Billy Goat SC120H Quick guide

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THANK YOU FOR SELECTING
THE POWERFUL BILLY GOAT SOD CUTTER
OPERATING AND SAFETY INSTRUCTIONS
MODEL: SC120H
SPECIFICATIONS
ENGINE: H.P. 5.5 (4.1 KW)
ENGINE: TYPE Gasoline, HONDA GX 160 K1
ENGINE: CAPACITY 5.5 hp (4.0 kW)
ENGINE: FUEL CAP. 3.0 qt. (2.84L)
ENGINE: OIL CAP. 0.66 qt. (0.6 L)
WEIGHT: UNIT 160.9 # (73 Kg)
MAX. ENGINE OPERATING SLOPE: 15°
UNIT SIZE: 30.7 in x 16.5 in x 24.0 in (0.78 m x 0.42 m x 0.61 m)

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OPERATING AND SAFETY INSTRUCTIONS
SOD CUTTER MODEL-SC120H
FOREWORD
This machine may only be utilized for the purpose for which it was designed, i.e.
agricultural use, for the cutting of shoots, grass and brushwood.
Any other use other than that stated, not covered or deducible from this Manual
and the enclosed Engine Manual is "PROHIBITED".
Failure to comply with instructions in this Manual and in the Engine Manual re-
leases the manufacturer from all liability, in particular for any damage resulting
from improper or incorrect use, through negligence, superficial interpretation or fla-
grant disregard for the safety requirements herein.
Get your dealer to explain how to use the machine in optimum safety conditions.
Always perform the checks as prescribed herein before each work session with the
machine.
Should any information given in the following pages be unclear or not straightfor-
ward please contact the manufacturer directly.
1. USE OF THE MANUAL
This Manual consists of numbered pages and enclosures featured in the list of con-
tents.
Before operating the machine the user must read the instructions in the Operator's
Manual carefully as well as those of the Engine Manual enclosed.
Use of the sod cutter by more than one operator (individually), means that they
must have carefully read the Operator's Manual and the Engine Manual before us-
ing it.
The aforementioned manuals form an integral part of the machine and must there-
fore be kept intact and in good condition, in a known, easily accessible place for
the entire working life of the machine, even if the sod cutter is passed on to an-
other owner. The purpose of these manuals is to provide the information necessary
for the safe and competent use of the product. In the instance of wear or purely for
a greater technical working knowledge, the manufacturer may be contacted di-
rectly. The Notes Section at the end of the Sod cutter Manual is for the addition of
any complementary notes.

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Contents of the SOD CUTTER Manual
1. Use of the Manual
2. Notices on the machine
3. Technical data
4. Lifting and transportation
5. Main parts of the machine
6. Controls and adjustments
7. Assembly instructions for the handlebars and end part of the cutting height
adjustment lever
8. Safety information
a) General instructions
b) Training
c) Preparation
d) Working use
e) Service brake checking
9. Transportation of the machine
10. Description of the safety systems and guards
11. Operations to be carried out before switching on
12. Starting and driving the sod cutter
13. Cutting tips
14. Checks
A) Tire pressure
B) Cable control adjustment
C) Belt replacement and adjustment
D) Checking and replacing the blade
E) Service brake checking
15. Maintenance and storage
16. Cleaning the machine
17. Seasonal long-term storage periods
18. Decommissioning and scrapping
19. Technical assistance
20. Warranty
21. Troubleshooting

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2. NOTICES ON THE MACHINE
In this Manual all safety information appears in special boxes headed "WARNING".
WARNING
This heading is used to draw the user's attention to hazardous areas or moving parts of
the machine. It is also used in instances where failure to comply with the instructions
given may result in injury to persons and animals or damage to property.
WARNING
The Engine Exhaust from this product contains chemicals known
to the State of California to cause cancer, birth defects or other reproductive harm.
The symbols affixed to the machine serve to warn of danger during its use and
maintenance.
It is vitally important to understand the meaning of the danger notices and all mes-
sages should be kept in legible condition. In the instance of wear these notices
should be replaced and use of the machine suspended while without such notices.
The operator is advised to observe the warnings given on the affixed notices.
The symbols affixed to the machine serving to warn of danger during its use and
maintenance are as follows:
400268 – Label Hot Engine, Qty. 1
400424 – Label Warning, Qty. 2

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370302 – Label Controls Instruction, Qty. 1
370300 – Label Instructions, Qty. 1
3. TECHNICAL DATA FOR THE SOD CUTTER SC120H

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ENGINE : Gasoline, HONDA GX 160 K1
ENGINE CAPACITY : 5.5 hp (4.0 kW)
CUTTING WIDTH : 12” (30 cm)
CUTTING HEIGHT : adjustable up to 35 mm
SPEED GEARS : 1 forward gear - 1 reverse gear
TRANSMISSION : mechanical
GEARS : in oil bath
START : recoil
HEIGHT-ADJUSTABLE HANDLEBARS
TIRES : front tires = GARDEN 3.00-4
rear tires = GARDEN 4.10/3.50-4
DIMENSIONS L x W x H (mm) : 780 x 420 x 610 mm
WEIGHT (kg) : 73
ACOUSTIC PRESSURE, measured according to DIR.98/37/EC :86,2 dBA
ACOUSTIC POWER, measured according to ISO 374 : LWA 97,0 dBA
VIBRATION LEVEL TRANSMITTED TO THE HANDLEBAR ( EN 1033) AW = 7,8 m/s2
Environmental conditions
Unless otherwise stated at the time of ordering it is understood that the machine is
to work normally in the environmental conditions covered by the following points.
Environmental conditions other than those described may cause mechanical
breakage resulting in the creation of dangerous situations for persons.
A
LTITUDE
The altitude of the place in which the machine is to be used must not exceed 1500
m above sea level.
T
EMPERATURE
Minimum ambient temperature: -5°C
Maximum ambient temperature:+50°C
A
TMOSPHERIC CONDITIONS
The electrical equipment will function correctly in atmospheric conditions with a
relative humidity up to 50% at a temperature of 40°C and at 90% with a tempera-
ture up to 20°C (without condensate).
A
TMOSPHERE WITH RISK OF EXPLOSION AND/OR FIRE
The standard machine herein described is not designed to work in explosive at-
mospheres or in those with risk of fire.
4. LIFTING AND TRANSPORTATION

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All material is carefully checked by the manufacturer before shipping. The sod
cutter is delivered in a cardboard box with the handlebars and end part of the
cutting height adjustment lever disassembled.
Upon receipt of the machine make sure that it has not been damaged during transit
and that the packaging has not been tampered or any parts removed. Report any
damage or missing parts immediately to the carrier and the manufacturer with
photographic documentation.
After assembling the handlebars and the end part of the cutting height adjustment
lever as per the instructions given in paragraph 7 of this manual, the machine may
be moved on its own wheels.
The manufacturer is not liable for any damage caused by transportation of the ma-
chine after its delivery.
WARNING
Extreme care must be taken during handling to prevent overturning. Avoid steep
gradients to prevent loss of control.
Make sure that there are no persons present within the danger area.

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5. MAIN PARTS OF THE MACHINE
The machine consists of the following main parts
A – Blade clutch control lever
B – Accelerator control lever
C – Forward clutch control lever
D – Cutting height adjustment lever
E – GX 160 K1 engine
F – Cover
G – Blade
H – Forward -neutral-reverse gear selector lever
I – On/off switch (1/0)
Figure1

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6. CONTROL AND ADJUSTMENTS
A) BLADE CLUTCH CONTROL LEVER
This is used to engage and disengage the blade movement. Lowering the lever
engages the clutch and releasing it disengages the clutch.
WARNING
The blade will continue to move if the engine is running and the blade clutch is
engaged, regardless of the position of the forward clutch.
B) ACCELERATOR CONTROL LEVER
This is used to adjust the number of engine revolutions according to the operations
to be carried out. Hence at switch on the lever will be positioned on the minimum
setting whilst during work operations it will be positioned as required by use.
C)FORWARD CLUTCH CONTROL LEVER
This lever only has two positions: engage and disengage. Lowering the lever
engages the clutch and releasing it disengages the clutch.
This lever automatically operates the service brake: when released the lever
engages the brake, when engaged the lever disengages the brake.
Fig. 2

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D) CUTTING HEIGHT ADJUSTMENT LEVER
This lever serves to adjust the cutting height according to the type of terrain and
the thickness of the turf to be cut. (Fig.2 Ref. A)
F) COVER
The cover ( Fig. 1, ref. F) prevents any contact with the moving parts of the
machine. Use of the machine without the said cover is strictly prohibited.
I) ON SWITCH
Two-position switch:
(1)for starting the engine
(0 for switching off the engine
L) FORWARD-NEUTRAL-REVERSE GEAR SELECTOR LEVER
This lever selects the gear (forward, neutral, reverse).
WARNING : Select the required gear only after disengaging the forward clutch by
releasing the relative lever ( fig. 1, ref. C).

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6. ASSEMBLY INSTRUCTIONS FOR THE HANDLEBARS AND END
PART OF THE CUTTING HEIGHT ADJUSTMENT LEVER
The sod cutter is delivered with the handlebars and the end part of the cutting
height adjustment lever disassembled. Remove the cardboard packaging (to be
disposed of in an appropriate manner, in accordance with current regulations in
force).
To assemble proceed as follows :
-Lift the handlebar (Fig. 3 Rif. C) and insert it in the supports shown in Fig. 3 rif. E.
Select the required cutting height and secure the setting using the screws provided
(Fig. 3 ref. D).
- Fit the end part of the cutting height adjustment lever (Fig. 3 Ref. A) into its
relative support (Fig. 3 ref. F) and secure using the screw provided (Fig. 3 Ref.B).
Fig. 3
Before switching on ensure that the machine has been fully assembled cor-
rectly.

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8. SAFETY INFORMATION
Before using the sod cutter it is essential that the operator has understood the
warnings, do's and don'ts and precautionary measures given in this manual and in
the engine manual: the prevention of injury to the operator, third parties, animals or
objects directly depends on observance of these instructions.
A) GENERAL INSTRUCTIONS
! Use of the sod cutter for purposes other than those envisaged is strictly prohib-
ited.
! Climbing aboard and/or riding on the sod cutter is strictly prohibited.
! Tampering with the safety systems and guards is strictly prohibited.
! Modifications to devices/components not envisaged by the manufacturer are
strictly prohibited.
! The electrical parts of the engine must be protected at all times.
B)TRAINING
! Read the Operator's Manual and the Engine Manual before using the machine.
! Use of the machine by minors under the age of 16 years or by persons without
the necessary psychological and physical capabilities is forbidden.
! Do not use the machine near other persons or within enclosed areas.
! The placing of hands, other parts of the body and clothing in the moving parts
of the machine is prohibited.
! It is forbidden to approach the moving parts.
! Before carrying out any inspection or servicing operations make sure that the
engine has been switched off and the spark plug wire removed.
C) PREPARATION
! Make sure that the working area around the machine is free of obstacles and
has sufficient lighting.
! Before switching on the engine make sure there are no persons, animals or ve-
hicles in the vicinity .
! Before switching on the engine make sure that both engagement levers (for-
ward clutch control lever - Fig. 1, ref. C and blade clutch control lever - Fig. 1,
ref. A) Are in the disengaged position (released) ; then place the gear lever in
neutral (see Fig. 2, ref. C )
! Before switching on the machine make sure that the screws, fixing elements
and protection devices are in place and that the affixed notices are legible.
! Then: Make sure that the wheel fixing bolts have been tightened fully.
! Secure all blade nuts and fixing bolts to prevent their loss during work opera-
tions. Replace any old or worn blades.
! The cover ( Fig. 1, ref. F) should not be moved for any reason whatsoever
while the machine is in use.
! When switching on the engine check the position of the various control levers
(see the section on “Controls and adjustments”).

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! Supervise the clothing of personnel operating the machine: a long-sleeved
jacket with close-fitting cuffs, long, close-fitting trousers, heavy-duty footwear,
and a protective cap or helmet should be worn. Avoid wearing loose-tailed
clothing, unbuttoned jackets or torn, undone or partially zipped up items to pre-
vent them from being caught up in the moving parts.
! Safety goggles and ear protection devices must be worn. Safety gloves must
also be worn during machine operation and maintenance.
! Do not switch on and operate the sod cutter in enclosed areas since the engine
gives off carbon monoxide fumes that are colourless, odourless, tasteless and
extremely dangerous.
! Take care when handling fuel. Fuel is highly flammable and its vapours explo-
sive:
- Only use an approved container
- Take care not to remove fuel caps or top up the tank with the engine running.
- Allow the engine to cool before proceeding with fuel-filling operations.
- Do not smoke during this operation.
- Never fill the machine with fuel in an indoor ambient
- It is advisable to use a wide funnel to prevent spillage of fuel on the engine
and on other surfaces of the sod cutter.
- If any fuel is spilled do not attempt to switch on the engine; simply move the
machine away from the area of spillage before switching on.
- After filling up with fuel reposition and screw the fuel tank cap right down.
• Do not rest the sod cutter or the fuel container in indoor environments with na-
ked flames
d) WORKING USE
! When working keep everyone at a minimum distance of 10 metres from the
machine.
! Keep the engine well ventilated and clog-free (materials and other residue) to
prevent damage to the engine and risk of fire. Clean the cooling fan and fins
regularly. Clean the air filter at the same time as well.
! Drive smoothly, avoiding brusque starts, braking and turns.
! Take care not to touch the silencer when hot.
! When reversing make sure there are no children or animals around. Take care
not to get caught up in the moving parts of the machine.
! If a slipping belt causes abnormal noise, smells or overheating, switch off the
engine immediately and check the machine to prevent the outbreak of fire and
damage to the transmission.
! The blade is extremely dangerous. Take great care during operation. Do not
use feet or hands to push the machine down into the turf and do not allow any-
one to stand either in front of the machine or in its direction of travel.
WARNING. During operation the lawn and turf are cut into strips. Should the cut-
ter’s wheels skid during use it is advisable to adjust the cutting height using the
special lever (Fig. 3, ref.A). If this operation does not prevent this occurrence check
the state of the terrain. If it is too dry it should be wetted so that the blade encoun-
ters a slight resistance, thus making cutting operations easier.

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WARNING. When working in a stony or obstacle-riddled area try to remove as
many objects as possible before commencing cutting. Then work at a greater cut-
ting height than usual.
WARNING
Stones and other objects may be thrown outwards in direction of the opera-
tor or of other persons in the vicinity.
Keep at a safe distance from persons, animals and objects.
- If the cutting mechanism accidentally comes into contact with an object
(stump or stone), switch off the engine and carry out the following opera-
tions:
- Inspect the damage
- Do not attempt to repair it if unskilled to do so
- Check that no parts have come loose
! Do not use the machine if it does not work properly or is broken: seek author-
ized service.
! It is strictly prohibited to leave the sod cutter running whilst unsupervised.
! It is strictly prohibited to transport the machine with the engine running. When
loading the machine onto a vehicle, the inclination of the ramps must not ex-
ceed 15°.
WARNING!
EXERCISE CAUTION WITH GRADIENTS. Danger of machine overturning.
! Given its outdoor use, it is advisable not to use the sod cutter when it is raining.
! The area next to the engine exhaust may reach a high temperature.
WARNING!
Danger of burns.
! Do not go near water fountains or precipices and do not cross narrow bridges
during work operations to prevent the risk of falling.
! Do not work on steep banks
! In the instance of difficulty or emergency stop simply release the forward clutch
control and blade movement levers and return the gear lever to neutral position.
! Work on flat ground for the utmost safety.
E) AFTER USE
! Before moving away from the machine, place the gear lever in neutral (see fig-
ure 2, ref. C) and switch off the engine by moving the switch (Fig.1,ref.I) to the
0 position.
! For greater safety shut off the feed cock (Fig. 4).

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9.TRANSPORTATION OF THE MACHINE
LOADING AND UNLOADING FROM A VEHICLE
! For transportation it is preferable to use a vehicle with an open bed.
! Choose firm, flat ground.
! Switch off the vehicle's ignition, put into reverse gear, pull on the hand brake
and block the tires with chocks to prevent accidental movement of the vehicle.
WARNING
Raise the blade to maximum height to prevent danger of its catching the ramp edges
! Do not stand in front of the machine
! Firmly hook the loading ramps onto the vehicle bed.
Use stable load ramps with a non-slip surface strong enough to take the weight
of the machine.
The inclination of the ramps must not exceed 15°.
Recommended length: at least 31/2times the vehicle bed's height from the
ground.
Recommended width: to be chosen according to the tyre width of the machine
! Proceed with the loading of the machine, manoeuvring it carefully. Set the ac-
celerator lever at minimum (Fig. 1, ref. B) and using the lever as shown in figure
2, ref. C, engage the forward gear for loading, or the reverse gear for unloading.
! During loading/unloading operations on the ramps avoid operating the blade
clutch (Fig. 1, ref. A) And the gear lever (Fig. 1, ref. H) because such actions
may prove extremely dangerous.
! Line the front wheels up with the centre of the loading ramps.
! Take care when the machine passes from the loading ramps to the vehicle bed,
because a shift in balance occurs.
! Once loaded, turn off the engine using the relative switch (Fig. 1, ref. I), make
sure that the service brake has automatically come into operation upon release
of the forward clutch control lever (fig. 1, ref. C), block the machine wheels us-
ing chocks and firmly tie the machine to the vehicle.

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10. DESCRIPTION OF THE SAFETY AND GUARD SYSTEMS
WARNING
The safety devices must never be tampered with. It is necessary to understand how they
work and safeguard their efficiency and correct operation. In the instance of doubt, prob-
lems or malfunction contact your dealer.
FORWARD CONTROL AND BLADE MOVEMENT LEVERS
When released both of these levers instantly disengage the transmission con-
nected to them.
In this way they act as safety devices.
In the instance of difficulty or sudden emergency, the quick release of these levers
will return them to their standard position (raised).
COVER
The cover ( Fig. 1 point F) partially protects the machine from any projected objects
and contact with the moving blade. Use of the machine without the said cover is
strictly probhited.
The cover should only be removed when replacing belts with the machine switched
off.
11. OPERATIONS TO BE CARRIED OUT BEFORE SWITCHING ON
Position the sod cutter outdoors on sufficiently firm, flat soil. Read the instructions
provided by the engine manufacturer in the relative manual and follow them care-
fully to prevent situations arising, which may endanger either persons or the ma-
chine
WARNING. NEW MACHINES STRAIGHT FROM THE FACTORY DO NOT
HAVE ANY ENGINE OIL!
Then check:
- The state of the blade by inspecting them;
- That all the screws are tightened, particularly those securing the blade;
- That the guards and safety devices are securely tightened.
- Before switching on the sod cutter make sure that there are no persons in the vi-
cinity.
- During operation do not allow persons near the machine, especially children. The
operator is responsible for any harm done persons in the working area of the ma-
chine.
Oil recommendations
The engine is supplied without oil. Before starting up the engine fill with oil and
check the oil level with the engine in a horizontal position. Do not overfill.
Use of high-grade detergent oil is recommended (refer to the enclosed engine
manual).
Fuel recommendations
Use of fresh, clean lead-free petrol is advised.
WARNING. IT IS ADVISABLE TO CONSULT THE ENGINE MANUAL BEFORE
SWITCHING ON THE MACHINE.

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12. STARTING AND DRIVING THE SOD CUTTER
The machine can be switched on once all the aforementioned preliminary opera-
tions have been carried out.
Place the feed cock in the OPEN position (direction shown by the arrow) (fig. 4)
Bring the choke to the CLOSED position for a cold start (direction shown by the ar-
row, Fig. 4a)
Set the accelerator lever at the minimum position.
Grip the engine pull lead handle (fig. 4b) and pull gently until you feel the "bite",
then pull on the lead sharply to overcome the pressure, prevent kickback and
switch on the engine. Repeat the procedure, if necessary, with the accelerator
lever in INTERMEDIATE position. Once the engine is running, set the accelerator
in the MINIMUM position and gently return the choke to the OPEN position (Fig.
4a)
Cleaning of the machine is recommended after use (see the section “Cleaning the
machine”).
Figure 4 Figure 4b Figure 4a
CLOSED CLOSED CHOKE

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DRIVING THE MACHINE
WARNING. When using the machine for the first time it is advisable to get the
feel of it by executing manoeuvres on flat ground free of foreign objects.
After switching on the engine following the instructions given in the previous para-
graph:
1. Move the gear lever (fig. 2, ref. C) to the FORWARD position
Warning. If the gear engages with difficulty, partially engage the clutch for an in-
stant before trying to engage the gear again.
2. Engage the blade control level using the relative lever ( Fig. 1, ref. A)
Warning.
Choose a cutting height suitable for the type of terrain the machine is to be used
on.
3. To move the machine, accelerate and then engage the forward clutch using
The relative lever (Fig. 1, ref. C).
4.To select a different gear the forward clutch and the blade
clutch must first be disengaged by releasing their levers (Fig. 1, ref. C and
Fig. 1, ref. A). Then select the desired FORWARD or REVERSE position
(FWD – REV , in fig. 2, ref. C) using the gear lever (Fig. 2, ref. C),
then re-engage the forward clutch control lever (Fig. 1, ref. C) to set the ma-
chine in motion again.
5. To stop the blade release the relative lever ( Fig. 1 ref. A)
6.To stop forward movement of the machine release the relative lever ( Fig.
1, ref. C)
Then switch off the engine by moving the switch to the position (O) as
shown in figure 1, ref. I).
13. CUTTING TIPS
1) Before commencing cutting operations, read the safety instructions given in the
previous sections.
2) At first the setting of a relatively high cutting height is recommended (using the
relative lever in figure 2, ref. A), lowering it gradually according to working con-
ditions.
3) Engage the blade clutch (Fig. 1, ref. A) only after having carried out the ma-
chine switch-on and gear engagement operations.
4) Before engaging the blade clutch (Fig. 1, ref. A), gradually move the accelera-
tor (Fig. 1, ref. B) until the required speed is reached
WARNING. Take great care because the blade moves at very high speed.
5) Keeping blade movement engaged in reverse is prohibited.

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14. CHECKS
- Adjust the belt and cable control tension after the first few working hours to
compensate initial loosening.
- Briefly operate all the machine's components to detect any abnormal noises
or overheating.
- During the initial running in period avoid heavy-duty usage to encourage
proper settling of the mechanical parts.
- Never neglect maintenance operations after work and carry out all pre-
scribed checks regularly.
A) TIRE PRESSURE
Regularly check the tire pressure. If both sets of tires are not inflated to average
pressure the machine will tend to travel sideways during operation.
B) CABLE CONTROL ADJUSTMENT
To adjust the cables place the machine on flat ground, switch off the engine and
disconnect the wire from the spark plug.
B1)BLADE CONTROL CABLE
Make sure that there is no play between the upper end of the cable and the ad-
justment screw. If there is, or if the cable has stretched, restore to ideal position us-
ing the relative adjustment screw(Fig. 5, ref. A)
If adjustment using the relative screw proves ineffective, the belts, and hence the
engine mounting, must be adjusted. To perform this operation refer to section 14C
“ BELT REPLACEMENT AND ADJUSTMENT” of this manual.
B2) FORWARD CONTROL CABLE
Make sure that there is no play between the upper end of the cable and the ad-
justment screw. If there is, or if the cable has stretched, restore to ideal position us-
ing the relative adjustment screw ( Fig. 5, ref. A).
If adjustment using the relative screw proves ineffective, the belts, and hence the
engine mounting, must be adjusted. To perform this operation refer to section 14 C
“ BELT REPLACEMENT AND ADJUSTMENT” of this manual
Fig.5

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C)BELT REPLACEMENT AND ADJUSTMENT
Switch off the engine and disconnect the spark plug wire before carrying out
any maintenance or repair work on the machine.
If a belt is worn or breaks it should be replaced as follows:
- remove the metal guard ( fig. 6 ref. A), by unscrewing and taking out the screws
shown in figure 6 ref. B and C.
C1)BLADE BELT
Disconnect the connecting rod (Fig. 7 Ref. B) by removing the nut and
loosening the screw that secure it to the arm (Fig. 7 Ref. C)
- Once the connecting rod has been disconnected the belt can be slipped off
(Fig. 7 Ref. A) by manually turning the relative lower pulley anticlockwise (Fig. 7
Ref. D).
- To fit the new belt follow the procedure in the reverse order.
- Afterwards check that the belt is correctly positioned by using the relative blade
control lever. When this lever is lowered and the belt is at maximum tension,
the distance between the belt and the relative belt guides (Fig. 7 Ref. E) should
be approximately 2 mm.
- Then make sure that the belt works properly by tugging lightly on the self-
winding starter cable with the engine switched off and the spark plug wire
disconnected. If everything is working properly the pulley will turn on the engine
but will not engage the belt.
If the belt engages push the engine back slightly towards the rear of the
machine (in the direction of the handlebars) until the belt is in the correct
position.
C2)FORWARD CONTROL BELT
Remove the blade control belt following the instructions given in the preceding
paragraph.
- Remove the blade (Fig.1 Ref. G) following the instructions provided in the
section entitled “Blade removal and replacement”.
- Then remove the forward control belt from the lower pulley by turning the belt
anticlockwise (Fig. 8 Ref. A e B)
- To fit the new belt follow the procedure in the reverse order.
- Afterwards check that the belt is positioned and working correctly using the
relative forward control lever. When this lever is lowered and the belt is at
maximum tension, the distance between the belt and the relative belt guides
(Fig. 8 Ref. C) should be approximately 2 mm.
- Then make sure that the belt works properly by tugging lightly on the self-
winding starter cable with the engine switched off and the spark plug wire
disconnected. If everything is working properly the pulley will turn on the engine
but will not engage the belt.
If the belt engages push the engine back slightly towards the rear of the
machine (in the direction of the handlebars) until the belt is in the correct
position.