BioLAB BIDP 100 Series User manual

Operation Manual
Dual Purpose Incubator
BIDP 100 series
Thank you for Choosing Biolab products. Please read the “Operating Instructions” and
“Warranty” before operating this unit to assure proper operation.

Index
. Introduction..........................................................................................................................................................03
2. Characteristics......................................................................................................................................................03
3. Product structure diagram and parameters.............................................................................................04
4. Working conditions............................................................................................................................................06
5. Attentions...............................................................................................................................................................08
6. Operation instruction.........................................................................................................................................07
7. Fault treatment.....................................................................................................................................................08
8. Meter operation instruction.............................................................................................................................09
9. Meter Instructions of BIDP-205....................................................................................................................... 7
0. Fault treatment....................................................................................................................................................2
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Dual Purpose Incubator

0 Introduction
The new Dual Purpose Incubator is widely used in labs of industrial enterprises, scientific
research institutions, colleges and health and medicine units for drying, baking, melting,
sterilizing and curing etc.
02 Characteristics
This equipment serves a double purpose as drying oven and incubator.
. High-quality cold rolling steel electrostatic spraying exterior ensures the aesthetics and
longevity of the product.
2. Stainless steel working room; foursquare semicircle transition; airduct lateral plate and
bottom heater covering are easy assembly and disassembly for convenient cleaning.
3. Blue screen liquid crystal intelligent temperature controller with function of temperature
setting, high-brightness digital display, over-temperature protection and timing.
4. Well structured heater and fan; advanced air flue; gentle breeze circulation prevents the
powdery specimen blowing away.
5. Independent temperature limiter alarm, which can realize auto-switch with temperature
controller; over temperature alarm.
6. Air-tightness adjustable buckle lock door to ensure good sealability.
7. Function of drying and culturing can be switched freely for easy use.
Optional accessories:
a. RS485/232 interface, which can be connected with computer by principal computer
software to control temperature; convenient to control stopping switch.
b. Micro type printer, which could continuously print temperature record of the running
machine.
c. Independent power cut alarm system to help the user process sample immediately.
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03 Product structure diagram and parameters
1.Structure diagram
2. Main technical parameters
Model BIDP- 0 BIDP- 02 BIDP- 03 BIDP- 04 BIDP- 05
Cycle
Mode Forced convection
Temp.
range Incubator: RT+5-80℃; Drying oven:80-300℃
Temp.
Resolution
Ratio
0. ℃
Temp.Moti
on ± ℃
Temp.
Uniformity
Incubator:± .0℃
Drying oven:±2.5%
Inner
Chamber Mirror Stainless Steel
Outer
Shell Cold rolling steel electrostatic spraying exterior
Insulation
layer
High quality rock wool board(with CE)
Heater Stainless steel heater
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Power
rating 0.8kW .2kW .6kW 2.3kW 3.0KW
Exhaust
hole Φ28mm top(with function of test hole)
Temp.
control
mode
PID Two temperature section intelligent PID
Timer 0-9999min(with timing wait function)
Operation
function
Fixed temperature operation,
timing function, auto stop.
Sensor Pt 00
Inner
Chamber
size
(W*L*H)
(mm)
3 0*3 0
*3 0
350*350
*350
400*360
*450
500*450
*550 600*500*750
Exterior
size
(W*L*H)
(mm)
460*5 0
*695
500*550
*735
550*550
*840
636*680
*9 5 730*680* 250
Packing
size
(W*L*H)
(mm)
550*585
*845
590*625
*885
640*635
*985
740*725
* 085 860*790* 400
Volume 30L 45L 65L 25L 230L
Shelf
number 6 7 8 3 7
Load per
rack 5kg
Shelf
space 35mm
Current
rating
AC220V
3.6A
AC220V
5.5A
AC220V
7.2A
AC220V/
0.5A
AC220V/
3.6A
NW/GW
(kg）33/37 37/43 44/49 60/66 94/ 20
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Shelf 2
Shelf
frame 4
3. Temperature profile
Note: according to the different model type, the
time of warming up is different
04 Working conditions
The drying oven work under the following conditions:
. Temperature ranges between 5~40 ;℃
2. Relative humidity less than 85% RH;
3. Power: voltage 220-240± 0%, frequency 50-60± Hz;
4. No violent vibrations and corrosive gas surround the oven.
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05 Attentions
. Install the outer ground protection to ensure safety of machine and experiment; supply
power as the machine nameplate required.
2. This equipment is forbid to use in inflammable and explosive, poisonous and strong
corrosive experiments.
3. Make sure horizontal installation.
4. Non-professionals are not allowed to disassemble and repair this machine.
5. Pay attention to the setting temperature when dealing with inflammable matters.
6. Make sure dry the resin container, if the temperature is setting too high by accident, the
container would be dissolved and then fall on the heater, which will cause fire.
7. Overfilled of sample will lead to overheat of working room under part, which will dissolve
the inflammable material and cause fire.
8. While the machine is working, don’t touch the device top, as well as observation window
and exhaust port to keep away from high-temperature burns.
9. Read the instruction book before operation.
06 Operation instruction
. Put the material needs drying into container (advice: size of drying material should not over
2/3 of the shelf); then close the container door and switch power, and next switch on the
blower.
2. Heating
Set the temperature as needs (find details in meter instruction), then the temperature starts to
rise; when temperature inside working room reaches the set point, the indication light will go
out, after constant temperature for 30min, the working room goes into constant temperature
state.
3. While it is drying or culturing, put the switch is at the right position, to make sure good
temperature accuracy.
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4. Working time: Decide the drying time according to humidity of sample.
Note: for example, if the sample humidity is big, the sample on each layer should not be too
thick to ensure intensive drying of sample.
5. After finishing drying, turn off power, and then bring the sample out.
6. Keep the drying oven clean, wipe the container sealing rubber strip by soft cloth and clear
the dirt out; avoid cleaning it by chemical solution to prevent chemical reaction damage on
sealing rubber strip.
7. If the oven is unused for a long time, daub neutral grease or Vaseline on galvanized parts to
prevent corrosion; cover the oven with plastic dust cap, and store it in the dry room to keep
the electric device against wet.
07 Fault treatment
Phenomena Causation Treatment Method
No power
supply
.Plug is poor contact or
line broke
. Connect the plug and line.
2. Fuse protector is broke. 2. Change the fuse protector.
No
temperature
rising inside
container
. Low setting temperature . Readjust and set temperature
2. Heater is broke. 2. Change the heater
3.Temperature controller is
broke
3. Change the temperature
controller
4. Temperature sensor is
loose.
4. Screw up the sensor nut.
5. Temperature sensor is
broke
5. Change the temperature sensor.
No
temperature
rising alarm
. Setting temperature of
Detached temp. limiter is
low
. Readjust the temperature 30 ℃
above setting temperature.
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2. Detached temperature
limiter sensor is broke.
2. Change the detached
temperature limiter sensor
Temperature
cannot reach
the setting
point.
. Exhaust port is fully
opened
. Shut off the exhaust port.
2. The container is
overfilled, hot air cannot
convect.
2. Decrease amount of sample to
improve convection condition.
The fan does
not work.
The fan motor is broke Stop work and check electric
capacity and motor
Displaying---
----
The sensor is broke Change the sensor
Display STOP Time-up Press the program key for 3s to start
08 Meter operation instruction
Note:
Drying oven/ ncubator conversion operation: there is a rotary switch on left side of the
meter. Please follow the panel instructions to operate: turn the switch to left to make
product run as drying oven, turn the switch to top to make product run as incubator.
Panel nstructions
ndicator light function
) AT ：It flickers during self-tuning, it is not bright in any other state.
2) OUT ：It is lit when heating output.
3) TIME ：It is lit when time is set, it flickers in the process of timing.
4) ALM ：It is lit when there is a temperature alarm.
5) SW ：It is invalid.
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Button function
) 【SET 】： In normal state, press this button to enter the setting state.
2) ◄ 【/AT “ 】： SHIFT” button. In the setting state, click this button to shift the set value.
In normal state, press this button for 6 seconds to enter the auto-tuning selection state.
3) ▼ 【/RES “ 】： DEC” button. In the setting state, click this button to reduce the set value.
If you keep pressing this button, the value will reduce continuously. In the normal state, when
the timer ends, press this button for 3 seconds, the controller will restart to work .
4) ▲ “ 【 】： INC” button. In the setting state, click this button to increase the set value. If you
keep pressing this button, the value will increase continuously.
1.Operation and using
1-1. When the controller is switched on, All displays light up for 2 seconds, display windows
show the version number and controller model for 2 seconds, then it starts running.
1-2. Temperature and Time Setting
) Without Timing Function :
In the normal state , press the “SET” button to enter the temperature setting state,
windows display the prompt "SP" and the temperature set point value. Using the
“SHIFT” “ 、 DEC” and “INC” buttons, user can edit the temperature set value. Press the “SET”
button again, the controller will return to its normal state, the setting value will be saved
automatically.
2) With Timing Function :
In the normal state , press the “SET” button to enter the temperature setting state,
windows display the prompt “SP” and the temperature set point value. Re-press the “SET”
button to enter the time setting state, windows display the prompt “ST” and the time set point
value. Press the “SET” button again, the controller will return to its normal state, the set values
will be saved automatically.
When the time is set to "0", it indicates the timer is inoperative, the controller will run
continuously, the under window will display the temperature set point value. If there is time
set, the under window will display the running time, its decimal point and the “TIME” indicator
are lit, when the timer starts, its decimal point and the “TIME” indicator flickers. When the
timer ends, the under window will display the “End” prompt, the buzzer will sound for 5
minutes, it can be muted by pressing any button, press the “DEC” button for 3 seconds, the
controller will restart to work.
1-3. If the upper window show the prompt “---”, it indicates that the temperature sensor has
faults or temperature exceeds the measuring range or the controller itself is faulty, the
controller will cut off the heat output automatically, the buzzer will sounds continuously,
“ALM” indicator is lit, Please check the temperature sensor and its wiring carefully.
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1-4. When over temperature alarm, the buzzer beeps continuously, "ALM" indicator is lit, the
heat output is cut off. If the over temperature alarm is caused by the change of the
temperature setting value, "ALM" indicator is lit, but the buzzer does not beep.
1-5. When the buzzer sounds, press any key to mute.
2. Auto-tuning
In the normal state, press the “SHIFT” button for 6 seconds, the controller will enter the auto-
tuning selection state, the upper window displays the prompt “AT”, the under window displays
"0", change "0" to " " by pressing the “INC” button, then press the “SET” button, the controller
will run the auto-tuning program, the “AT” indicator flickers. After auto-tuning end, the
indicator stops flickering, PID parameter value is saved automatically. In the auto-tuning
process, press the “SHIFT” button for another 6 seconds, the controller will stop the auto-
tuning program.
During the Auto-tuning process, if over temperature alarm, the buzzer does not beep, "ALM"
indicator is not lit, the heat output will be cut off, the “SET” button is invalid, the under
window always displays temperature set point value.
3. nternal parameters settings
Note: All the internal parameter has been adjusted when factory test.
Forbidden to modify them except Sensor Correction parameter.
In the normal state, press the “SET” button for 3 seconds, windows will display the prompt “Lc”
and the password value. Adjust the password to the required value, then press the “SET”
button again, it will enter the internal parameters setting state. Press the “SET” button for
another 3 seconds, it will return to the normal state, the set value will be saved automatically.
Parameter table 1
Prompt Name Function description (Setting range)
Factory value
Lc Password
key
When “Lc=3”, enter the next
parameters. 0
ALH Over-temp
alarm
If “PV>SV+ALH”, the ALM
indicator turns on. The buzzer
sounds and the heat output
turn off.
(0 ～00.0 )℃
20.0
PProportional
band
Adjustment of proportional
function.
(0 ～300.0 )℃
35.0
Integration Adjustment of integration ( ～2000S) 300
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time function.
DDifferential
time
Adjustment of differential
function. (0 ～000S) 200
TControl
cycle The temperature control cycle. ( ～60S)
Pb
Temperature
deviation
correction
It is usually used to correct
errors in low temperature
measurement.
Pb = Actual value – PV
(-50.0 ～50.0 )℃
0
PL
Temperature
slope
correction
It is usually used to correct
errors in high temperature
measurement.
PK = 000 × (Actual value –
PV) ÷ PV
(-999 ～999)
0
Parameter table 2
Prompt Name Function description (Setting range)
Factory value
Lc- Password
key
When “Lc=9”, enter the next
parameters. 0
doT
Temperature
decimal
point
0: No decimal point display
: With decimal point display
(0 ～)
ndT Timer mode
0: No timer function.
: Start timing when the temp
reaches the set value.
2: Start timing as soon as the
controller starts working.
(0 ～2)
Hn Timer unit 0: Minute. : Hour. (0 ～)
0
SPd Timer
parameter
If “ndT= ”, Start timing when
“SV －SPd≤PV≤SV ＋SPd”
(0. ～50.0 )℃
0.5
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EH Timer end
mode
0: Continue to control the
temperature
: Stop temperature control
(0 ～)
0
oPn Door
parameter
Automatic judge door
opening.
0: invalid; 0: valid
(0 ～)
0
nP Power
percentage
Percentage of max heating
power output. (0 ～00%) 00
Co
Heating
prohibited
deviation
When “PV≥SV+Co”,
heating output will be cut off (0 ～50.0 ) 50.0℃
SPH Max set
value
The maximum temperature
set point value. (0 ～400 ) 300.0℃
Parameter table 3
Prompt Name Function description (Setting range)
Factory value
Lc Password
key
When “Lc=567”, enter the
next parameters. 0
rST Factory reset 0: cancel; : confirm (0~ ) 0
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Wiring
4. AT function
When the temperature control effect is not ideal for system tuning. Self tuning process
temperature can have bigger overshoot, the users in a system setting before please consider
this factor.
In not running state, the controller will enter the auto-tuning of PID by pressing the “◄”
button for 6s,”RUN/AT” indicator flashes, it will be not bright when the auto-tuning of PID is
completed. In the state, compressor into normally open mode, when the auto-tuning of PID
after the end of a group of PID parameter, parameter automatic save and return to the normal
mode of operation. When running the auto-tuning of PID, it can be stopped by pressing the
“◄” button for 6s again.
In the auto-tuning of PID state, if temperature alarm, no songs buzzer and" ALM" don’t
light ,but heating alarm relay automatic disconnect. And" set" keys to effective. In the system
self tuning process regardless of whether there is a constant temperature time setting,
controller display window lower always display the temperature setting value.
5. nternal parameters settings
Press the “Set” button for 3 seconds, controller will display the password prompt “Lc”. Adjust
the password to the required value, then press the “Set” button again, it will run into the
internal parameter setting state. if press the “Set” button for another 3 seconds, it will return
to the running state.
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“ ” ： Represents the charged output, should be directly connected to the load.
“ ” ： Represents the switch output without charge.

Parameter list-1:
Parameter
indicator Name nstruction of the Parameter’s function
(Setting range)
factory set value
Lc- Password
when Lc=3 ,then we
can see and modify
parameters
0
AL- Alarming
setting
When temperature is
beyond “SP+AL”, the
Alarm indicator turns
on. The buzzer sounds
and the heater output
turns off.
(0 ～00 )℃
5
T- Control cycle The heat control cycle
of temperature ( ～60S) Note
P- Proportional
band
Adjustment of
proportional
parameter.
( .0 ～rH) 30
- Integration
time
Adjustment of
integration parameter. ( ～000S) 400
d- Differential
time
Adjustment of
differential parameter. (0 ～000S) 200
Pb-Zero point
adjust
When the zero
error comparatively
larger, to update this
value should be
needed.
Pb=measure value –
actual value
(-50 ～50 )℃
0
PK-Full point
adjust
When the full
point error also
comparatively larger,
to update this value
should be needed.
PK= 000× （measure
value –actual value ）/
actual value.
(-999 ～999) 0
Et- Timing
function
When ET = 0, no
timing function;
electric start timing, 2
to the value set start
timing.
(0 ～2) Note 2
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Note ：If the selection of relay output, heating control cycle should be selected in 20
seconds, the other models for 5 seconds.
Note2 ：if FCD-300X series, a timing function for 2, other models for 0.
Parameter list-2:
Parameter
indicator Name nstruction of the Parameter’s function
(Setting range)
factory set value
Lc- Password
when Lc=9,then we can
see and modify
parameters
0
Co-
Turn off the
heat output
deviation
when“PV≥SP+Co” ，Tur
n off the heating output (0.0 ～50.0 )℃ 5.0
Hn-
Constant
temperature
time mode
0：minutes time ；：
hours time (0 ～) 0
En-
End of
operation
temperature
En = 0 end of run off
output;
En = end run to
constant temperature;
(0 ～) 0
Lt- Maximum
power output
The heating output
maximum power
percentage;
(0 ～00) 00
oP- Gate-control
function
0: shut-off function of
opening door to judge,
: unlock function of
opening door to judge
Note3
(0 ～)
rH- Range of temp
setting
The value of
temperature setting. Note 3
Note3: FCD-30XX: 0 ～400.0 (300 ); FCD-3 xx℃ ℃ ： 0～00.0 ( 00 );℃ ℃
FCD-3Kxx ：0～200( 200 ); FCD-3Sxx℃ ℃ ： 0～600℃ ； ( 500)℃
English name and parameter indicating the symbol table
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09 Meter Instructions of BIDP-205
1. Brief introduction
.Shape size ：70mm*60mm ；
2.Range of temperature: ) FCH-20xx ：0～400.0℃ ； 2) FCD-3 xx ：0～00.0℃ ；
Range of time: 0 ～9999 Minute(Hour);
3.Temperature display value of basic error: < 0.5%;
4.Working environment ：
Main board Power ：220V± 0% AC ；
Environmental temperature ：0～50℃ ；
Relative Humidity ：<85%RH ；
2.Panel nstructions
3. ndicator definition
) “OUT” indicator: If the heater output turns on, this indicator is bright, else this indicator is
not bright.
2) “AT”When the controller enters the auto-tuning of PID, this indicator is flashing.
3) “ALM” indicator: When the over-temperature alarm occurs, this indicator is bright.
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4. Operation and using
1) Temperature and time settings:
Press the “Set” button, the controller runs into the temperature setting state. Re-press the
“Set” button, the controller runs into the time setting state. In setting state, you can use the
“◄” , ”▼” and ”▲” buttons to get the required settings. Press the “set” button again, it returns
from the setting state and the settings are saved automatically.
If the time is set as “0”, the controller will run continuously, the display window of “SV” will
display the set point temperature. If the time set value is not equal “0”, timers start time when
the measuring temperature reaches the set point temperature, the display window of “SV” will
display the runtime.
2) When temperature alarm, the buzzer will sound," ALM" lights. If a change in temperature
setting and over-temperature alarm," ALM" lights up, but no songs buzzer.
3) When the buzzer sounds, it can be muted by pressing any button.
4) “◄” button: In the setting state, it can shift the set value by pressing the button.
5) “▼” button: In the setting state, it can reduce the set value by pressing the button. If press
and hold the button, the set value will reduce continuously.
6) ”▲” button: In the setting status, it can increase the set value by pressing the button. If
press and hold the button, the set value will increase continuously.
7) In setting state, the controller will return to run status if without any key press in one
minute.
8) If the display window shows “----“, it indicates the fault of temperature.
5. AT function
When the temperature control effect is not ideal for system tuning. Self tuning process
temperature can have bigger overshoot, the users in a system setting before please consider
this factor.
In not running state, the controller will enter the auto-tuning of PID by pressing the “◄”
button for 6s,”RUN/AT” indicator flashes, it will be not bright when the auto-tuning of PID is
completed.In the state, compressor into normally open mode,when the auto-tuning of PID
after the end of a group of PID parameter, parameter automatic save and return to the normal
mode of operation. When running the auto-tuning of PID, it can be stopped by pressing the
“◄” button for 6s again.
In the auto-tuning of PID state,if temperature alarm, no songs buzzer and" ALM" don’t
light ,but heating alarm relay automatic disconnect.And" set" keys to effective. In the system
self tuning process regardless of whether there is a constant temperature time setting,
controller display window lower always display the temperature setting value.
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6. nternal parameters settings
Press the “Set” button for 3 seconds, controller will display the password prompt “Lc”. Adjust
the password to the required value, then press the “Set” button again, it will run into the
internal parameter setting state. if press the “Set” button for another 3 seconds, it will return
to the running state.
Parameter list-1:
Parameter
indicator Name nstruction of the Parameter’s function
(Setting range)factory set
value
Lc- Password when Lc=3 ,then we can see
and modify parameters 0
AL- Alarming
setting
When temperature is beyond
“SP+AL”, the Alarm indicator
turns on. The buzzer sounds
and the heater output turn
off.
(0 ～00 )℃
5
T- Control
cycle
The heat control cycle of
temperature ( ～60S) Note
P- Proportio
nal band
Adjustment of proportional
parameter. ( .0 ～rH) 30
- Integratio
n time
Adjustment of integration
parameter. ( ～000S) 400
d- Differenti
al time
Adjustment of differential
parameter. (0 ～000S) 200
Pb-
Zero
point
adjust
When the zero error
comparatively larger, to
update this value should be
needed.
Pb=measure value –actual
value
(-50 ～50 )℃
0
PK-Full point
adjust
When the full point error
also comparatively larger, to
update this value should be
needed.
PK= 000× (measure value –
actual value ）/ actual value.
(-999 ～999) 0
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Note ：If the selection of relay output, heating control cycle should be selected in 20
seconds, the other models for 5 seconds.
Parameter list-2:
Parameter
indicator Name nstruction of the Parameter’s function
(Setting range)
factory set value
Lc- Password when Lc=9,then we can see
and modify parameters 0
Co-
Turn off
the heat
output
deviation
when“PV≥SP+Co” ，Turn off
the heating output 。(0.0 ～50.0 ) 5.0℃
En-
End of
operation
temperat
ure
En = 0 end of run off output;
En = end run to constant
temperature;
(0 ～) 0
oP- Door
control
0：Disable the function of
door control ；
：Enable the function of
door control.
(0 ～)
rH-
Range of
temp
setting
The value of temperature
setting.
(0 ～400.0 )℃
300.0
English name and parameter indicating the symbol table
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