Bijur Delimon SureFire II Instruction manual

1
BIJUR DELIMON INTERNATIONAL QUICK START SUREFIRE II
DELIMON GMBH
([phone] TELEFON
([phone] FAX
WWW.BIJURDELIMON.COM
Arminstraße 15
40227 Düsseldorf
36711 • R1_04/17_GB
SureFire II Lubricator Three Phase
Quick Start Manual
3 Liter, 3 phasig
PDI Operation
The SureFire II PDI Lubricator has a motor-driven pump that
pulls lubricant in from the reservoir and delivers pressurized
lubricant to the distribution network through the outlet(s) in
the top plate. Pressurizing the distribution network forces all of
the positive displacement injectors (PDIs) in the system to fire,
discharging the lubricant that was stored in each of their
discharge chambers during the last pump cycle.
The pressure in the main line continues to rise activating the
pressure switch until relief pressure is reached, at which stage,
the relief valve opens and discharges the pressurized lubricant
back into the reservoir. A pressure switch can be used to
trigger the motor to stop, and momentary pressure in the main
line becomes greater than the pressure at the outlet side of
the gear pump. This pressure differential actuates a quick
dump valve which relieves the main line pressure back into the
reservoir.
SLR Operation
The SureFire II SLR Lubricator has a motor-driven pump that
pulls oil in from the reservoir and delivers pressurized oil to the
distribution network through the outlet(s) in the top plate.
Pressurizing the distribution network forces all of the
resistance fittings in the system to discharge the oil in
proportioned quantities to the friction points. The resistance
fittings continue to flow and the pump builds pressure until
pressure relief valve setting is reached (9 bar). Once the motor
is shut off, pressure in the distribution network returns to near
0 psi via a quick dump valve.
Installation and Commissioning
Install the SureFire II Lubricator in the
horizontal position ONLY. Attach the lubricator in the desired
location and to the desired equipment by means of an
appropriately sized bolt through each of the (2) mounting holes
in the top plate. (3L=M6, 6L/12L=M8, 30L=M10)The lubricator
should be installed in a location that is easy to access, for
purposes of viewing the front panels, for ease of reservoir-
filling, for ease of service and for ease of attachment to the
distribution network plumbing.
Remember the SureFire II lubricator allows attachment of
distribution plumbing to either (or both) sides of the top plate.
If only one side is used, be sure to plug the unused outlet with a
G1/4 plug (two plugs are included with each lubricator).
The return line is G3/8 (Return Port not present with Pressure
or Flow Bypass)
One liquid tight fitting is supplied on the motor. Use the liquid
tight fitting to secure the electrical wiring for the motor and to
prevent ingress of fluids or dirt into the motor electrical
enclosure compartment.
All tubing, flexible hoses and fittings must be compatible with
the lubricant, operating pressure and surrounding
SAFETY
General safety instructions
Electrical safety instructions
Safety instructions which promote safe opera-
tion of the lubricator
Electrical connections made to Earth ground are identi-
fied by this symbol
Conditions and actions that pose potential
hazards to the user are marked by this sign
All safety and/or warning labels affixed to the SureFire II lubrica-
tor must be maintained in a completely legible condition. Also, any
modifications made to the SureFire II Lubricator (or to any of its
components) must be approved by BIJUR DELIMON. prior to its
use, otherwise the warranty and any liability by BIJUR DELIMON
will be null and void.
environment. In general, try to install the lubricator in the
lowest position (vertically) with relation to the rest of the
distribution network and do not allow the tubing to rise and fall
when avoiding obstacles. This is in case air enters the
distribution lines, the bubbles will tend to rise towards the end
of the distribution lines and not get caught anywhere along the
way. Any air bubbles trapped in the distribution network
plumbing may prevent the PDI injectors from working properly.
All electrical connections are to
be made by a qualified technician and all local electrical codes
are to be followed. When electrical connections are being made,
do so before the power leads are connected and before the
power is supplied.
Consult the wiring diagram on page 4 for the correct wiring for
your SureFire II lubricator.
The installation should include a means
of disconnecting the power supply for servicing. Such means
shall allow for switching off the power during normal operation
and/or in an emergency. Also, a residual current device is
required to automatically disconnect the power supply in the
event of a failure in basic insulation.
This emergency disconnecting switch shall be located in close
proximity to the equipment and be within easy reach. The
switch should be marked as the disconnecting device of the
equipment, shall have ON/OFF positions clearly identified and
should meet the requirements of IEC60947-1 or IEC60947-3.
Be sure that all plumbing distribution lines are clean, are not
kinked and are free from any chips or any other impurities.
Fill the reservoir through the fill cap and/or fill
cap strainer with clean lubricant specified by the Original
Equipment Manufacturer and that meets all of the lubricant
specifications to the right.
Do not overfill the reservoir. Never fill past the
“MAX” level as noted on the reservoir. Overfilling could cause
damage to your Surefire II.
Pump Priming
Filling the reservoir and turning on the lubricator is usually
enough to prime the pump. However, in the case of a very thick
lubricant, sometimes it’s necessary to assist priming the pump.
Upon initial startup, if no lubricant is being delivered to the
pump outlet, make sure the pump is primed.
Avoid all kinds of impurities as dirt particles are the most
common cause of gear pump failure. If you wish to determine
whether the lubricant you plan on using is approved for use
with Bijur Delimon International Systems, you can consult the
Customer Service Department.
To prime the distribution network, plumb the entire system
(mainline tubing, manifolds, junctions, air/oil blocks, injectors,
injector outlet tubing to bearing points, meter units etc.). Then,
remove a plug or injector at the point furthest away from the
pump. Now, run the pump until bubble-free lubricant flows from
this point. Replace the plug or last injector.
Motor Duty Cycle:
3 Phase motor: S1, Continuous Duty
Lubrication Specifications:
Standard Oil version:
20 to 1500 cSt @ operating temperature
Light Oil version:
5-40 cSt @ operating temperature
Grease version(PDI only):
NLGI grade 000 - 00 (40,000 cSt max)

2
BIJUR DELIMON INTERNATIONAL QUICK START SUREFIRE II
DELIMON GMBH
([phone] TELEFON
([phone] FAX
WWW.BIJURDELIMON.COM
Arminstraße 15
40227 Düsseldorf
36711 • R1_04/17_GB
Maintenance and
Service
The SureFire II lubricator does not
require much maintenance. After
initial set-up, the lubricator
requires only the following
maintenance:
a) When filling the reservoir with oil,
the lubricant must be poured
through the oil-filler screen
b) The oil-filler screen must be
inspected after every 4 or 5 fillings
and cleaned if necessary
c) If filling with a fluid grease, due
to the fact that SureFire II PDI fluid
grease models omit the filter screens,
be sure the grease is fresh, clean,
and is not higher than 40,000 cSt
viscosity.
d) Do not use aggressive cleaners
to clean the lubricator. Use only
mild cleaners or degreasers to
clean the lubricator
In the event of having
to replace a pressure gauge,
appropriate pipe thread sealant
applied to the male thread of the
new gauge is recommended.
Pressure Gauge
3 Phase Motor Assy
Level Switch
System Relief Valve
System Dump Valve
Reservoir Assy
Gear Pump
Filler Cap Assy
Component Illustration
SureFire II Spare Parts
SureFire II Reservoir Size: 3 Liter 6 Liter 12 Liter 30 Liter
Part Description Part # Part # Part # Part #
3 Phase Motor Kit (includes driveshaft + Coupling) 71168-3 71168-6 71168-12 71168-30
Reservoir Kit PLASTIC (gasket included) 71115 71116 N/A N/A
Reservoir Kit METAL (gasket included) 71066 71068 71135 71079
Level Switch Kit (Standard Oil Option) 71090-3 71090-6 71090-12 71090-30
Filler Cap Kit (with Inlet Filter Unit) 71121
Gear Pump Kit 500 cm371167
Pressure Gauge (PDI) 71129
Pressure Gauge (SLR) 71130
Dump Valve Kit 71131
Relief Valve Kit (PDI) 71132
Relief Valve Kit (SLR) 71176
Refer to the following documents:
+Data sheet #36701: Surefire II

3
BIJUR DELIMON INTERNATIONAL QUICK START SUREFIRE II
DELIMON GMBH
([phone] TELEFON
([phone] FAX
WWW.BIJURDELIMON.COM
Arminstraße 15
40227 Düsseldorf
36711 • R1_04/17_GB
Measurements shown in millimeters.
Dimensional Schematics
SureFire II 3, 6 & 12 Liter Three Phase
12 Liter
6 Liter
3 Liter
299.50
254
G 3/8
return port
147
148.50
(2) G 1/4
female outlets
1 each side
7.40
7.40
6.40
215
6.50
233
346
290
G 3/8
return port
186
(2) G 1/4
female outlets
1 each side
5
5
261
225
243.50
166
147 33
270
101
(2) G 1/4
female outlet
1 each side
252
332
176
40
9 (x4)
370
370
317
G 3/8
return line
8.5
Troubleshooting
Pre-mature wear of the gear pump and the other moving parts is usually caused by dirty or contaminated lubricant.
Failure of the PDI injectors or SLR Meter Units to deliver lubricant can be caused by an incorrect commissioning
sequence, resulting in either air or dirt being trapped in the distribution network.

4
BIJUR DELIMON INTERNATIONAL QUICK START SUREFIRE II
DELIMON GMBH
([phone] TELEFON
([phone] FAX
WWW.BIJURDELIMON.COM
Arminstraße 15
40227 Düsseldorf
36711 • R1_04/17_GB
Dimensional Schematics
SureFire II 30 Liter Three Phase
Surefire II Three Phase
Technical Specifications:
Output Volume –
Three Phase:
500cc/min @ 60 Hz (416cc/min @ 50 Hz)
250cc/min @ 60 Hz (167cc/min @ 50 Hz)
Output Pressure (max.):
PDI: 450 psi (31 bar)
SLR: 130 psi ( 9 bar)
Motor Voltage Options:
230/480 VAC 50/60 Hz Three Phase
Motor Power Requirements:
Three Phase: 0.5 amps
Motor Duty Cycle:
3 Phase motor: S1, Continuous Duty
Operating Temperature Range:
40°F through 105°F (5°C through 40°C)
Electrical Fitting:
Liquid tight cable gland
Output Connection (x2, one each side):
G 1/4 BSPP
Return Line Connection:
G 3/8 BSPP
or
Flow/Pressure Bypass Adjustment
Screw
Reservoir Fill Screen (oil only):
40 mesh, removable
Single (main) Feed Line:
6mm O.D. minimum recommended
Reservoir Volume:
3, 6, 12 & 30 Liter
Reservoir Material:
Luran (Blue Tint) for 3, and 6 liter
Steel for 3, 6, 12 and 30 liter
3 Phase Wiring Diagrams
Measurements shown in millimeters.
;8=4
F!
D
;8=4 ;8=4
6A44=H4;;>F
;8=4 ;8=4 ;8=4
6A44=H4;;>F
!!!#E02$%7i^a
!$$!'E02$%7i
"'#!E02$%7i^a
###'E02%7i
D!
E
E!
F
D!
E
E!
F
F!
D
30 Liter
490
454
326
G 3/8
return port
M10X1(x4)
303
346
176