Bijur Delimon TMD-5 User manual

BIJUR DELIMON INTERNATIONAL
[phone] LOCAL
[phone] TOLL-FREE
[phone] FAX
WWW.BIJURDELIMON.COM
2100 Gateway Centre Blvd., Suite 109
Morrisville, NC 27560
24117 • R6 10/121
TMD-5 Lubricator
Automatic Cyclic
Before installing or operating this lubricator, please read this manual carefully. Failure to follow
instructions can result in damage to the product and/or serious bodily injury. The TMD-5 lubricator
meets all operating parameters for single line resistance centralized lubricating systems
incorporating Bijur Delimon meter units.
Definition of Precautions and Symbols
The following symbols, used to identify safety instructions,
are defined as follows:
The following symbols, used to identify the lubricant low
level switch within the lubricator, are defined as follows:
Non-compliance will affect safety. Normally closed electrical contacts (contacts
close on low lubricant level).
Electrical safety is involved. Normally open electrical contacts (contacts
close on low lubricant level).
Safe operation of the lubricator and/
or protection of the lubricator should
be considered.
MOTO R
The electric motor.
Electrical connections made to Earth ground. AC - alternate current voltage.
Conditions and actions that pose hazards to
the user. DC - direct current voltage.
Increase and decrease of lubricant discharge
adjustment. Lifting collar and turning counter-
clockwise will increase lubricant discharge.
Declaration of Conformity
Bijur Model TMD-5, Automatic, Cyclic Lubricator
MANUFACTURER
Bijur Lubricating Corporation, A Subsidiary of Industrial Manufacturing Company International
STATEMENT OF CONFORMITY
Based on test results using appropriate standards, the product is in conformity with:
+ Machinery Directive 89/392/EEC
+ Electromagnetic Compatibility Directive 89/336/EEC
+ Low Voltage Directive 73/23/EEC
+ Amendments 93/68/EEC, 92/31/EEC
This Conformity is indicated by the symbol i.e. ‘Conformité européenne’
SAMPLE TESTS
Standards used:
+ Safety of Household and Similar Electrical Appliances, EN 60335-1 (including amendments
A2, A5, A6, A51,A53, and A54), EN 60335-2-41 (including amendment A1)
+ Electromagnetic Compatibility Generic Emissions Standard, EN 50081-1 (1992)
+ Electromagnetic Compatibility Generic Immunity Standard, EN 50082-1 (1992)
+ Pumps and Pump Units for Liquids General Safety Requirements, prEN 809 (1995)
All tests have been performed in a typical configuration.

BIJUR DELIMON INTERNATIONAL
[phone] LOCAL
[phone] TOLL-FREE
[phone] FAX
WWW.BIJURDELIMON.COM
2100 Gateway Centre Blvd., Suite 109
Morrisville, NC 27560
24117 • R6 10/122
Operation
The TMD-5 lubricator includes a motor-driven, spring discharge piston pump. The unit may be
operated manually by raising and releasing the manual feed knob. Volume of lubricant discharged for
each cycle is selected using adjustment shown on marked indicator rod. Cycle time is fixed by an
internal gear reduction motor which runs continuously when powered. A lubricant low level switch is
provided for signalling low level condition.
Technical Data
Motor Single phase
Power Rating 3 watts, 50/60 Hz
Current (Average Values) 15mA (230 VAC), 30mA (115 VAC). 33mA (24 VDC)
Supply Voltage 115/230 VAC ±10%, 50/60 Hz , 24 VDC
Protection IP52
Discharge Volume Adjustable, 1-5cc per cycle
Discharge Pressure 4.1 bar (60 psi) maximum
Connection Port 5/16-24 inch female for tube ø4mm (5/32”) O.D.
Reservoir Lubricant 1.8 liters (110 cu. in.) plastic
Viscosity 27-1700 cSt (150-8000 SSU) at operating temperature
Operating Temperature 5°C to 40°C (40°F to 105°F)
Suction Filter 40 micron (nominal)
Low Level Switch Contact rating: 10 watts maximum
Weight 2 kg (4.5 lbs)
Noise Emission Less than 70dB(A)
Low Level Switch
This lubricator is equipped with a low lubricant
level switch. It is factory set to open an
electrical circuit whenever the lubricant level in
the reservoir becomes low and must be refilled.
The switch contacts may be changed from
normally open (empty reservoir) to normally closed by inverting the float. The switch will then close
an electrical circuit whenever the lubricant level is approaching empty.
This switch is not intended to directly turn off the motor or illuminate a lamp. The electrical
circuit for the level switch must not exceed 10 watts.
Use clean oil only of the type and viscosity
recommended by machine manufacturer.
This lubricator must not be used in
explosive atmospheres and must not be
used for pumping highly flammable liquids.
Volts Amperes
AC DC
0-50 .20 .13
115 .08 .05
230 .04 .02

BIJUR DELIMON INTERNATIONAL
[phone] LOCAL
[phone] TOLL-FREE
[phone] FAX
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Morrisville, NC 27560
24117 • R6 10/123
Installation
Mounting: Two 7mm (0.27”) diameter holes are provided near the back of the lubricator for mounting.
The surface on which the lubricator is mounted must be capable of supporting 3.4 kg
(7.5 lbs). In order to access electrical connections without removing the lubricator from mounting
surface, allow for sufficient space above the lubricator.
Note: For reservoir removal, allow 115mm (4.5 inches) below bottom of reservoir. Removal of the reservoir is required to
change the suction filter disc.
Electrical
Access to electrical connections is accomplished
through two 22mm diameter holes provided
in the cover.
The main power supply must be fused,
since protection is not supplied internally with
the lubricator. An electrical noise suppressor
is included and has been factory installed for
115 VAC operation. For 230 VAC operation, see
the wiring change required below.
115 Volt AC Operation
The neutral conductor must be connected to terminal number 6 indicated by “N.” The hot conductor
must be connected to terminal number 5. The ground wire must be attached to terminal number 1
indicated by .
Do not connect any wires to terminal number 4.
The suppressor is factory supplied attached to
terminals 5 and 6 for 115 volt operation.
230 Volt AC Operation
The neutral conductor must be connected to
terminal number 6 indicated by “N.” The hot
conductor must be connected to terminal
number 4. The ground wire must be attached to
terminal number 1 indicated by .
The suppressor wire must be removed from
terminal number 5 and installed in terminal
number 4. The red motor wire remains
connected to terminal number 5.
24 Volt DC Operation
Connect 24 VDC power to the motor, wire codes:
Red wire possitive / Black wire is negitive.
Before performing service to lubricator,
always turn off and disconnect
electrical power.
When connecting lubricator, make sure
that unit is securely and adequately
grounded. Failure to ground properly may
cause serious injury.
Wiring Diagram (115 VAC)
View of Electrical Strip
(shown with suppressor wired for 115 VAC connection)
Wiring Diagram (230 VAC)
An approved electrical
connection fitting must be used
to prevent ingress of fluid into
the motor compartment.
Wiring Diagram (24 VDC)

BIJUR DELIMON INTERNATIONAL
[phone] LOCAL
[phone] TOLL-FREE
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Morrisville, NC 27560
24117 • R6 10/124
Startup Instructions
Fill reservoir with clean approved lubricant until lubricant level is within 25mm (1 inch) from
the top of the reservoir. Attach 5/16-24 inch tube fitting to discharge port and tighten to 3.4 Nm (30
in. lb.) torque.
If lubricant distribution system has not been previously primed with lubricant, it is necessary to
prime the system manually to purge air from the system before operating machinery. This may be
accomplished by manually operating the TMD-5 lubricator. Raise and release the manual feed knob
several times until lubricant flows at all bearing points. Adjust lubricant delivery volume as needed.
Lubricant Discharge Adjustment
The amount of lubricant delivered for each stroke of the piston
is adjustable from 1 to 5 cubic centimeters. Adjustment is
made by raising the collar with indicator window andturning
manual feed knob and collar.
To decrease delivery volume, turn clockwise. To
increase delivery, turn counter-clockwise. Return
collar to original position to “lock” adjustment setting in place.
Approximate lubricant discharge setting in cubic centimeters
is indicated by graduations appearing near the center of the
window in the collar. For exact delivery, it is always best to measure delivery using a graduated
cylinder. Lubricant delivery per hour is equal to the number of cycles per hour times the discharge
volume per cycle.
Typical System Layout

BIJUR DELIMON INTERNATIONAL
[phone] LOCAL
[phone] TOLL-FREE
[phone] FAX
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Morrisville, NC 27560
24117 • R6 10/125
How to Order
Name Cycle Time Part #
50 Hz 60 Hz 115/230 VAC 24 VDC
TMD-5 Lubricator 6.4 min. 5.3 min. 26350-1 -
10.7 min. 8.9 min. 26350-2 -
16.0 min. 13.3 min. 26350-3 -
33.2 min. 27.7 min. 26350-4 32295
64.0 min. 53.3 min. 26350-5 -
128.0 min. 106.7 min. 26350-6 -
When ordering, specify by name and part number, e.g. TMD-5 Lubricator, Part #26350-3.
Service Parts
Order by part number and name shown below. If you are unsure of the service part needed,
include complete lubricator part number and serial letters as shown on nameplate. For major
repairs requiring parts not identified on the drawing, return the lubricator for factory rebuilding
and adjustment. If a new lubricator is required for replacement, order by part number shown on
the nameplate.
Item Part # Description
1-3* 26361 Filter Group Kit
1* 20577 Spring Clip
2* B3747 Filter Disc
3* B3746 Filter Screen
4 20324-
KIT
Reservoir
5 B9640 Level Switch N.O.**
5A 20256 Level Switch N.O. with rod**
6 22285 Filler Screen
7 24278-3 Motor/Lubricator 26350-1
24278-1 Motor/Lubricator 26350-2
24278-6 Motor/Lubricator 26350-3
24278-2 Motor/Lubricator 26350-4
24278-4 Motor/Lubricator 26350-5
24278-5 Motor/Lubricator 26350-6
32306 Motor/Lubricator 32295
* Recommended spare parts.
** Also available in NC, p.n.B9640-1 & 20256-1
Accessories
Description Part #
Line Filter, 1 inch, 25 micron 19850
Line Filter, 3 inch, 25 micron 19848
Pressure Switch, SPST - N.O., 0.8 Bar (12 psi) 26410
Pressure Switch, SPST - N.C., 0.7 Bar (10 psi) 26393
Pressure Gauge, 0-7 Bar (0-100 psi) B5610
Before performing service to lubricator,
always turn off and disconnect
electrical power.
When connecting lubricator, make sure
that unit is securely and adequately
grounded. Failure to ground properly may
cause serious injury.
Measurements shown in inches.
MAX
!
MIN
OIL OUTLET
5/16-24 THREAD
Ø 7
(X2)
FOR MANUAL OPERATION
MAXIMUM STROKE LENGTH
169.5
244
166
146
22.5
43
130
5
1
2
3
4
FEMALE
5A
6
7

BIJUR DELIMON INTERNATIONAL
[phone] LOCAL
[phone] TOLL-FREE
[phone] FAX
WWW.BIJURDELIMON.COM
2100 Gateway Centre Blvd., Suite 109
Morrisville, NC 27560
24117 • R6 10/126
Maintenance
1. Use only clean and approved lubricant. Check lubricant level daily and refill as needed to
maintain proper level in reservoir at all times. Failure to maintain proper lubricant level may
result in serious damage to lubricator and machine being lubricated.
Before disassembling lubricator to perform routine maintenance, always turn off and
disconnect electrical power.
2. Install a 25 micron filter in the main line near the lubricator whenever meter units are used.
3. Replace suction filter annually or as frequently as necessary by following the steps below:
a. Remove reservoir by unscrewing 4 screws. If sediment has accumulated inside the reservoir,
wipe with clean cloth to remove.
b. Remove spring clip and pry out old suction filter element and screen.
c. Insert screen and new filter disc (screen first).
d. Install spring clip and reservoir.
e. Refill with clean lubricant.
4. Incorporate a pressure gauge downstream from the in-line filter to provide visual indication of
lubrication cycles.
5. Install a pressure switch downstream from the in-line filter to provide electronic monitoring of
lubrication cycles.
6. All tubing, flexible hoses and fittings must be compatible with the lubricant, operating pressure
and surrounding environment.
Troubleshooting
Symptom Possible Cause Remedy
Lubricator does not
pump automatically.
1. Motor not running - poor
electrical connection.
1. Check electrical connections to insure power
is being supplied to motor. If motor will not
run, replace motor.
Motor runs but lubricator does not
pump within specified cycle time.
1. Discharge setting incorrect. 1. Readjust setting – refer to lubricant
discharge adjustment.
2. Clogged suction filter disc. 2. Replace suction filter disc.
3. Use of non-approved lubricant. 3. Replace suction filter disc and use
approved lubricant.
Lubricator will not pump when
manually operated.
1. Rocker arm near top of cam for
piston stroke.
1. Allow motor to run until lubrication cycle
is initiated.
2. Discharge setting incorrect. 2. Readjust setting – refer to lubricant
discharge adjustment.
3. Clogged suction filter disc. 3. Replace suction filter disc.
4. Use of non-approved lubricant. 4. Replace suction filter disc and use
approved lubricant.
Air bubbles in lubricant when
discharged from lubricator.
1. Clogged suction filter disc. 1. Replace suction filter disc.
2. Use of non-approved lubricant. 2. Replace suction filter disc and use
approved lubricant.
3. Reservoir low on lubricant. 3. Refill reservoir.
Lubricant level switch does not
operate properly.
1. Switch contacts reversed. 1. Invert float on level switch stem – refer to low
lubricant level indication.
2. Switch contact rating exceeded. 2. Replace lubricant level switch assembly.
Before performing service to lubricator,
always turn off and disconnect
electrical power.