Bijur Delimon V5 User manual

BIJUR DELIMON INTERNATIONAL
[phone] LOCAL
[phone] TOLL-FREE
[phone] FAX
WWW.BIJURDELIMON.COM
2250 Perimeter Park Dr., Suite 120
Morrisville, NC 27560
35955 • R1 07/141
V5 Lubricator
Continuous Duty
General
The system consists of the following three basic elements:
1. Lubricator
2. Distribution tubing
3. Control units
The V5 Lubricator forces a constant flow of oil into a single line of distribution tubing branched
to supply oil to the bearing surfaces through control units which proportion the correct oil film to
each bearing.
Operation
The V5 Lubricator consists of a motor-driven gear pump with a controlled constant volume discharge.
The fully automatic lubricating system is preset by the machine manufacturer for best operation.
Technical Data
Motor TENV 1/20 hp, NEMA Frame L330, totally enclosed, non-ventilated
TEFC 1/20 hp, NEMA Frame L330, totally enclosed, fan cooled
Voltage 115 VAC
Frequency 50/60 Hz
Speed 1425/1725 rpm
Start Amperage 2.3/2.5 amp
Run Amperage 0.67/0.78 amp
Maximum Ambient Temperature 104ºF (40ºC)
Inlet Filter 125 Micron
Discharge Adjustment
The V5 Lubricator is pre-set with a maximum discharge of 80cc per minute (67cc with a 50 cycle
motor). Pressure is limited internally to 130 psi by a relief valve.
System & Limitations
Use Type C control units. Viscosity range is 100 to 10,000 SSU at operating temperature.
See Bijur Engineering Manual for system limitations.
Use clean oil only of the type and viscosity
recommended by machine manufacturer.
Replace filter group annually.
60639 Lubricator

BIJUR DELIMON INTERNATIONAL
[phone] LOCAL
[phone] TOLL-FREE
[phone] FAX
WWW.BIJURDELIMON.COM
2250 Perimeter Park Dr., Suite 120
Morrisville, NC 27560
35955 • R1 07/142
Startup Instructions
1. Fill reservoir with oil.
2. Start machine and see that oil flows at all bearings.
Maintenance
Check oil level daily and refill reservoir when required. Check the system periodically for loose or
broken tubing, worn hoses, loose fittings and connections. Replace filter group annually.
Filter Replacement
An inlet filter provides primary protection of the lubricating system. The filters should be inspected
every six months. If not clean, replace. To replace pump filter, unscrew filter assembly and replace
with new assembly.
Motor Replacement
1. Disconnect the electrical supply from the motor, disconnect system tubing and remove lubricator
unit from the oil reservoir.
2. Turn the lubricator unit upside down and remove the filter inlet connector rod / filter from the
pump by turning the hex of the filter carefully in a counter-clockwise direction. Also remove the inlet
gear pump adaptor and O ring that connect the inlet filter rod to the gear pump.
3. Remove the two M4 SHC screws holding the gear pump to the downspout and remove the gear
pump. Remove the three #8-32 socket cap screws holding the downspout onto the motor adaptor
plate and lift the downspout clear from the motor / adaptor plate.
4. Carefully pull the motor driveshaft / motor coupling from the motor shaft.
5. Replace the motor and carefully re-assemble the motor driveshaft / motor coupling onto the new
motor shaft. The motor coupling must be equally spaced between the motor driveshaft and the motor
shaft.
6. Re- assemble the downspout onto the motor by carefully lining up the three holes and inserting
and tightening the three #8-32 socket cap screws.
7. Re-assemble the gear pump to the downspout, ensuring that the shaft of the gear pump meshes
with the motor driveshaft. Place the inlet gear pump adaptor and O ring onto the gear pump and then
insert the two M4 SHC screws to hold in place.
8. Re-assemble the filter inlet connector rod / filter into the gear pump adaptor.

BIJUR DELIMON INTERNATIONAL
[phone] LOCAL
[phone] TOLL-FREE
[phone] FAX
WWW.BIJURDELIMON.COM
2250 Perimeter Park Dr., Suite 120
Morrisville, NC 27560
35955 • R1 07/143
How to Order
Name Reservoir Capacity Motor Part #
V5 Lubricator 1 liter TENV 60639
4 liter TEFC 60970
TENV 60970-1
When ordering, specify name, reservoir capacity, motor and part number, e.g. V5 Lubricator, 1 liter,
TENV Motor, Part #60639.
Service Parts 60639
Item Description Part #
1 Pump block gasket B6903-1
2 Gear pump 25937-1
3 Relief valve 130 psi B6898
4 Thread adapter B6131
5 Check valve 0 lb. B10908
6 Coupling 1/8NPTF B6539
7 Elbow 1/8NPT A2768
8 Inlet filter assembly B5909
1
2
8
5
15
12
13
14
10
11 3
9
4
7
6
Notes:
P.N. 60639 Replaced P.N. D4015-1
P.N. 60970 Replaced P.N. D4018
P.N. 60970-1 Replaced P.N. D4018-1
Item Description Part #
9 Motor 36400
10 Pump adapter 60715
11 Thread adapter B6963
12 Reservoir 20324-3
13 Reserovir gasket 21433
14 Street elbow 1/2NPTF B8930-1
15 Filler cap HF703

BIJUR DELIMON INTERNATIONAL
[phone] LOCAL
[phone] TOLL-FREE
[phone] FAX
WWW.BIJURDELIMON.COM
2250 Perimeter Park Dr., Suite 120
Morrisville, NC 27560
35955 • R1 07/144
Service Parts 60970 & 60970-1
Item Description Part #
1 Reservoir 4 Liter 20663-6
2 Reservoir gasket 22240
3 Motor 60970 60361
60970-1 36400
4 Relief valve 130 psi B6898
5 Pump block gasket B6903-1
6 Thread adapter B6131
7 Elbow 1/8 NPT A2768
8 Check valve 2 lb. B4052
1
2
8
5
15
12
13 14
10
11
3
9
4
7
6
16 17
Item Description Part #
9 Coupling 1/8NPTF B6539
10 Filler cap HF705C
11 Street elbow 1/2NPTF B8930-1
12 Gear pump 25937-1
13 Pump adapter 60715
14 Inlet filter assembly B5909
15 Thread adapter B6963
16 Reservoir plug 22390
17 Reservoir plug o-ring 22100-10

BIJUR DELIMON INTERNATIONAL
[phone] LOCAL
[phone] TOLL-FREE
[phone] FAX
WWW.BIJURDELIMON.COM
2250 Perimeter Park Dr., Suite 120
Morrisville, NC 27560
35955 • R1 07/145
Dimensional Schematics
4 Liter Reservoir
1 Liter Reservoir
Measurements shown in millimeters.
241
Outlet
Connection
Return
Connection
176
197
345*
192 149
7
12.7
*324 FOR TENV 60970-1
Outlet
Connection
A
A
Return
Connection
Ø 6.75 thru
Mtg. Hole (2x)