WPG P110T04DC3 User manual

Rev 4.0/2-21 P1-DC3: #35123AUS1
INTENDED FOR USE BY SKILLED
PROFESSIONALS • READ AND
UNDERSTAND BEFORE OPERATING
OPERATING
INSTRUCTIONS 908 W. Main • P.O. Box 368
Laurel, MT USA 59044
800-548-7341 (phone)
406-628-8231 (phone)
406-628-8354 (fax)
www.WPG.com
Record serial number in blank space above (to locate, see serial
label on the product).
SINGLE-CHANNEL
LIFTER, DC-VOLTAGE,
WITH INTELLI-GRIP®
TECHNOLOGY
Model numbers: P110T04DC3 (shown),
P110C04DC3, P11104DC3
KEEP FOR FUTURE REFERENCE

P1-DC3: #35123AUS Rev 4.0/2-212

Rev 4.0/2-21 P1-DC3: #35123AUS1
SPECIFICATIONS .....................................................................................3
SAFETY...................................................................................................5
OPERATING FEATURES............................................................................6
ASSEMBLY..............................................................................................7
INTENDED USE .......................................................................................9
LOAD CHARACTERISTICS.................................................................................9
OPERATING ENVIRONMENT..........................................................................10
DISPOSAL OF THE LIFTER .............................................................................10
OPERATION..........................................................................................11
BEFORE USING THE LIFTER...........................................................................11
Taking Safety Precautions .................................................................................................11
Selecting a Screen Language.............................................................................................11
Performing Inspections and Tests .....................................................................................12
Checking the 12-Volt Battery ............................................................................................12
TO ATTACH THE PADS TO A LOAD ..................................................................13
Positioning the Lifter on the Load.....................................................................................13
Powering up the Lifter ......................................................................................................14
Sealing the Pads on the Load............................................................................................14
Reading the Vacuum Gauges ............................................................................................14
TO LIFT AND MOVE THE LOAD .....................................................................16
Interpreting the Lift Light..................................................................................................16
Watching Vacuum Indicators ............................................................................................16
Controlling the Lifter and Load .........................................................................................17
In Case of a Power Failure.................................................................................................17
TO ROTATE THE LOAD .................................................................................18
TO TILT THE LOAD ......................................................................................19
TO RELEASE THE PADS FROM THE LOAD .........................................................20
AFTER USING THE LIFTER.............................................................................21
Transporting the Lifter ......................................................................................................21
Storing the Lifter ...............................................................................................................22
INSPECTIONS AND TESTS......................................................................23
INSPECTION SCHEDULE ................................................................................23
TABLE OF CONTENTS

P1-DC3: #35123AUS Rev 4.0/2-212
TESTING ...................................................................................................24
Lifter/Load Compatibility Test...........................................................................................24
Operational Tests ..............................................................................................................25
Vacuum Test......................................................................................................................25
Rated Load Test.................................................................................................................26
MAINTENANCE ....................................................................................27
VACUUM PAD MAINTENANCE.......................................................................27
Pad-to-Load Friction Coefficient .......................................................................................27
Pad Inspection ..................................................................................................................27
Pad Cleaning .....................................................................................................................28
TO REPLACE SEALING RING IN VPFS10T PADS ...............................................29
12-VOLT BATTERY RECHARGE.......................................................................30
NOTIFICATION BUZZER BATTERY REPLACEMENT ...............................................31
INTELLI-GRIP® DIAGNOSTIC CODES ...............................................................32
REPLACEMENT PARTS...........................................................................36
LIMITED WARRANTY ............................................................................37
TO OBTAIN REPAIRS OR WARRANTY SERVICE...................................................37
TABLE OF CONTENTS

Product
Description
Designed for use with hoisting equipment, P1-04DC3 lifters support loads using vacuum and manipulate
loads using 180° rotation and manual 90° tilt motions.
Model Number P110C04DC3 P110T04DC3 P11104DC3
Vacuum Pads1
1...... Available with other rubber compounds for special purposes (see www.wpg.com).
(4 each, standard rubber)
10" [25 cm] nom. diameter,
concave (Model G0750)
10" [25 cm] nom. diameter,
with replaceable ring2
2...... Standard with replaceable sealing ring for rough or textured surfaces (see “REPLACEMENT PARTS”).
(Model
VPFS10T)
11" [28 cm] nom. diameter,
lipped (Model G3370)
Pad Spread
(to outer edges)
49" x 10"
[125 cm x 25 cm]
50¾" x 11¾"
[129 cm x 30 cm]
51" x 12"
[130 cm x 30 cm]
Maximum Load
Capacity3
3...... The Maximum Load Capacity is rated at a vacuum of 16" Hg [-54 kPa] on clean, smooth, nonporous flat surfaces with a friction coefficient of 1. Pad
compound, load rigidity, strength, surface conditions, overhang, angle, center of gravity and temperature can also affect the lifting capacity. A “qualified
person” should evaluate the effective lifting capacity for each use (see definition under “Rated Load Test”).
270 kg 270 kg 320 kg
Lifter
Weight 44 kg
Power System 12 volts DC, 5.5 amps
Battery Capacity 7 amp-hours
Rotation
Capability Manual, 180°, with latching at each ¼ turn (when required)
Tilt
Capability Manual, 90°, with automatic latching in vertical position
Operating
Elevation Up to 6,000' [1,828 m]
Operating
Temperature 32° — 104° F [0° to 40° C]
Service Life 20,000 lifting cycles, when used and maintained as intended4
4...... Vacuum pads, filter elements and other wear-out items are excluded.
Software Version Intelli-Grip® 7.6
Design
Standard
Compliant with AS 4991. Note: Each circuit of the Dual Vacuum System complies with the capacity
requirements of this Standard.
Rev 4.0/2-21 P1-DC3: #35123AUS3
SPECIFICATIONS

P1-DC3: #35123AUS Rev 4.0/2-214
SPECIFICATIONS
Note: A standard P11104DC3 is shown.

Rev 4.0/2-21 P1-DC3: #35123AUS5
SAFETY
Wear personal protective
equipment that is appropriate for
the load material. Follow trade
association guidelines.
Do not remove or obscure safety
labels.
Do not make any modifications to
the lifter (see “LIMITED
WARRANTY”).
Use the lifter only in an approved
“OPERATING ENVIRONMENT” (see
“INTENDED USE”).
Do not use a lifter that is damaged,
malfunctioning, or missing parts.
Do not use a lifter if the sealing
edge of any vacuum pad is cut or
otherwise damaged.
Do not use a lifter to lift cracked or
broken glass.
Do not exceed the Maximum
Load Capacity or lift loads the
lifter is not designed for (see
“INTENDED USE”).
Do not use a lifter if the
Maximum Load Capacity or
any safety label appears to be
missing or obscured.
Make sure the contact surfaces of
the load and vacuum pads are clean
before attaching the lifter (see
“MAINTENANCE”).
Position the vacuum pads correctly
on the load before lifting (see
“OPERATION: Positioning the Lifter
on the Load”).
Do not lift a load if any vacuum
indicator shows inadequate
vacuum.
Keep unauthorized personnel away
from the lifter, to avoid injury in
case of an unintended load release.
Do not touch the vacuum release
controls during a lift.
Do not allow people to ride on the
lifter or the load.
Do not lift a load higher than
necessary or leave suspended loads
unattended.
Do not position a loaded or
unloaded lifter over people.
Before servicing a powered lifter,
place the power control in the
inactive position and, when
possible, disconnect the power source.

P1-DC3: #35123AUS Rev 4.0/2-216
Features shown here are underlined on their first appearance in each section following.
1 LIFT POINT 2 LIFT BAR 3 INSTRUCTIONS CANISTER
4 TILT RELEASE LEVER 5 ROTATION RELEASE LEVER 6 PAD FRAME
7 Cover for VACUUM PUMP, AIR FILTERS
and VACUUM SENSORS 8 CONTROL HANDLE 9 INTELLI-GRIP® CONTROL UNIT
10 BATTERY 11 BATTERY CHARGER 12 VACUUM RESERVE TANK
13 VACUUM PAD 14 Windows for AIR FILTERS 15 VACUUM GAUGES
16 NOTIFICATION BUZZER 17 POWER BUTTON 18 “RELEASE” BUTTON
19 “ATTACH” BUTTON 20 “FUNCTION” BUTTON 21 LCD SCREEN w/ BATTERY GAUGE
22 WSTROBE LIGHT 23 VACUUM LIFT LIGHT
Note: A standard P110T04DC3 is shown. Although some of the following photos do not show
this specific lifter, they all illustrate how this kind of lifter functions.
For information about specific parts, see “REPLACEMENT PARTS” and/or any separate
instructions for Product Options.
OPERATING FEATURES

Rev 4.0/2-21 P1-DC3: #35123AUS7
1) Remove all shipping materials and save them with the shipping container for future use.
2)
2A
Adjust the lift point to optimize the lifter's
hang angle:
2.1) Remove the retaining bolt and loosen
the pivot bolt (fig. 2A).
2.2) Move the lift point to the appropriate
position.1
2.3) Reinstall the retaining bolt and tighten
both bolts securely.
3) Suspend the lifter from appropriate
hoisting equipment:
3.1) Select a crane and/or hoist rated for the Maximum Load Capacity plus the
Lifter Weight.
Note: Any lifter use must comply with all statutory or regulatory standards for hoisting
equipment in your region.
3A 3B 3C
3.2) Disengage the tilt latch and raise the lift bar (fig. 3A-C).
1..... Moving the lift point forward (away from operator) helps keep the hang angle vertical while the lifter is loaded; moving the lift point rearward
(towards operator) helps keep the hang angle vertical while the lifter is unloaded.
ASSEMBLY

P1-DC3: #35123AUS Rev 4.0/2-218
3.3)
3D 3E
Make sure
hook has
restraining latch
(circled).
Attach the hoisting
hook to the lift point
(fig. 3D).
Use rigging (fig. 3E)
as needed to make
sure the hook does
not interfere with the
load.
Only use rigging rated for Maximum Load Capacity
plus Lifter Weight.
3.4) Use the hoisting equipment to remove the lifter from the shipping container. Avoid
damaging the vacuum pads.
4B4A
4)
4C 4D
Connect the electrical
connectors (figs. 4A-B
and figs. 4C-D).
If the lifter has a
notification buzzer, install
the 9-volt battery as directed in “NOTIFICATION BUZZER BATTERY REPLACEMENT”.
5)
5A
Remove the pad covers (fig. 5A) and save them for future use.
6) Perform tests as required under “TESTING”.
ASSEMBLY