811
STG 18093420 18093020 18093320 18093520 18093620 19233820
* Can be used instead of VC toggle
All HSG parts are nano coated

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Part List - Housing Parts PROMISE 70
COLOUR VC
COVER * PB VC TOGGLE HSG TOP HSG BOT BATT DOOR
BGE 18093400 18093000 18093300 18093500 18093600 18645000
LHT GRY 18093401 18093001 18093301 18093501 18093601 18645001
GRY 18093402 18093002 18093302 18093502 18093602 18645002
BRN 18093404 18093004 18093304 18093504 18093604 18645004
BLK 18093408 18645808 18093308 18646008 18644908 18645008
CHARC 18093409 18093009 18093309 18093509 18093609 18645009
WHT 18093411 18093011 18093311 18093511 18093611 18645011
STG 18093420 18093020 18093320 18093520 18093620 18645020
* Can be used instead of VC toggle
All HSG parts are nano coated

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Part List - Housing Parts PROMISE 60
COLOUR PB HSG TOP HSG BOT BATT
DOOR
BGE 18093000 18092800 18093100 18093200
LHT GRY 18093001 18092801 18093101 18093201
GRY 18093002 18092802 18093102 18093202
BRN 18093004 18092804 18093104 18093204
BLK 18645808 18645408 18644808 18093208
CHARC 18093009 18092809 18093109 18093209
WHT 18093011 18092811 18093111 18093211
STG 18093020 18092820 18093120 18093220
All HSG parts are nano coated

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Part List - Housing Parts TRUE 70
COLOUR VC
COVER * PB VC TOGGLE HSG TOP HSG BOT BATT DOOR
BGE 18093400 18093000 18093300 18093500 18093600 18093700
LHT GRY 18093401 18093001 18093301 18093501 18093601 18093701
GRY 18093402 18093002 18093302 18093502 18093602 18093702
BRN 18093404 18093004 18093304 18093504 18093604 18093704
ARCTIC ICE 18093406 18093006 18093306 18093506 18093606 18093706
BLK 18093408 18645808 18093308 18646008 18644908 18093708
CHARC 18093409 18093009 18093309 18093509 18093609 18093709
STG 18093420 18093020 18093320 18093520 18093620 18093720
* Can be used instead of VC toggle
All HSG parts are nano coated

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Part List - Housing Parts TRUE 60
COLOUR PB HSG TOP HSG BOT BATT
DOOR
BGE 18093000 18092800 18093100 18093200
LHT GRY 18093001 18092801 18093101 18093201
GRY 18093002 18092802 18093102 18093202
BRN 18093004 18092804 18093104 18093204
ARCTIC ICE 18093006 18092806 18093106 18093206
BLK 18645808 18645408 18644808 18093208
CHARC 18093009 18092809 18093109 18093209
STG 18093020 18092820 18093120 18093220
All HSG parts are nano coated
Colour Line
LHT GRY BGE
GRY
BRN
ARC ICE
BLK
CHARC
STG

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THIN TUBE SF BLISTER PCK
(3 cleaning wires / 5 thin tubes) RIGHT LEFT
THIN TUBE,SF,0A 19402600 19403500
THIN TUBE,SF,0B 19402700 19403600
THIN TUBE,SF,1A 19402800 19403700
THIN TUBE,SF,1B 19402900 19403800
THIN TUBE,SF,-1B 19403000 19403900
THIN TUBE,SF,2A 19403100 19404000
THIN TUBE,SF,2B 19403200 19404100
THIN TUBE,SF,3A 19403300 19404200
THIN TUBE,SF,3B 19403400 19404300
DOMES for THIN TUBE SUREFIT
Description Bag
(10 pcs)
DOME,SF,OPEN,SM 19398200
DOME,SF,OPEN,MDM 19398300
DOME,SF,OPEN,LGE 19398400
DOME,SF,TULIP,STD 19398500
DOME,SF,PWR,SM 19398600
DOME,SF,PWR,MDM 19398700
DOME,SF,PWR,LGE 19398800
Description Part No
FITTING KIT,THIN TUBE,SUREFIT* 19442600
FITTING KIT,THIN TUBE,SF(EMPTY)** 19442300
CLEANER, TUBE, HE4 15168700
MEASUREMENT TOOL,MINI BTE 15200800
* contains cleaner tubes, measurement tool, all sizes thin tubes & domes
** empty box with inlay - to be lled up according to needs
Please note that thin tube/dome option is for 60 / 70 models only
Thin tube2 & belonging domes are listed on next page
SureFit (SF) thin tube & belonging domes listed on the this page
are the newest parts
Both Thin tube2 and SureFit will t the 60 / 70 models
Part List - SureFit (SF)Thin Tubes & Domes (60 / 70 only)