Beta REV 3 User manual

MANUALE D’ISTRUZIONIMANUALE D’ISTRUZIONI
MANUALE D’ISTRUZIONIMANUALE D’ISTRUZIONI
MANUALE D’ISTRUZIONI
INSTRUCTION MANUINSTRUCTION MANU
INSTRUCTION MANUINSTRUCTION MANU
INSTRUCTION MANUALAL
ALAL
AL
MANUMANU
MANUMANU
MANUAL DE ISTRUCCIONESAL DE ISTRUCCIONES
AL DE ISTRUCCIONESAL DE ISTRUCCIONES
AL DE ISTRUCCIONES
MANUEL DMANUEL D
MANUEL DMANUEL D
MANUEL D’INSTRUCTIONS’INSTRUCTIONS
’INSTRUCTIONS’INSTRUCTIONS
’INSTRUCTIONS

INFORMAINFORMA
INFORMAINFORMA
INFORMATI VTI V
TI VTI V
TI VA SULLA TUTELA DELLA PRIVA SULLA TUTELA DELLA PRIV
A SULLA TUTELA DELLA PRIVA SULLA TUTELA DELLA PRIV
A SULLA TUTELA DELLA PRIVAA
AA
ACYCY
CYCY
CY
In riferimento alla LIn riferimento alla L
In riferimento alla LIn riferimento alla L
In riferimento alla Legge 31/12/1996 n. 675 sulla tutela delle personeegge 31/12/1996 n. 675 sulla tutela delle persone
egge 31/12/1996 n. 675 sulla tutela delle personeegge 31/12/1996 n. 675 sulla tutela delle persone
egge 31/12/1996 n. 675 sulla tutela delle persone
rispetto al trattamento dei dati personali, Lrispetto al trattamento dei dati personali, L
rispetto al trattamento dei dati personali, Lrispetto al trattamento dei dati personali, L
rispetto al trattamento dei dati personali, La informiamo di quanto segue:a informiamo di quanto segue:
a informiamo di quanto segue:a informiamo di quanto segue:
a informiamo di quanto segue:
1)i dati da L1)i dati da L
1)i dati da L1)i dati da L
1)i dati da Lei forniti saranno inseriti, nel caso di Suo consenso, in unaei forniti saranno inseriti, nel caso di Suo consenso, in una
ei forniti saranno inseriti, nel caso di Suo consenso, in unaei forniti saranno inseriti, nel caso di Suo consenso, in una
ei forniti saranno inseriti, nel caso di Suo consenso, in una
nostra banca dati relativa ai clienti, utilizzabile per eventuali informati-nostra banca dati relativa ai clienti, utilizzabile per eventuali informati-
nostra banca dati relativa ai clienti, utilizzabile per eventuali informati-nostra banca dati relativa ai clienti, utilizzabile per eventuali informati-
nostra banca dati relativa ai clienti, utilizzabile per eventuali informati-
ve commerciali nell’interesse della clientela ed indagini di mercato;ve commerciali nell’interesse della clientela ed indagini di mercato;
ve commerciali nell’interesse della clientela ed indagini di mercato;ve commerciali nell’interesse della clientela ed indagini di mercato;
ve commerciali nell’interesse della clientela ed indagini di mercato;
2)il conferimento dei dati inseriti nel “2)il conferimento dei dati inseriti nel “
2)il conferimento dei dati inseriti nel “2)il conferimento dei dati inseriti nel “
2)il conferimento dei dati inseriti nel “TT
TT
Tagliando di consegna per la ga-agliando di consegna per la ga-
agliando di consegna per la ga-agliando di consegna per la ga-
agliando di consegna per la ga-
ranzia 1anno è necessario per poter fornire le normali prestazioni diranzia 1anno è necessario per poter fornire le normali prestazioni di
ranzia 1anno è necessario per poter fornire le normali prestazioni diranzia 1anno è necessario per poter fornire le normali prestazioni di
ranzia 1anno è necessario per poter fornire le normali prestazioni di
garanzia;garanzia;
garanzia;garanzia;
garanzia;
3)il trattamento dei dati da L3)il trattamento dei dati da L
3)il trattamento dei dati da L3)il trattamento dei dati da L
3)il trattamento dei dati da Lei forniti sarà improntato ai principi di corretei forniti sarà improntato ai principi di corret
ei forniti sarà improntato ai principi di corretei forniti sarà improntato ai principi di corret
ei forniti sarà improntato ai principi di corret-
-
--
-
tezza, liceità e trasparenza previsti dalla normativa vigente;tezza, liceità e trasparenza previsti dalla normativa vigente;
tezza, liceità e trasparenza previsti dalla normativa vigente;tezza, liceità e trasparenza previsti dalla normativa vigente;
tezza, liceità e trasparenza previsti dalla normativa vigente;
4) L4) L
4) L4) L
4) Lei potrà in ogni momento far valere i diritti riconosciuti dall’articoloei potrà in ogni momento far valere i diritti riconosciuti dall’articolo
ei potrà in ogni momento far valere i diritti riconosciuti dall’articoloei potrà in ogni momento far valere i diritti riconosciuti dall’articolo
ei potrà in ogni momento far valere i diritti riconosciuti dall’articolo
13 della legge n. 675/96, rivolgendosi a:13 della legge n. 675/96, rivolgendosi a:
13 della legge n. 675/96, rivolgendosi a:13 della legge n. 675/96, rivolgendosi a:
13 della legge n. 675/96, rivolgendosi a:
INFORMAINFORMA
INFORMAINFORMA
INFORMATIVTIV
TIVTIV
TIVA SULLA LEGGE NA SULLA LEGGE N
A SULLA LEGGE NA SULLA LEGGE N
A SULLA LEGGE N.122 DEL 05/02/1992.122 DEL 05/02/1992
.122 DEL 05/02/1992.122 DEL 05/02/1992
.122 DEL 05/02/1992
In base alla legge n.122 del 05/02/1992 si consiglia, per qualunqueIn base alla legge n.122 del 05/02/1992 si consiglia, per qualunque
In base alla legge n.122 del 05/02/1992 si consiglia, per qualunqueIn base alla legge n.122 del 05/02/1992 si consiglia, per qualunque
In base alla legge n.122 del 05/02/1992 si consiglia, per qualunque
operazione di manutenzione o riparazione, differente dalla sostituzioneoperazione di manutenzione o riparazione, differente dalla sostituzione
operazione di manutenzione o riparazione, differente dalla sostituzioneoperazione di manutenzione o riparazione, differente dalla sostituzione
operazione di manutenzione o riparazione, differente dalla sostituzione
di filtri, olii lubrificanti o liquidi di raffreddamento, di appoggiarsi ad undi filtri, olii lubrificanti o liquidi di raffreddamento, di appoggiarsi ad un
di filtri, olii lubrificanti o liquidi di raffreddamento, di appoggiarsi ad undi filtri, olii lubrificanti o liquidi di raffreddamento, di appoggiarsi ad un
di filtri, olii lubrificanti o liquidi di raffreddamento, di appoggiarsi ad un
ns. concessionario autorizzato.ns. concessionario autorizzato.
ns. concessionario autorizzato.ns. concessionario autorizzato.
ns. concessionario autorizzato.
BETAMOTOR S.p.A. 50067 Rignano sull’Arno - (FI) ITALY Pian dell’isola 72.

37 GB
REV-3
Thank you for choosing BETA. Wishing you a lots of good biking!
This manual wiIl give you the information you need to use your
motorcycle correctly and to keep it in excellent condition.
BETAMOTOR S.p.A. reserves the right to change the data and features described in
this manual and to modify its products at any time.

38
GB
AA
AA
ATTENTIONTTENTION
TTENTIONTTENTION
TTENTION
After the first training hour, check all the tightenings and in a particular manner:
•Footboard supports
•Front and rear brake disks
•Wheel rims
•Shock absorber bolt
•Engine bolts and nuts
•Crown

39
INDEX
GB
SECTION 1: GENERAL INFORMASECTION 1: GENERAL INFORMA
SECTION 1: GENERAL INFORMASECTION 1: GENERAL INFORMA
SECTION 1: GENERAL INFORMATIONTION
TIONTION
TION
Main parts ............................................................................................. 42
Vehicle identification data................................................................................ 42
Instrument panel and controls.......................................................................... 42
Technical data .......................................................................................................... 43
Electrical diagram .................................................................................................... 44
SECTION 2: OPERASECTION 2: OPERA
SECTION 2: OPERASECTION 2: OPERA
SECTION 2: OPERATION AND USETION AND USE
TION AND USETION AND USE
TION AND USE
Check and maintenance before and after off-road use ............................................... 46
Fueling ........................................................................................................... 46
Recommended lubricants and liquids .............................................................. 47
Breaking in .................................................................................................... 47
Startup ........................................................................................................... 48
SECTION 3: MAINTENANCE AND CHECKSSECTION 3: MAINTENANCE AND CHECKS
SECTION 3: MAINTENANCE AND CHECKSSECTION 3: MAINTENANCE AND CHECKS
SECTION 3: MAINTENANCE AND CHECKS
Gearbox oil ................................................................................................ 50
Brake pump oil ........................................................................................................ 51
Clutch pump oil ....................................................................................................... 53
Fork oil ................................................................................................................... 54
Air filter ................................................................................................................... 56
Spark plug ............................................................................................................. 57
Front brake .............................................................................................................. 58
Rear brake ............................................................................................................... 59
Liquid coolant .......................................................................................................... 60
Silencer .................................................................................................................... 60
Carburetor ............................................................................................................... 61
Valve petals ............................................................................................................. 61
Checks after cleaning ............................................................................................... 62
Maintenance schedule .............................................................................................. 62
SECTION 4: ADJUSTEMENTSSECTION 4: ADJUSTEMENTS
SECTION 4: ADJUSTEMENTSSECTION 4: ADJUSTEMENTS
SECTION 4: ADJUSTEMENTS
Adjustement of brake ............................................................................................... 64
Adjustement of clutch ............................................................................................... 64
Adjustement of idling speed ...................................................................................... 65
Adjustement of gas clearance ................................................................................... 65
Check and adjustement of steering gear..................................................................... 66
Tightening the chain ................................................................................................. 66
Adjustement of front suspension ................................................................................ 67
Positioning of handlebar ........................................................................................... 67
Adjustement of rear shock absorber .......................................................................... 68
SECTION 5: WHASECTION 5: WHA
SECTION 5: WHASECTION 5: WHA
SECTION 5: WHAT TT T
T TT T
T TO DO IN AN EMERGENCYO DO IN AN EMERGENCY
O DO IN AN EMERGENCYO DO IN AN EMERGENCY
O DO IN AN EMERGENCY
Troubleshooting ........................................................................................................ 70
ALPHABETICAL INDEXALPHABETICAL INDEX
ALPHABETICAL INDEXALPHABETICAL INDEX
ALPHABETICAL INDEX
Index ....................................................................................................................... 71

40

41
GENERAL INFORMATION
GB
1
SECTION
1
INDEXINDEX
INDEXINDEX
INDEX
Main parts
Vehicle identification data
Instrument panel and controls
Technical data
Electrical diagram

42
GENERAL INFORMATION
GB
1
VEHICLE IDENTIFICAVEHICLE IDENTIFICA
VEHICLE IDENTIFICAVEHICLE IDENTIFICA
VEHICLE IDENTIFICATION DTION D
TION DTION D
TION DAA
AA
ATT
TT
TAA
AA
A
FF
FF
Frame identificationrame identification
rame identificationrame identification
rame identification
Identification data AA
AA
A are stamped on the
right side of the steering gear column.
Motor identificationMotor identification
Motor identificationMotor identification
Motor identification
Motor identification data BB
BB
B are stamped
as indicated in the picture.
INSTRUMENT PINSTRUMENT P
INSTRUMENT PINSTRUMENT P
INSTRUMENT PANEL ANDANEL AND
ANEL ANDANEL AND
ANEL AND
CONTROLSCONTROLS
CONTROLSCONTROLS
CONTROLS
11
11
1 Clutch lever
22
22
2 Front brake lever
33
33
3 Throttle grip
MAIN PMAIN P
MAIN PMAIN P
MAIN PARAR
ARAR
ARTSTS
TSTS
TS
1-1-
1-1-
1-Filter box 22
22
2-Fuel tank 3-3-
3-3-
3-Fuel cap
4-4-
4-4-
4-Silencer 5-5-
5-5-
5-Kick starter 6-6-
6-6-
6-Filter cover

43
GENERAL INFORMATION
GB
1
TECHNICAL DTECHNICAL D
TECHNICAL DTECHNICAL D
TECHNICAL DAA
AA
ATT
TT
TAA
AA
A
VV
VV
Vehicle weightehicle weight
ehicle weightehicle weight
ehicle weight
--
--
-ready to operate (unfueled) ......................................................................................... 71 (kg)
DimensionsDimensions
DimensionsDimensions
Dimensions
-total lenght .................................................................................................................. 1.985 mm
-total widht ....................................................................................................................... 830 mm
-total height .................................................................................................................. 1.120 mm
-wheelbase .................................................................................................................... 1.315 mm
-saddle height .................................................................................................................. 640 mm
-clearance from ground .................................................................................................. 300 mm
TT
TT
Tyreyre
yreyre
yre
-pressure kg/cm2 ........................................................................................... front 0,5 / rear 0,3
-dimensions ........................................................................................ front 2,75- 21” (Tube Type)
rear 4,00 - 18” (X11Tubeless)
FF
FF
Filling capacityilling capacity
illing capacityilling capacity
illing capacity
-fuel tank ............................................................................................................................ 3 (lt)
-including reserve of ............................................................................................................ 1 (lt)
-cooling circuit liquid ...................................................................................................... 600 (cc)
-engine oil ........................................................................................................................ 550 (cc)
FF
FF
Front suspensionront suspension
ront suspensionront suspension
ront suspension
-hydraulic fork with 38 mm φrods, adjustable in extension, and loading of springs.
Oil content in shafts:
-right ....................................................................................................................................... 370cc
-left........................................................................................................................................... 350cc
Rear suspensionRear suspension
Rear suspensionRear suspension
Rear suspension
-single-element hydraulic shock absorber with progressive system, adjustable in extension
and loading of spring
FF
FF
Front and rear brakeront and rear brake
ront and rear brakeront and rear brake
ront and rear brake
-disk-type with hydraulic control
EngineEngine
EngineEngine
Engine
-type ................................................................................................................. BETA6605 ZD3B9T
-number of cylinders ................................................................................................................ 1
-bore x stroke ...................................................................................................... 72,5x60,5 mm
-displacement (cm3) ................................................................................................................ 249,7
-compression ratio ................................................................................................................ 11,4:1
-liquid cooled
-electrical digital ignition by magneto flywheel alternator with variable spark advance
-kick-starter
-spark plug..................................................................................................... NGK BR7ES
FF
FF
Fuel systemuel system
uel systemuel system
uel system
-carburetor .................................................................................................. KEIHIN PWK28
-jet ........................................125 Min 50 - Max 115; 250-270 Min 48 - Max 110
-operation with unleaded gas/oil fuel mixture:
-synthetic oil.............................................................................................................................. 1,5%
(-mineral oil................................................................................................................................ 4%)

44
GENERAL INFORMATION
GB
1ELECTRICAL DIAELECTRICAL DIA
ELECTRICAL DIAELECTRICAL DIA
ELECTRICAL DIAGRAMGRAM
GRAMGRAM
GRAM

45 GB
2
OPERATION AND USE
SECTION
2
INDEXINDEX
INDEXINDEX
INDEX
Check and maintenance before and after
off-road use
Fueling
Recommended lubrificants and liquids
Breaking in
Start up

46
OPERATION AND USE
GB
2CHECKS AND MAINTENANCE BEFORE AND AFTER OFFCHECKS AND MAINTENANCE BEFORE AND AFTER OFF
CHECKS AND MAINTENANCE BEFORE AND AFTER OFFCHECKS AND MAINTENANCE BEFORE AND AFTER OFF
CHECKS AND MAINTENANCE BEFORE AND AFTER OFF-RO-RO
-RO-RO
-ROAD USEAD USE
AD USEAD USE
AD USE
In order to avoid problems connected to the operation of the vehicle, it is advisable
to perform a number of checks and maintenance operations before and after use.
Just a few minutes given to these procedures will save you time and money, and
wilI make riding much safer. Proceed as follows:
TIRES check pressure general condition and thickness of tread
SPOKES check for correct tension
NUTS AND BOLTS check completely all bolts and nuts
CHAIN check tension (20 mm play) and grease if necessary
AIR FILTER clean filter and wet with suitable oil for filters
LEVERAGE grease and check nuts and bolts
Note:Note:
Note:Note:
Note:
Check that you have the vehicle identification documents.
On cold days, warm up the motor by running it at minimum for a few minutes
before starting off..
..
. Wash the vehicle carefully after every off-road use.
FUELINGFUELING
FUELINGFUELING
FUELING
Remove cap AA
AA
A.
The fuel tank will hold approximatelyThe fuel tank will hold approximately
The fuel tank will hold approximatelyThe fuel tank will hold approximately
The fuel tank will hold approximately
3 liters, 1 liter of which is reserve.3 liters, 1 liter of which is reserve.
3 liters, 1 liter of which is reserve.3 liters, 1 liter of which is reserve.
3 liters, 1 liter of which is reserve.
Use only a mixture of unleaded super
grade gas and oil (mineral oil 4%,
synthetic oil 1,5 %)

47 GB
2
OPERATION AND USE
RECOMMENDED LUBRICANTS AND LIQUIDSRECOMMENDED LUBRICANTS AND LIQUIDS
RECOMMENDED LUBRICANTS AND LIQUIDSRECOMMENDED LUBRICANTS AND LIQUIDS
RECOMMENDED LUBRICANTS AND LIQUIDS
For better operation and longer vehicle life, we advise you to use the products listed
in the following chart:
TCUDORPFOEPYTTCUDORPFOEPYT TCUDORPFOEPYT TCUDORPFOEPYTTCUDORPFOEPYTNOITACIFICEPSLACINHCETNOITACIFICEPSLACINHCET NOITACIFICEPSLACINHCET NOITACIFICEPSLACINHCETNOITACIFICEPSLACINHCET
LIONOISSIMSNART
04W02XOBRAEGLHADRAB
ERUTXIMROFLIO
ABVLHADRAB
LIOHCTULCDNAEKARB
4TODDIULFEKARBLHADRAB
10-GNICAR-JOUSTIMEDI
LIOKROF
ro
"5EAS01CM"YARLEB
SDORDNASTNIOJROFESAERG
ESAERGDRAOBTUOLHADRAB
TNALOOCDIUQIL
TNENAMREPLHADRAB
BREAKING INBREAKING IN
BREAKING INBREAKING IN
BREAKING IN
Breaking in takes approximately 10 hours of operation. During this time:
•To ride after having well warmed the engine
•Avoid travel at high speeds
•Change speed often so that the parts wiII break in uniformly and in a shorter time
•Avoid turning the throttle more than 3/4 of the way.
WW
WW
Warning:arning:
arning:arning:
arning:
•After the first 5 hours of operation, change the gear oil.
•Always use o mixture of unleaded super grade gas and oil (mineral oiI 4%, synthetic
oil 1,5 %).
•After the first off-road use, check all of the nuts and bolts.
NONO
NONO
NOTETE
TETE
TE::
::
:
For substitution, follow attentively the chart.

48
OPERATION AND USE
GB
2STST
STST
STARAR
ARAR
ARTUPTUP
TUPTUP
TUP
•Open fuel tank valve BB
BB
B
OFF = closed
ON = open
RES = reserve
•Check that the gears are in neutral
•Depress the kick-starter with a sharp
movement of the foot and slightly turn the
gas control
•Always close the fuel tank valve when
the engine is off.
Note:Note:
Note:Note:
Note:
When the engine is cold, use choke A.A.
A.A.
A.
Pull the lever, wait a few seconds, and
then return the lever to its starting position.
OFFOFF
OFFOFF
OFF
ONON
ONON
ON
RESRES
RESRES
RES

49 GB
3
MAINTENANCE AND CHECKS
SECTION
3
INDEXINDEX
INDEXINDEX
INDEX
Gearbox oil
Brake pump oil
Clutch pump all
Fork oil
Air filter
Spark plug
Front brake
Rear brake
Cooling liquid
Silencer
Carburetor
Valve petals
Checks after cleaning
Maintenance schedule

50
MAINTENANCE AND CHECKS
GB
3GEARBOX OILGEARBOX OIL
GEARBOX OILGEARBOX OIL
GEARBOX OIL
CheckCheck
CheckCheck
Check
Hold the vehicle vertical to the ground.
When engine is cold check the oil level by
means of porthole AA
AA
A. The oil level must
be always visible from the porthole.
In contrary case to restore the oil level
through cap BB
BB
B.
Oil changeOil change
Oil changeOil change
Oil change
The engine must be hot when changing
oil:
•Place a container under the engine
•Unscrew the filler cap and oiI dram plug
CC
CC
C
•Empty the crankcase completely
•Close drain plug CC
CC
C
•Put in the right oil quantity (table on page
43)
•Close the filler cap.
Note:Note:
Note:Note:
Note:
Change the gearbox oil after the first 5
hours of operation. For subsequent all
changes, follow the instructions given on
the chart on pag. 62, using the Iubricants
recommended on pag. 47.

51 GB
3
MAINTENANCE AND CHECKS
BRAKE PUMP OILBRAKE PUMP OIL
BRAKE PUMP OILBRAKE PUMP OIL
BRAKE PUMP OIL
FF
FF
Front brakeront brake
ront brakeront brake
ront brake
Check the oil level by means of oiI port-
hole AA
AA
A. The oil level must be always vis-
ible from the porthole. In contrary case
to restore the oil level.
To restore the oil level, top up by unscrew-
ing the two screws B,B,
B,B,
B, lifting cap CC
CC
C and
adding oil.
WW
WW
Warning:arning:
arning:arning:
arning:
lf the lever feels soft, there may be an air
bubble in the circuit. Apply to your dealer
immediately.
Note:Note:
Note:Note:
Note:
For oil changes, follow the instructions
given on the chart on pag. 62, using the
Iubricants recommended on pag. 47.
Rear brakeRear brake
Rear brakeRear brake
Rear brake
To check the oil level remove the rear
cover by unscrewing its 5 relevant screws ,
then check, oil level by means of oil
container EE
EE
E.
Oil level must never be below the minimum
level mark on container EE
EE
E. To restore the
oil level, top up by means of oil filter cap
FF
FF
F..
..
.

52
MAINTENANCE AND CHECKS
GB
3Bleeding of front brakeBleeding of front brake
Bleeding of front brakeBleeding of front brake
Bleeding of front brake
To bleed air from the front brake circuit,
proceed as follows:
•Remove the rubber cap AA
AA
A from valve BB
BB
B
•Open the oiI sump cap
•Insert one end of a tube trasparent into
valve BB
BB
B and the other end into a con-
tainer
•Pump with the brake lever 2/3 times an
remain with the pressed lever
•Unscrew the valve until obtaining a con-
tinuous outflow of oil with no air bubbles
•Close the valve and release the lever
•If in to the pipe they are visible of air bub-
bles, repeat the preceding operation un-
til obtaining a continuous outflow of oil
with no air bubbles
Note:Note:
Note:Note:
Note: During this procedure, you must
continuously top up the brake pump tank
to replace the oil that is removed
•Remove the tube.
•Replace the rubber cap.
Note:Note:
Note:Note:
Note:
Handle the hydraulic oiI very carefully. It
is corrosive, and will irreparably dam-
age painted or plastic parts of the mo-
torcycle upon contact.
Bleeding of rear brakeBleeding of rear brake
Bleeding of rear brakeBleeding of rear brake
Bleeding of rear brake
To bleed air from the rear brake circuit,
proceed as follows:
•Remove the rubber cap CC
CC
C from valve DD
DD
D
•Open the oiI sump cap
•Insert one end of a tube trasparent into
valve DD
DD
D and the other end into a con-
tainer
•Pump with the brake lever 2/3 times an
remain with the pressed lever
•Unscrew the valve until obtaining a con-
tinuous outflow of oil with no air bubbles
•Close the valve and release the lever
•If in to the pipe they are visible of air bub-
bles, repeat the preceding operation un-
til obtaining a continuous outflow of oil
with no air bubbles
Note:Note:
Note:Note:
Note: During this procedure, you must
continuously top up the brake pump tank
to replace the oil that is removed
•Remove the tube.
•Replace the rubber cap.

53 GB
3
MAINTENANCE AND CHECKS
CLUTCH PUMP OILCLUTCH PUMP OIL
CLUTCH PUMP OILCLUTCH PUMP OIL
CLUTCH PUMP OIL
Check the oil level. The oil level must never
be below half the tank capacity.
To restore the oil level, top up by unscrewing
the two screws AA
AA
A, lifting cop BB
BB
B and adding
oil.
Note:Note:
Note:Note:
Note:
For oiI changes, follow the instructions
given on the chart on pag. 62, using the
Iubricants recommended on pag. 47
Note:Note:
Note:Note:
Note:
Handle the hydraulic oiI very carefully. It
is corrosive, and will irreparably damage
painted or plastic parts of the motorcycle
upon contact.
Bleeding of clutchBleeding of clutch
Bleeding of clutchBleeding of clutch
Bleeding of clutch
To bleed air from the clutch circuit, pro-
ceed as follows:
•Remove the rubber cap CC
CC
C from valve DD
DD
D
•Open the oiI sump cap
•Insert one end of a tube trasparent into
valve DD
DD
D and the other end into a con-
tainer
•Pump with the lever 2/3 times an remain
with the pressed lever
•Unscrew the valve until obtaining a con-
tinuous outflow of oil with no air bubbles
•Close the valve and release the lever
•If in to the pipe they are visible of air bub-
bles, repeat the preceding operation un-
til obtaining a continuous outflow of oil
with no air bubbles
Note:Note:
Note:Note:
Note: During this procedure, you must
continuously top up the brake pump tank
to replace the oil that is removed
•Remove the tube
•Replace the rubber cap.

54
MAINTENANCE AND CHECKS
GB
3FORK OILFORK OIL
FORK OILFORK OIL
FORK OIL
Right shaftRight shaft
Right shaftRight shaft
Right shaft
To replace the oil, proceed as follows:
1) Remove the front wheel
2) Remove the handlebar (see pag.65)
3) Loosen left shaft lock the screws AA
AA
A
and take off the slider
4) Unscrew upper plug
5) Unscrew fixing lock nut and take off
the plug
6) Unscrew the fixing screw of the
cartridge positioned under the slider,
and extract the cartridge
7) Empty the fork leg and the cartridge,
the drain all the inside oil
8) Fit again the cartridge on the slider
tightening the fixing screw, then refill
oil (OJ01) in the cartridge up to the
level indicated in the figure (with fork
in the fully compressed position)
9) Fit again the plug on the rod, tighten
the lock nut and, extending the fork
leg, screw the plug on the shaft
10) Fit again the fork
60 mm
Oil
level
Note:Note:
Note:Note:
Note:
For screw A: torque wrench setting
7,8 : 9,1 Nm.