Black Horse Model NOORDUYN NORSEMAN Owner's manual

- Wingspan: 1840 mm (72.44 in).
- Length: 1180 mm (46.46in).
- Weight: 3.2kg ( 7.04lbs).
- Wing area: 46.2dm2.
- Wing loading: 69.26g/dm2.
- Wing type: Naca Airfoil.
- Gear type: Aluminium Hi-grade
for main gear (included).
- Servo mount: 42mm x 21mm.
SPECIFICATION
Parts listing required (not included):
- Radio: 05 channels.
- Servo: 07 servos.
- Engine: 55 - 2 stroke.
- Motor: Brushless outrunner 1000-1800W, 800KV.
- Propeller: Suit with your engine.
Recommended Motor
and Battery set up (not included):
- Motor: RIMFIRE.55 .
- Receiver battery: 6V/ 1200-2000mAh NiMH.
- Lipo cell: 6 cells 4,000-5,000mAh.
- ESC: 60A.
Made in Vietnam.
95% ALMOST READY TO FLY
NOORDUYN NORSEMAN
Item code: BH157.
Instruction Manual Book
ALL BALSA - PLY WOOD CONSTRUCTION.
COVERED WITH ORACOVER.

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NOORDUYN NORSEMAN Item code: BH157. Instruction Manual
Some more parts.
HARDWARE PACK
COWLING.
Landing gear.....
This instruction manual is designed to help you build a great ying aeroplane. Please read this manual thoroughly
before starting assembly of your NOORDUYN NORSEMAN. Use the parts listing below to identify all parts.
Please trial t all the parts. Make sure you have the
correct parts and that they t and are aligned prop-
erly before gluing! This will assure proper assembly.
NOORDUYN NORSEMAN ARF is hand made from
natural materials, every plane is unique and minor ad-
justments may have to be made. However, you should
nd the t superior and assembly simple.
The painted and plastic parts used in this kit are fuel
proof. However, they are not tolerant of many harsh
chemicals including the following: paint thinner, C/A
glue accelerator, C/A glue debonder and acetone. Do
not let these chemicals come in contact with the colors
on the covering and the plastic parts.
FUSELAGE ASSEMBLY
(1) Fuselage.
WING ASSEMBLY
(1) Right wing half with pre-installed aileron.
(1) Left wing half with pre-installed aileron.
TAIL SECTION ASSEMBLY
(1) Vertical stabilizer with pre-installed rudder.
(1) Horizontal stabilizer with pre-installed
elevator halves.
To avoid scratching your new airplane, do not
unwrap the pieces until they are needed for
assembly. Cover your workbench with an old towel or
brown paper, both to protect the aircraft and to protect
the table. Keep a couple of jars or bowls handy to hold
the small parts after you open the bag.
SUGGESTION
NOTE
Please be aware that this aeroplane is not a toy and if assembled or used incorrectly it is capable of causing
injury to people or property. WHEN YOU FLY THIS AEROPLANE YOU ASSUME ALL RISK & RESPONSIBILITY.
If you are inexperienced with basic R/C ight we strongly recommend you contact your R/C supplier and join your
local R/C Model Flying Club. R/C Model Flying Clubs offer a variety of training procedures designed to help the new
pilot on his way to successful R/C ight. They will also be able to advise on any insurance and safety regulations
that may apply.
WARNING
Thick cyanoacrylate glue.
30 minute epoxy.
5 minute epoxy.
Hand or electric drill.
Assorted drill bits.
Modelling knife.
Straight edge ruler.
2mm ball driver.
Phillips head screwdriver.
220 grit sandpaper.
90° square or builder’s triangle.
Wire cutters.
Masking tape & T-pins.
Thread-lock.
Paper towels.
TOOLS & SUPPLIES NEEDED
PARTS LISTING

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NOORDUYN NORSEMAN Item code: BH157. Instruction Manual
B1 C
B2
E
K
D
F
ML
A
N
N: Decal sheet.
K: Cowling.
necessary. If the air or the iron is too hot, the lm may
melt and holes may be formed.
This model is highly pre-fabricated and can be built in
a very short time. However, the work which you have to
carry out is important and must be done carefully. The
model will only be strong and y well if you complete
your tasks competently - so please work slowly and
accurately.
When self-tapping screws have to be screwed into
wood, apply a little white glue to prevent them
shaking loose: just squirt white glue into the hole
and t the screw.
Caution:
This model is not a toy!
If you are a beginner to this type of powered model,
please ask an experienced model yer for help and
support. If you attempt to operate the model without
knowing what you are doing you could easily injure
yourself or somebody else. Please keep your safety
and well-being in mind at all times.
Important: Before you start construction
Even if you have built a large number of RC models
please read right through these instructions and check
all the kit components against the parts list. We have
taken great trouble to keep construction as simple as
possible, without making any compromises in the area
of safety.
Note regarding the lm covering
Minor creases or bubbles may develop in the lm
covering due to major uctuations in weather conditions
(temperature, humidity etc.); in rare cases you may
even nd a slight warp in a component. These minor
faults are in the nature of lm-covered built-up wooden
structures, and can easily be corrected using a heat
gun, as commonly used for modelling.
Creases: Blow warm air over the area and rub
down with a soft cloth.
Wing wrap: Hold the panel twisted gently in
the opposite direction to the wrap,and
apply warm air to remove the creases
from the covering.
Caution! do not heat the lm more than is absolutely
REPLACEMENT LARGE PARTS
+ This is not a toy.
+ Be sure that no other yers are using your radio
frequency.
+ Do not smoke near fuel.
+ Store fuel in a cool, dry place, away from children
and pets.
+ Wear safety glasses.
+The glow plug clip must be securely attached to the
glow plug.
+ Do not ip the propeller with your ngers.
+ Keep loose clothing and wires away from the
propeller.
+ Do not start the engine if people are near. Do not
stand in line with the side of the propeller.
+ Make engine adjustments from behind the propeller
only. Do not reach around the spinning propeller.
SAFETY PRECAUTION
A: Fuselage.
B: Wing panel (B1, B2).
C: Horizontal stabilizer.
D: Rudder.
E: Aluminium wing dihedral brace.
F: Cockpit fuselage.
L: Canopy
M: Pilot

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NOORDUYN NORSEMAN Item code: BH157. Instruction Manual
REPLACEMENT SMALL PARTS
1. INSTALLING THE AILERONS
I. AILERON Assemble then apply drops of thin
C/A to center of hinge,on both sides.
Temporary pin to
keep hinge centered.
Test t the ailerons to the wing with the hinges. If the
hinges don’t remain centered, stick a pin through the
middle of the hinge to hold it in position.
See pictures below:
2. INSTALLING THE AILERON SERVOS
 1) Install the rubber grommets and brass
eyelets on to the aileron servos.
 2) Using a modeling knife, remove the
covering from over the pre-cut servo arm exit hole on
the aileron servo tray / hatch. This hole will allow the
servo arm to pass through when installing the aileron
pushrods.
Servo tray
Remove the covering
Aileron
Flap
Bottom side.
2x10mm
1. Plastic fairing
for landing gear (1a, 1b).
2. Wheels.
3. Tail gear set.
4. Plywood of wing struts.
5. Fuel Tank.
5a. Clunk.
5b. Stopper (three line).
6. Plastic - engine mount.
7. Wood - motor mount.
3x12mm
5
5a
5b
73x15mm
4x60mm
4x25mm
3x25mm
6
3x15mm
3x8mm
3
3x12mm
4
4x15mm
5x35mm
2
1a
1b
1a
1b

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NOORDUYN NORSEMAN Item code: BH157. Instruction Manual
 3) Place the servo into the servo tray. Center
the servo within the tray and drill 1.5mm pilot holes
through the block of wood for each of the four mount-
ing screws provided with the servo.
Drill a hole
1.5mm
2x10mm
Secure
 5) Repeat the procedure to install the aileron servos
in the opposite wing half.
3. INSTALLING THE AILERON CONTROL HORN
 1) Remove the covering from the slot on the bot-
tom of the aileron.
 2) Insert the control horn into the slot and secure
it by A+B Epoxy glue.
4) Using the thread as a guide and using
masking tape, tape the servo lead to the end of the
thread: carefully pull the thread out. When you have
pulled the servo lead out, remove the masking tape and
the servo lead from the thread.
Drill a hole
1.5mm
Secure
Electric wire
Electric wire
1. A+B Epoxy glue
2. Push in
Aileron
control horn
4. INSTALLING THE AILERON LINKAGES
Installing the aileron linkages as pictures below.
100mm
Snap keeper.
M2 lock nut
Using pliers, carefully make a 90 degree bend down at
the mark made. Cut off the excess wire, leaving about
6mm beyond the blend.
 3) Repeat the procedure to install the control horn
on the opposite aileron.

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NOORDUYN NORSEMAN Item code: BH157. Instruction Manual
II. INSTALLING THE FLAP
Flap install as same as the way of aileron. Repeat
step #1 - #4 on the part I (page 4,5) to install the ap.
Repeat the procedure to install the second aileron
linkages in the opposite wing half.
After both linkages are completed. connect both of
the aileron servo loads using a Y-harness you have
purchased.
Insert the 90 degree bend down through the hole in the
control horn. Install one nylon snap keeper over the
wire to secure it to the control horn. Install the control
horn retaining screw and remove the masking tape
from the aileron.
Flaslink
Pushrod wire Control horn
Bend and cut.
Silicone Tube III. INSTALLING THE ENGINE MOUNT
OPTION 1: ELECTRIC MOTOR
There are two options:
1. Electric motor
2. Engine mount.
4x60mm
3x15mm

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NOORDUYN NORSEMAN Item code: BH157. Instruction Manual
See pictures below:
OPTION 2: ENGINE MOUNT
IV. INSTALLING THE ENGINE
Locate the long piece of wire used for the throttle
pushrod. One end of the wire has been pre-bend in to a
“Z” bend at the factory. This “Z” bend should be inserted
into the throttle arm of the engine when the engine is
tted onto the engine mount. Fit the engine to the engine
mount using the screws provided.
4x25mm
3x25mm
115mm
INSTALLING THE STOPPER ASSEMBLY
1) The stopper has been pre-assembled at the
factory.
V. FUEL TANK
To carburetor
fuel inlet
Atter conrming the direction
(see front view of fuel tank). Insert and tighten the screw.
Be sure to equip
air vent pipe.
Tubing for
re-fuelling
Not included.
Tygon tubing (Gas). And
silicone tubing (Methanol).
5mm
2) Using a modeling knife, cut one length of silicon
fuel line (the length of silicon fuel line is calculated by
how the weighted clunk should rest about 8mm away
from the rear of the tank and move freely inside the
tank). Connect one end of the line to the weighted
clunk and the other end to the nylon pick up tube in
the stopper.
3) Carefully bend the second nylon tube up at a 45
degree angle (using a cigarette lighter). This tube will
be the vent tube to the mufer.
4) Carefully bend the third nylon tube down at a 45
degree angle (using a cigarette lighter). This tube will
be vent tube to the fueling valve.
When the stopper assembly is installed in the tank, the
top of the vent tube should rest just below the top sur-
face of the tank. It should not touch the top of the tank.
5) Test t the stopper assembly into the tank. It may
be necessary to remove some of the ashing around
the tank opening using a modeling knife. If ashing
is present, make sure none of it falls into the tank.
6) When satised with the alignment of the stopper
assembly tighten the 3mm x 20mm machine screw until
the rubber stopper expands and seals the tank opening.
Do not over tighten the assembly as this could cause
the tank to split.
7) Using a modeling knife, cut 3 lengths of fuel line
150mm long. Connect 2 lines to the 2 vent tubes and 1
line to the fuel pickup tube in the stopper.
8) Feed three lines through the fuel tank compart-
ment and through the pre-drilled hole in the rewall. Pull
the lines out from behind the engine, while guiding the
fuel tank into place. Push the fuel tank as far forward as
possible, the front of the tank should just about touch
the back of the rewall.

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NOORDUYN NORSEMAN Item code: BH157. Instruction Manual
Pushrod wire
Throttle pushrod
Throttle servo
Secure
Connector
Servo arm
Cut
VI. SERVOS INSTALLATION
INSTALLING THE FUSELAGE SERVOS
1) Install the rubber grommets and brass collets
into the elevator, rudder and throttle servos. Test t
the servos into the servo tray. Trim the tray if neces-
sary to t your servos.
2) Mount the servo to the tray using the mounting
screws provided with your radio system.
Tie wrap
Fuel tank
Install one adjustable metal connector through the third
hole out from the center of one servo arm, enlarge the
hole in the servo arm using a 2mm drill bit to accommo-
date the servo connector. Remove the excess material
from the arm.
After installing the adjustable metal connector apply
a small drop of thin C/A to the bottom nut. This will
prevent the connector from loosening during ight.
INSTALLING THE THROTTLE PUSHROD
Elevator servo
Rudder servo
Throttle servo
Blow through one of the lines to ensure the fuel lines
have not become kinked inside the fuel tank compart-
ment. Air should ow through easily.
9) To secure the fuel tank in place, apply a bead of
silicon sealer to the forward area of the tank, where it
exits the fuselage behind the engine mounting box and
to the rear of the tank at the forward bulkhead.
Do not secure the tank into place permanently until after
balancing the airplane. You may need to remove the
tank to mount the battery in the fuel tank compartment.
1) Slide the berglass cowl over the engine and
line up the back edge of the cowl with the marks you
made on the fuselage.
2) While keeping the back edge of the cowl ush
with the marks, align the front of the cowl with the
crankshaft of the engine. The front of the cowl should
be positioned so the crankshaft is in nearly the middle
of the cowl opening. Hold the cowl rmly in place using
pieces of masking tape.
Cowl area cutout
for engine head.
VII. COWLING

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NOORDUYN NORSEMAN Item code: BH157. Instruction Manual
XIII. INSTALLING HORIZONTAL
STABILIZER
1) Elevator install as same as the way of aileron.
Please see pictures below.
2) Using a modeling knife, carefully remove the lm
covering from the tail slots at the rear of the fuselage.
Make sure that you do not remove any wood from the
slots as this will affect the alignment of the tail.
3) Draw a center line onto the horizontal stabilizer.
Then put the horizontal into the fuselage.
B B
A A
Drill a hole
2.5mm
3x12mm
Secure
Center line
Trim the covering
from the tail slots.
Push in
4) Check the t of the horizontal stabilizer in its
slot. Make sure the horizontal stabilizer is square and
centered to the fuselage by taking measurements, but
don’t glue anything yet.
Check to mark sure the wing and stabilizer are
paralell. If they are not, lightly sand the opening
in the fuselage for the stabilizer until the stabilizer
is paralell to the wing, but don’t glue anything yet.
A A
A = A
3) Slide the cowl back over the engine and secure
it in place using four wood screws. See picture below.
4) Install the mufer and mufer extension onto
the engine and make the cutout in the cowl for mufer
clearance. Connect the fuel and pressure lines to the
carburetor, mufer and fuel ller valve.
5) Drill four 2.5mm pilot holes through both the cowl
and the side edges of the rewall. Using a 3mm drill bit,
enlarge the four holes in the cowling.

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NOORDUYN NORSEMAN Item code: BH157. Instruction Manual
5) With the horizontal stabilizer correctly aligned,
mark the shape of the fuselage on the top and the
bottom of the tail plane using a water soluble / non
permanent felt-tip pen.
6) Remove the stabilizer. Using a modeling knife
and ruler CAREFULLY cut 1mm inside the marked
lines. Remove the covering from the top and the
bottom of the tail plane.
Make sure you only cut with enough pressure to only
cut through the lm and not the wood. Cutting into
the balsa structure may weaken it. This could lead to
possible failure during ight.
ELEVATOR CONTROL HORN
INSTALLATION
Bottom side.
control horn
1. A+B Epoxy glue
2. Push in
Elevator control horn install as same as the way of
aileron control horn. Please see pictures below.
When you are sure that everything is aligned
correctly, mix up a generous amount of 30 minute
epoxy. Apply a thin layer to the top and bottom of the
stabilizer mounting area and to the stabilizer mounting
platform sides in the fuselage. Slide the stabilizer in
place and re-align. Double check all of your measure-
ments one more time before the epoxy cures. Remove
any excess epoxy using a paper towel and rubbing
alcohol and hold the stabilizer in place with T-pins or
masking tape.
Mark line
A/B Epoxy glue
Top side and
bottom side.
Remove
the covering.
Elevator control horn
Drill a hole
1.5 mm
After the epoxy has fully cured, remove the masking
tape or T-pins used to hold the stabilizer in place and
carefully inspect the glue joints. Use more epoxy to ll
in any gaps that may exits that were not lled previ-
ously and clean up the excess using a paper towel and
rubbing alcohol.
Top side
C/A glue.