Graco FIRE-BALL Operation manual

Instructions – Parts List
GRACO INC.ąP.O. BOX 1441ąMINNEAPOLIS, MNą55440-1441
Copyright 1988, Graco Inc. is registered to I.S. EN ISO 9001
50:1 RATIO FIRE–BALLR
Lubrication Pumps
Portable Units for Heavy Grease
5000 psi (35 MPa, 350 bar) Maximum Working Pressure
100 psi (0.7 MPa, 7 bar) Maximum Air Inlet Pressure
307878V
WARNING
These systems are designed to be used only in
pumping non-corrosive and non-abrasive lubricants
and greases. Any other use of the system can
cause unsafe operating conditions and result in
component rupture, fire, or explosion which can
cause serious injury, including fluid injection.
Model 240883 shown 01514A
Important Safety Instructions.
Read all warnings and instructions in this manual.
Save these instructions. See page 2 for List of
Models and Table of Contents.

2 307878
Table of Contents
List of Models 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Symbols 3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Warnings 3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation 5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Operation 12. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Parts 13. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Sound Data 18. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Graco Standard Warranty 20. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Graco Information 20. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
List of Models
Model No. Size Base Type * Dispense
Kit Cover Inductor Follow Plate Pail CE Installation Kit 240831
225006 120 lb portable X X X
240880 120 lb portable X X X X
225026 120 lb 2-wheel truck X X X
245696 120 lb 2-wheel truck X X X
240881 120 lb 2-wheel truck X X X X
222245 120 lb 2-wheel truck X X X
240882 120 lb 2-wheel truck X X X X
225773 35 to 50 lb 2-wheel truck X X X
245695 35 to 50 lb 2-wheel truck X X X
240883 35 to 50 lb 2-wheel truck X X X X
225827 35 to 50 lb – X X X
240884 35 to 50 lb – X X X X
222069 25 to 50 lb – X X X
245694 25 to 50 lb – X X X
240885 25 to 50 lb – X X X X
226012 50 lb 2-wheel truck X X
240886 50 lb 2-wheel truck X X X
 These models are CE certified.

3307878
Symbols
Warning Symbol
WARNING
This symbol alerts you to the possibility of serious
injury or death if you do not follow the instructions.
Caution Symbol
CAUTION
This symbol alerts you to the possibility of damage to
or destruction of equipment if you do not follow the
corresponding instructions.
Warnings
WARNING
SKIN INJECTION HAZARD
Spray from the gun, hose leaks, or ruptured components can inject fluid into your body and cause an
extremely serious injury, including the need for amputation. Splashing fluid in the eyes or on the skin
can also cause a serious injury.
Fluid injected into the skin might look like just a cut, but it is a serious injury. Get immediate
surgical treatment.
Do not point the dispensing valve at anyone or at any part of the body.
Do not put hand or fingers over the valve.
Do not stop or deflect fluid leaks with your hand, body, glove, or rag.
Do not “blow back” fluid; this is not an air spray system.
Always have the tip guard and the trigger guard on the dispensing valve when dispensing.
Be sure the valve trigger safety operates before dispensing.
Lock the valve trigger safety when you stop dispensing.
Follow the Pressure Relief Procedure on page 12 whenever you are instructed to relieve
pressure; stop spraying; clean, check, or service the equipment; and install or clean the spray tip.
Tighten all the fluid connections before operating the equipment.
Check the hoses, tubes, and couplings daily. Replace worn, damaged, or loose parts immediately.
Permanently coupled hoses cannot be repaired; replace the entire hose.
TOXIC FLUID HAZARD
Hazardous fluids or toxic fumes can cause a serious injury or death if splashed in the eyes or on the
skin, swallowed, or inhaled.
Know the specific hazards of the fluid you are using. Read the fluid manufacturer’s warnings.
Store hazardous fluid in an approved container. Dispose of the hazardous fluid according to all
local, state, and national guidelines.
Wear appropriate protective clothing, gloves, eyewear, and respirator.

4 307878
WARNING
FIRE AND EXPLOSION HAZARD
Improper grounding, poor air ventilation, open flames, or sparks can cause a hazardous condition and
result in fire or explosion and serious injury.
Ground the equipment and the object being dispensed. See Grounding on page 5.
Provide fresh air ventilation to avoid the buildup of flammable fumes from solvent or the fluid being
dispensed.
Extinguish all the open flames or pilot lights in the dispensing area.
Electrically disconnect all the equipment in the dispensing area.
Keep the dispensing area free of debris, including solvent, rags, and gasoline.
Do not turn on or off any light switch in the dispensing area while operating or if fumes are present.
Do not smoke in the dispensing area.
Do not operate a gasoline engine in the dispensing area.
If there is any static sparking while using the equipment, stop dispensing immediately. Identify
and correct the problem.
INSTRUCTIONS
EQUIPMENT MISUSE HAZARD
Equipment misuse can cause the equipment to rupture, malfunction, or start unexpectedly and result
in a serious injury.
This equipment is for professional use only.
Read all the instruction manuals, tags, and labels before operating the equipment.
Use the equipment only for its intended purpose. If you are uncertain about usage, call your Graco
distributor.
Do not alter or modify this equipment. Use only genuine Graco parts and accessories.
Check the equipment daily. Repair or replace worn or damaged parts immediately.
Do not exceed the maximum working pressure of the lowest rated system component. These
pumps have a 5000 psi (35 MPa, 350 bar) maximum working pressure.
Use fluids that are compatible with the equipment wetted parts. See the Technical Data section of
all the equipment manuals. Read the fluid manufacturer’s warnings.
Route the hoses away from traffic areas, sharp edges, moving parts, and hot surfaces. Do not
expose Graco hoses to temperatures above 180F (82C) or below –40F (–40C).
Do not use the hoses to pull equipment.
Wear hearing protection when operating this equipment.
Comply with all applicable local, state, and national fire, electrical, and other safety regulations.

5307878
Installation
General Information
NOTE: Reference numbers and letters in parentheses
in the text refer to the callouts in the figures and the
parts drawing.
NOTE: Always use genuine Graco parts and
accessories, available from your Graco distributor.
Air Line Accessories
See page 11 for recommended air accessories and
installation.
Grounding
WARNING
FIRE AND EXPLOSION HAZARD
Before operating, ground the system as
explained below. Also read the section
FIRE AND EXPLOSION HAZARD on
page 4.
To reduce the risk of static sparking, ground the pump
and all other components used or located in the
dispensing area. Check your local electrical code for
detailed instructions for your area and type of
equipment.
Ground all of this equipment:
Pump: Use a ground wire and clamp as shown in
Fig. 1. Remove the ground screw (Z) and insert
through the eye of the ring terminal at end of
ground wire (Y). Fasten the screw back onto the
pump and tighten securely. Connect the other end
of the wire to a true earth ground. To order a
ground wire and clamp, order Part No. 222011.
Air and fluid hoses: Use only grounded hoses.
Air compressor: Follow manufacturer’s
recommendations
Fluid supply container: Follow the local code.
To maintain grounding continuity when flushing or
relieving pressure, always hold a metal part of the
gun firmly to the side of a grounded metal waste
container, then trigger the gun.
Fig. 1
Y
0720
Z

6 307878
Installation
Models 225773, 225827, 240883, 240884,
and 245695 (Fig. 2)
1. Models 225773, 240883, and 245695 only:
Assemble the truck as shown in the parts drawing
on page 14. Secure the truck pail (5) to the truck
base with the pointed hold-down clamps (3c) and
thumbnuts (3d).
2. Models 225827 and 240884 only:
Remove the fluid outlet adapter included with the
pump, and screw the holster (6) into the pump
outlet, using thread sealant.
3. Remove the cover from the pail of lubricant. Place
the pail of lubricant into the truck pail.
4. Secure the cover (4) on the pail with the three
thumbscrews (A).
5. Insert the pump riser tube through the top of the
cover (4). Lower the pump until it rests on the
cover.
6. Assemble the gun (2b) and hose (2a), and
connect the hose to the pump fluid outlet.
7. Connect the nipple (2d) to the pump air inlet or air
regulator (7b) inlet, whichever is applicable.
Connect the quick-disconnect coupler (2c) to the
air supply hose. Fig. 2
2c,
2d
4
5
3c, 3d
2b
2a
A
7b
Model 240883 shown
01514A
6

7307878
Installation
Models 225006, 225026,
240880, 240881, and 245696 (Fig. 3)
1. For Models 225006 and 240880: Assemble the
base (3) as shown in the parts drawing on
page 15.
For Models 225026, 240881, 245696: Assemble
the truck (3) as shown in the parts drawing on
page 14.
2. Remove the fluid outlet adapter included with the
pump, and screw the holster (6) into the pump
outlet, using thread sealant.
3. Place an open 120-lb drum of grease on mounting
base or truck and secure it with the hold-down
clamps.
For portable base models, 225006 and 240880:
For steel drums use pointed end of (3c). Position
clamps above drum bead. Tighten bolts (3b). For
fiber drums reverse (3c) to use flat–end.
For truck model, 225026, 245696 and 240881: For
steel drums use pointed–end of (3c). Position
clamp above drum bead. Tighten thumbnuts (3d).
4. Press the follow plate (5) down firmly onto the
grease, and rotate it to eliminate air pockets and
reduce channeling. Insert the pump through the
cover (4). Slide the cover up far enough to let the
pump pass easily through the follow plate
grommet.
5. Secure the cover on the drum with the
thumbscrews (A). It is not necessary to bolt the
pump to the cover.
6. Assemble the gun (2b) and hose (2a), and connect
the hose to the pump fluid outlet.
7. Connect the nipple (2d) to the pump air inlet or air
regulator (7b) inlet, whichever is applicable.
Connect the quick-disconnect coupler (2c) to the
air supply hose.
Fig. 3
2c, 2d
4
5
6
2a
3
3b, 3c
Model 240881 shown
7b
01516A
A
2b
3c, 3d

8 307878
Installation
Models 222069, 240885, and 245694 (Fig. 4)
1. Remove the cover from the pail, and scoop the
lubricant from the center to the sides of the pail to
make its surface concave.
2. Center the follow plate (5) in the pail opening.
Press the plate firmly downward and rotate it over
the lubricant surface to eliminate air pockets and
prevent channeling.
3. Place the cover (3a) on the pail, and tighten the
thumbscrews (3f).
4. Assemble the gun (2b) and hose (2a), and connect
the hose to the pump fluid outlet.
5. Connect the nipple (2d) to the pump air inlet or air
regulator (7b) inlet, whichever is applicable.
Connect the quick-disconnect coupler (2c) to the
air supply hose.
Fig. 4
2a
2c, 2d
3f 3a
7b
Model 240885 shown
01517A
2b
5

9307878
Installation
Models 222245 and 240882 (Fig. 5)
1. Assemble the cart (6) as shown at right. Use only
2 of the 4 brackets (5d) supplied. Install the rear
positions of the drum shelf (6b) as shown.
2. Place an open 120-lb drum of grease on the drum
shelf.
3. Press the follow plate (4) down firmly onto the
grease, and rotate it to eliminate any air pockets
and reduce channeling. Insert the pump through
the cover (3). Slide the cover up far enough to
allow the pump to pass easily through the follow
plate grommet and into the grease.
4. Using items 3a to 5d, secure the cover to the
drum, and the drum to the cart. It is not necessary
to bolt the pump to the cover.
5. Assemble the gun (2b) and hose (3a), and connect
the hose to the pump fluid outlet.
6. Connect the quick-disconnect nipple (2d) to the
pump air inlet or air regulator (7b) inlet, whichever
is applicable. Connect the quick-disconnect
coupler (2c) to the air supply hose.
Fig. 5
2b
2c 2d
3
6
4
6b
5a
5b
5c
5d
Model 240882 shown
01518A
2a
7b

10 307878
Installation
Models 226012 and 240886 (Fig. 6)
1. Assemble the truck as shown in the Parts Drawing
on page 14 but do not assemble the handle.
2. Slide handle through elevator slide tube and
secure handle to base.
3. Remove the fluid outlet adapter included with the
pump, and screw the holster (6) into the pump
outlet, using thread sealant.
4. Secure pump to elevator mounting plate.
5. Remove inductor plate locking nut, locking ring,
and o–ring (Fig. 7).
6. In order, slide inductor plate locking nut, locking
ring, and o–ring on pump riser tube.
7. Adjust the inductor plate on the pump riser tube
so the slots are showing just below the inside of
the plate (Fig. 7). TIghten the locking nut securely
8. Open the inductor plate vent by turning the knob
counterclockwise.
9. Place an open 50-lb pail of grease on the truck,
and secure it with the hold-down clamps.
10. Remove the cover from the pail, and scoop the
lubricant from the center to the sides of the pail to
make its surface concave.
11. Center the inductor plate (5) in the pail opening.
Press down on the pump and rock it back and
forth to seat the inductor plate to eliminate air
pockets. Continue action until material appears at
the vent opening.
12. Close the inductor plate vent by turning the knob
clockwise.
13. Assemble the gun (2b), Z–swivel, and hose (2a).
Connect hose (2a) to holster (6) or to pump fluid
outlet adapter if you chose not to use the holster.
14. Connect the nipple (2d) to the pump air inlet or air
regulator (7b) inlet, whichever is applicable.
Connect the quick-disconnect coupler (2c) to the
air supply hose.
Fig. 6
6
3c, 3d
5
2a
2b 2c, 2d 7b
Model 240886 shown
7462B
Fig. 7
Locking nut
Locking ring
5
06383
1/8” (3 mm)
Pump intake slots
Pump riser tube

11307878
Installation
The installation shown below is only a guide for selecting and installing system components and accessories.
Contact your Graco distributor for assistance in designing a system to suit your particular needs.
Typical Installation
Key
A
B
C
D
E
F
G
H
J
K
Fluid dispense line
Pump ground wire (required)
Air regulator
Main air supply line
Air filter
Pump lubricator
Pump runaway valve
Bleed-type master air valve (required)
Quick-disconnect couple and nipple
Air regulator (7b) with safety valve (7c) and gauge (not shown)
Included with Models 240880 to 240886 A
B
ECFGH
J
D
01519A
Air Line and Accessories
NOTE: Install air line accessories in the order shown in
the Typical Installation.
Install a pump runaway valve (G) to shut off the air
tp the pump if the pump accelerates beyond the
preadjusted setting. A pump that runs too fast can
be seriously damaged.
Install an air line lubricator (F) for automatic air
motor lubrication.
Install a bleed-type master air valve (H) to relieve
air trapped between the valve and the motor when
the valve is closed.
WARNING
Trapped air can cause the air motor to cycle unex-
pectedly, causing serious injury if you are adjusting
or repairing the pump. Be sure to follow the Pres-
sure Relief Procedure on page 12.
Install the air regulator (C) to control pump speed
and pressure.
On the main air supply line from the compressor,
install an air line filter (E) to remove harmful dirt and
contaminants from the compressed air supply.
For Models 240880 through 240886, install the
provided air regulator/safety valve (K) at the pump
air inlet with the nipple (7a, also included).
CAUTION
Avoid hanging air accessories directly on the pump
air inlet. The fittings are not strong enough to sup-
port the accessories and may cause one or more to
break. If accessories must be installed directly on
the pump, provide a bracket on which to mount
them.

12 307878
Operation
Pressure Relief Procedure
WARNING
INJECTION HAZARD
Fluid under high pressure can be in-
jected through the skin and cause
serious injury. To reduce the risk of an
injury from injection, splashing fluid, or moving
parts, follow the Pressure Relief Procedure
whenever you
Are instructed to relieve the pressure
Stop dispensing
Check or service any of the system equipment
Install or clean the fluid nozzles
1. Shut off the air to the pump.
2. Bleed off the air pressure by closing the air
regulator (self-relieving type), or closing the
bleed-type master air valve installed upstream of
the air regulator, or disconnecting the air supply
hose at the quick-disconnect.
3. Hold a metal part of the gun or valve firmly to the
side of a grounded metal waster container and
trigger to relieve fluid pressure.
Start-up: Single or Multiple Pump Systems
1. Close the air regulators and bleed-type master air
valves to all but one pump.
2. Open the master air valve from the compressor.
3. For the pump which is connected, trigger the
dispensing valve into a grounded metal waste
container, making firm metal-to-metal contact
between the container and valve. Open the
bleed-type master air valve, and open the pump air
regulator slowly until the pump is running. When
the pump is primed and all air has been pushed
out of the lines, release the trigger.
4. If you have more than one pump, repeat this
procedure for each pump.
NOTE: When the pump is primed, and with sufficient
air supplied, the pump starts when the dispensing
valve is opened and shuts off when it is closed.
5. Set the air pressure to each pump at the lowest
pressure needed to get the desired results.
NOTE: A pump runaway valve can be installed on
the air line to automatically shut off the pump if it
starts to run too fast.
Never allow the pump to run dry of the fluid being
pumped. A dry pump will quickly accelerate to a
high speed, possibly damaging itself. If the pump
accelerates quickly or is running too fast, stop it
immediately and check the fluid supply. If the
supply container is empty and air has been
pumped into the lines, prime the pump and lines
with fluid, or flush it and leave it filled with a
compatible solvent. Be sure to eliminate all air
from the fluid system.
WARNING
The maximum working pressure of each pump in
your system may not be the same. To reduce the
risk of over-pressurizing any part of your system,
be sure you know the maximum working pressure
rating of each pump and its connected compo-
nents. Never exceed the maximum working pres-
sure of the lowest rated component connected to a
particular pump.
To determine the fluid output pressure using the air
regulator reading, multiply the ratio of the pump by
the air pressure shown on the regulator gauge. For
example:
50:(1) ratio x 100 psi air = 5000 psi fluid output
50:(1) ratio x 0.7 MPa air = 35 MPa fluid output
50:(1) ratio x 7 bar air = 350 bar fluid output
Limit the air to the pump so that no air line or fluid
line component or accessory is overpressurized.
6. Read and follow the instructions supplied with
each component in the system.
7. When shutting off the system, always follow the
Pressure Relief Procedure at left.

13307878
Parts
Ref. No. 2, Dispense Kit 222070
Ref
No. Part No. Description Qty.
2a 109151 HOSE, 1/4 npt(mbe); 12 ft (3.7 m) 1
2b 242056 VALVE 1
2c 114558 COUPLER, quick-disconnect 1
2d 169971 NIPPLE, quick-disconnect 1
2e 202577 Z-SWIVEL 1
Model 225827, 35- to 50-lb pail size
Includes items 1 to 6
Model 240884, 35- to 50-lb pail size
Includes items 1 to 7
Ref
No. Part No. Description Qty.
1 239877 PUMP, 50:1 Fire-Ball;
See manual 308883 for parts 1
2 222070 DISPENSE KIT;
See parts list above 1
3 204134 PAIL 1
4 204574 COVER;
see manual 306345 for parts 1
6 203976 HOLSTER 1
7 240831 CE INSTALLATION Kit
See part list on page 17 1
Model 222069 and 245694,
25- to 50-lb pail size
Includes items 1 to 5
Model 240885, 25- to 50-lb pail size
Includes items 1 to 7
Ref
No. Part No. Description Qty.
1 239877 PUMP, 50:1 FIre-Ball;
See manual 308883 for parts 1
2 222070 DISPENSE KIT;
See parts above 1
245697 DISPENSE KIT; (245694 only)
See parts list on page 15 1
3 222059 COVER; includes items 3a to 3h 1
3a 207617 . COVER, pail 1
3b 168102 . PLATE, stop, pump 1
3c 158048 . BUMPER, button, rubber 1
3d 159608 . RIVET 1
3e 150868 . HOLDER, gun 1
3f 100220 . SCREW, thumb 3
3g 100025 . NUT, 1/4 npsm thd 1
3h 100579 . PIN, cotter; 1/8” x 1” 1
5 220653 FOLLOW PLATE;
See manual 306345 for parts 1
7 240831 CE INSTALLATION Kit
See part list on page 17 1
1
6
1
4
3
2c 2d
2a 01520
2e
2b
5
3f
2
3b
3c
3h
3e
7
7
Model 240884 shown
Model 240885 shown
01521A
2
01517A
3d
3a
3g

14 307878
Parts
Model 225026 and 245696 120-lb drum size
Includes items 1 to 6
Model 240881, 120-lb drum size
Includes items 1 to 7
Ref
No. Part No. Description Qty.
1 239887 PUMP, 50:1 Fire-Ball
See manual 308883 for parts 1
2 222070 DISPENSE KIT;
See parts list on page 13 1
245697 DISPENSE KIT; (245696 only)
See parts list on page 15 1
3 203650 TRUCK, 2 wheel;
See parts list below 1
4 204574 COVER;
See manual 306345 for parts 1
5 220654 FOLLOW PLATE;
See manual 306345 for parts 1
6 203976 HOLSTER 1
7 240831 CE INSTALLATION Kit
See part list on page 17 1
Model 225773 and 245695
35- to 50-lb pail size
Includes items 1 to 6
Model 240883, 35- to 50-lb pail size
Includes items 1 to 7
Ref
No. Part No. Description Qty.
1 239877 PUMP, 50:1 Fire-Ball;
See manual 308883 for parts 1
2 222070 DISPENSE KIT;
See parts list on page 13 1
245697 DISPENSE KIT; (245695 only)
See parts list on page 15 1
3 203650 TRUCK, 2 wheel;
See parts list below 1
4 204574 COVER;
see manual 306345 for parts 1
5 204134 PAIL 1
6 203976 HOLSTER 1
7 240831 CE INSTALLATION Kit
See part list on page 17 1
Ref. No. 3, Truck 203650
Ref
No. Part No. Description Qty.
3a 203651 . BASE, truck; bare 1
3b 101251 . WHEEL 2
3c 159912 . NUT, thumb, 5/16–18 2
3d 159913 . CLAMP, hold down;
Steel drums only 2
3e 154636 . WASHER, 5/8”, 16 GA 4
3f 100609 . SCREW, rd nd mach;
1/4–20 x 0.375” 2
3g 101242 . RING, retaining 2
3h 159924 . HANDLE, truck 1
4
2
3
3h
3g 3e3b
3f
3e
3c
1
6
4
5
3d
3a
01523
7
7
Model 240881 shown
Model 240883 shown
01522A
5
6
1
01514A
2
3

15307878
Parts
Model 225006, 120-lb drum size
Includes items 1 to 6
Model 240880, 120-lb drum size
Includes items 1 to 7
Ref
No. Part No. Description Qty.
1 239887 PUMP, 50:1 Fire-Ball
See manual 308883 for parts 1
2 222070 DISPENSE KIT
See parts list on page 13 1
3 203622 PORTABLE BASE
See parts list below 1
4 204574 COVER
See manual 306345 for parts 1
5 220654 FOLLOW PLATE
See manual 306345 for parts 1
6 203976 HOLSTER 1
7 240831 CE INSTALLATION Kit
See part list on page 17 1
Ref. No. 3, Portable Base 203622, Series B
Ref
No. Part No. Description Qty.
3a 191750 BASE, drum 1
3b 102547 BOLT, hex hd; 5/16”–18 x 1.5” 2
3c 191747 BRACKET 2
3d 100214 WASHER, lock 2
3e 100132 WASHER, flat 2
3f 113660 RIVET 16
3g 113646 CASTER; polyurethane 4
3a
06472A
3b
3c
3e
3d
3f
3g
2
Model 240880 shown
1
Ref. No. 2, Dispense Kit 245697
Ref
No. Part No. Description Qty.
2a 109151 HOSE, 1/4 npt(mbe); 12 ft (3.7 m) 1
2b 233807 VALVE 1
2c 114558 COUPLER, quick-disconnect 1
2d 169971 NIPPLE, quick-disconnect 1
2e 202577 Z-SWIVEL 1
2d
2c 2d
2a
2e
2b
01520
1
7
4
6
5
3

16 307878
Parts
Ref. No. 2, Dispense Kit 222383
Ref
No. Part No. Description Qty.
2a 109154 HOSE 1
2b 242056 VALVE 1
2c 114558 COUPLER, quick-disconnect 1
2d 169971 NIPPLE, quick-disconnect 1
2e 202577 Z-SWIVEL 1
Model 222245, 120-lb drum size
Includes items 1 to 6
Model 240882, 120-lb drum size
Includes items 1 to 7
Ref
No. Part No. Description Qty.
1 239887 PUMP, 50:1 Fire-Ball;
See manual 308883 for parts 1
2 222383 DISPENSE KIT;
See parts list above 1
3 222060 COVER;
See manual 306345 for parts 1
4 220654 FOLLOW PLATE;
See manual 306345 for parts 1
5 222061 HOLD DOWN KIT;
Includes items 5a to 5d
5a 200889 . NUT, wing 2
5b 153166 . HOOK, drum mounting 2
5c 153102 . ROD, drum 2
5d 159016 . BRACKET, retaining (2 used) 4
6 222243 CART KIT; includes items 6a to 6n 1
6a 218027 . FRAME, cart 2
6b 183987 . SHELF, drum 1
6c 107144 . SCREW, cap; 3/8–16 x 2–1/4 4
6d 179766 . HANDLE, cart 1
6e 100731 . WASHER, flat; 3/8 6
6f 101566 . LOCKNUT, hex; 3/8/16 6
6g 179770 . AXLE 1
6h 154628 . WASHER, flat; 3/4 4
6j 107146 . RING, retaining, ext; 3/4 4
6k 106039 . WHEEL, tire, pneumatic 2
6m 107145 . CAP, tube 2
6n 100680 . CAPSCREW; 3/8–16 x 7/8 2
6p 159016 . BRACKET, retaining 2
7 240831 CE INSTALLATION Kit
See part list on page 17 1
2c 2d
2a 01520
2e
2b
2
3
6g
4
6b
5a
5b
5c
5d
6c
6e
6d
6m
6f
6j
6a
6h
6n
6p 6e 6f 6k 6h 6j
1
Model 240882 shown
01518A
7

17307878
Parts
Model 226012, 50-lb pail size
Includes items 1 to 6
Model 240886, 50-lb pail size
Includes items 1 to 7
Ref
No. Part No. Description Qty.
1 239877 PUMP, 50:1 Fire-Ball
See manual 308883 for parts 1
2 222070 DISPENSE KIT;
See parts list on page 13 1
3 203650 TRUCK, portable;
See parts list on page 14 1
4 203664 ELEVATOR 1
5 204351 FOLLOW PLATE 1
6 203976 HOLSTER 1
7 240831 CE INSTALLATION Kit
See part list on page 17 1
1
3
4
5
6
Ref. No. 7, CE Installation Kit 240831
Ref
No. Part No. Description Qty.
7a 156849 NIPPLE 1
7b 109075 REGULATOR, air, with gauge 1
7c 103347 VALVE, safety 1
7d 222011 CLAMP, grounding 1
7e CE Label 1
Attention: To comply with CE directives, the
CE identification label must be affixed to the back
of the cart or to the top of the drum cover.
Permanently mark the date of assembly on the
label.
7
Model 240886 shown 7462B
2
8418A
7a
7b
7d
7e
7c

18 307878
Sound Data
See the pump instruction manual for technical data including wetted parts, port sizes, maximum air consumption,
maximum delivery, and so on. Sound data for the air motors of the pumps on these portable units is as follows:
Tested at 100 psi (0.7 MPa, 7 bar) at 40 cycles per minute
Sound Pressure Level, measured at 1 meter from unit 77.9 dB(A)
Sound Power Level, tested in accordance with ISO 9614–2 85.6 dB(A)

19307878
Notes

20 307878
Graco Standard Warranty
Graco warrants all equipment manufactured by Graco and bearing its name to be free from defects in material and workmanship on the
date of sale to the original purchaser for use. With the exception of any special, extended, or limited warranty published by Graco,
Graco will, for a period of twelve months from the date of sale, repair or replace any part of the equipment determined by Graco to be
defective. This warranty applies only when the equipment is installed, operated and maintained in accordance with Graco’s written
recommendations.
This warranty does not cover, and Graco shall not be liable for general wear and tear, or any malfunction, damage or wear caused by
faulty installation, misapplication, abrasion, corrosion, inadequate or improper maintenance, negligence, accident, tampering, or
substitution of non-Graco component parts. Nor shall Graco be liable for malfunction, damage or wear caused by the incompatibility of
Graco equipment with structures, accessories, equipment or materials not supplied by Graco, or the improper design, manufacture,
installation, operation or maintenance of structures, accessories, equipment or materials not supplied by Graco.
This warranty is conditioned upon the prepaid return of the equipment claimed to be defective to an authorized Graco distributor for
verification of the claimed defect. If the claimed defect is verified, Graco will repair or replace free of charge any defective parts. The
equipment will be returned to the original purchaser transportation prepaid. If inspection of the equipment does not disclose any defect
in material or workmanship, repairs will be made at a reasonable charge, which charges may include the costs of parts, labor, and
transportation.
THIS WARRANTY IS EXCLUSIVE, AND IS IN LIEU OF ANY OTHER WARRANTIES, EXPRESS OR IMPLIED, INCLUDING BUT
NOT LIMITED TO WARRANTY OF MERCHANTABILITY OR WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE.
Graco’s sole obligation and buyer’s sole remedy for any breach of warranty shall be as set forth above. The buyer agrees that no other
remedy (including, but not limited to, incidental or consequential damages for lost profits, lost sales, injury to person or property, or any
other incidental or consequential loss) shall be available. Any action for breach of warranty must be brought within two (2) years of the
date of sale.
Graco makes no warranty, and disclaims all implied warranties of merchantability and fitness for a particular purpose in connection
with accessories, equipment, materials or components sold but not manufactured by Graco. These items sold, but not manufactured
by Graco (such as electric motors, switches, hose, etc.), are subject to the warranty, if any, of their manufacturer. Graco will provide
purchaser with reasonable assistance in making any claim for breach of these warranties.
In no event will Graco be liable for indirect, incidental, special or consequential damages resulting from Graco supplying equipment
hereunder, or the furnishing, performance, or use of any products or other goods sold hereto, whether due to a breach of contract,
breach of warranty, the negligence of Graco, or otherwise.
FOR GRACO CANADA CUSTOMERS
The parties acknowledge that they have required that the present document, as well as all documents, notices and legal proceedings
entered into, given or instituted pursuant hereto or relating directly or indirectly hereto, be drawn up in English. Les parties
reconnaissent avoir convenu que la rédaction du présente document sera en Anglais, ainsi que tous documents, avis et procédures
judiciaires exécutés, donnés ou intentés à la suite de ou en rapport, directement ou indirectement, avec les procedures concernées.
Graco Information
TO PLACE AN ORDER, contact your Graco distributor, or call this number to identify the distributor closest to you:
1–800–533–9655 Toll Free
612–623–6928
612–378–3590 Fax
All written and visual data contained in this document reflects the latest product information available at the time of publication.
Graco reserves the right to make changes at any time without notice.
This manual contains English. MM 307878
Graco Headquarters: Minneapolis
International Offices: Belgium, Korea, China, Japan
www.graco.com
02/1988, Revised 08/2007