Bijur Delimon V5B User manual

BIJUR DELIMON INTERNATIONAL
[phone] LOCAL
[phone] TOLL-FREE
[phone] FAX
WWW.BIJURDELIMON.COM
2100 Gateway Centre Blvd., Suite 109
Morrisville, NC 27560
21955 • R2 04/191
V5B Lubricator
Automatic Continuous
Operation
The V5B Lubricator consists of a motor-driven gear pump with a controlled constant volume
discharge. The fully automatic lubricating system is preset by the machine manufacturer for best
operation. Discharge volume may be adjusted by turning the bypass valve counter-clockwise to
reduce the pressure and thus automatically reduce the amount of oil, or by closing valve to increase
pressure and oil flow.
Technical Data
Motor 1/20 hp, NEMA Frame L330, totally enclosed, non-ventilated*
Voltage 115 VAC
Frequency 60/50 Hz
Speed 1670/1370 rpm
Start Amperage 2.3/2.5 amp
Run Amperage 0.69/0.93 amp
Maximum Ambient Temperature 104°F (40°C)
* Also available with totally enclosed fan cooled motor.
Discharge Adjustment
Lubricator is preset with bypass valve closed for maximum discharge of 125cc per minute
(104cc with a 50 cycle motor). With lubricator at normal operating temperature on machine, desired
discharge volume is obtained by adjusting the bypass needle valve to pre-calculated pressure on
system pressure gauge (see Bijur Engineering Manual). Pressure is limited internally to 130 psi by a
relief valve.
System & Limitations
Use Type C control units. Viscosity range is 100 to 10,000 SSU at operating temperature.
See Bijur Engineering Manual for system limitations.
Startup Instructions
1. Fill reservoir with oil.
2. Start machine and see that oil flows at all bearings.
Use clean oil only of the type and viscosity
recommended by machine manufacturer.
Replace filter group annually.

BIJUR DELIMON INTERNATIONAL
[phone] LOCAL
[phone] TOLL-FREE
[phone] FAX
WWW.BIJURDELIMON.COM
2100 Gateway Centre Blvd., Suite 109
Morrisville, NC 27560
21955 • R2 04/192
Maintenance
Check oil level daily and refill reservoir when required. Check the system periodically for loose or
broken tubing, worn hoses, loose fittings and connections. Replace filter group annually.
Filter Replacement
125 micron porous metal filter on pump inlet, which should be inspected periodically and replaced
as required (recommended annually). For replacement of filter element, specify filter group part
#S-222.
Motor Replacement
1. Disconnect electrical supply from motor, disconnect system tubing and remove lubricator unit
from reservoir.
2. Turn lubricator unit upside down—rest motor end on work table. Remove U-shaped pump
outlet tubing.
3. Remove (4) pump mounting screws—pump and cover plate should now lift off motor.
4. Put replacement motor upside down on work table, put cover plate onto locating hub on motor
and rotate cover plate until holes in plate line up with motor mounting holes.
5. Apply a heat stable grease to motor shaft tongue (Dow Corning Moly-Kote 44 or equal).
6. Make sure motor electrical connection is pointing in the desired direction. Put large O-ring into
groove in face of pump body.
7. Turn tongue on motor shaft to face same direction as slot in pump shaft. Carefully put pump onto
motor hub—pump should drop in place if shafts line up.
8. Insert (4) mounting screws through pump base and plate into base of motor.
9. Tighten motor mounting screws evenly with 20 in·lb of torque.
10. Replace U-shaped outlet tube, put lubricator unit into reservoir, connect system tubing and
motor electrical supply.

BIJUR DELIMON INTERNATIONAL
[phone] LOCAL
[phone] TOLL-FREE
[phone] FAX
WWW.BIJURDELIMON.COM
2100 Gateway Centre Blvd., Suite 109
Morrisville, NC 27560
21955 • R2 04/193
How to Order
Name Motor Reservoir Capacity Part #
V5B Lubricator Single phase, 115 VAC TENV 1/2 gallon D2553
TEFC 1/2 gallon 23885
When ordering, specify name, motor, reservoir capacity and part number, e.g. V5B Lubricator, single
phase, 115 VAC, TENV, 1/2 gallon, Part #D2553.
Service Parts
Item # Description Part #
1 Nut A3711
2 Mounting gasket B6903
3 Bypass valve assembly B9102
4 Tee adapter B7729
5 Compression bushing 4x B6087
6 Compression sleeve 4x B2520
7 Pump assembly C2863
8 Motor (for D2553) 21844-1
Motor (for 23885) 20803-1
9 Straight adapter B6539
10 Check valve (2 lb) B5880
11 Straight thru adapter B7659
12 Mounting plate C2848
13 Max pressure relief valve B6898
14 Tubing B8479
15 Tee connector B4390
16 Straight adapter B6086
17 Tubing B8480
18 Reservoir assembly D2559
19 Seal washer 17277
20 Sight tube B6958
21 Filter B6889
22 Filler cap HF703
Lubricator assembly (part #D2553)
comes with motor (part #21844-1)
Lubricator assembly (part #23885)
comes with motor (part #20803-1)
Pump/motor assembly (part #D2944)
comes with motor (part #21844-1)
1
3
4
18
22
192021
7
2
8
9
11
12
14
15
16
17
13
10
5
6

BIJUR DELIMON INTERNATIONAL
[phone] LOCAL
[phone] TOLL-FREE
[phone] FAX
WWW.BIJURDELIMON.COM
2100 Gateway Centre Blvd., Suite 109
Morrisville, NC 27560
21955 • R2 04/194
Dimensional Schematics
Part # A
D2553 5.6” (142.24mm)
23885 6.0” (152.4mm)
3.25
1/8” NPT(F) OUTLET
.38
4.5
7.14
.50
8.73
9.15
.63
.42
3.35
4.75
A
10.02
BYPASS VALVE
SETTLING CHAMBER FLUSH PLUG
1/2” NPT(F)
ALTERNATE OIL
RETURN
1/2” NPT(F) OIL RETURN
FILLER CAP
RESERVOIR DRAIN PLUG
OIL LEVEL GAUGE
MOUNTING HOLES 1/4-20: 1/2” DEEP (4)
HOLES 13/32 DIA FOR
ALTERNATE MOUNTING (2)
SETTLING CHAMBER
DRAIN PLUG
Measurements shown in inches.