BMW E39 User manual

Retrofit / Installation kit No. 65 90 0 027 973 (others see cover sheet)
Installation Instructions No. 01 29 0 140 447 Issue date: 06.2001
BMW Traffic Pro installation kit
BMW 5 Series Saloon (E 39) with a production date after 09/00
BMW 5 Series touring (E 39/2) with a production date after 09/00
These installation instructions are not valid for cars with SA358 (climate comfort windscreen).
These installation instructions are onlyvalid for :
• cars without an on-board monitor, without SA663 (BMW Professional radio) with a
production date after 09/00
• cars without an on-board monitor, with SA663 (BMW Professional radio) with a production
date after 02/01
Technical and electrical knowledge required
The installation time is approx. 1.5 hours but this may vary depending on the condition of the
car and the equipment in it.
Retrofit/Installation kit No. 65 90 0 027 973
65 90 0 139 839
BMW Parts and Accessories
Installation Instructions
ON
ON
TP
TP
CD
CD
Rad
ad
Nav
BMW
Inf
nf
oOK
OK
ON TP CD Rad Nav
BMW
Info OK
039 0004 B

EN/2
Retrofit / Installation kit No. 65 90 0 027 973 (others see cover sheet)
Installation Instructions No. 01 29 0 140 447 Issue date: 06.2001
Contents
Section Page
1. Important information for the installation of the navigation radio . . . . . . . . . . . . . . . 3
2. Preparations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
3. Parts list . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
4. Adapter cable connection diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
5. Adapter cable connection overview (LHD cars only) . . . . . . . . . . . . . . . . . . . . . . . . 7
6. Adapter cable connection overview (RHD cars only) . . . . . . . . . . . . . . . . . . . . . . . . 8
7. Navigation radio connection diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
8. To install the GPS aerial (LHD cars only) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
9. To install the GPS aerial (RHD cars only) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
10. To install the adapter cable and connect the navigation radio . . . . . . . . . . . . . . . . 12
11. To connect the tacho A signal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
12. Coding . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
13. Concluding work . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
14. Language selection and commissioning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
15. Operating instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
16. Adapter wiring harness circuit diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

EN/3
Retrofit / Installation kit No. 65 90 0 027 973 (others see cover sheet)
Installation Instructions No. 01 29 0 140 447 Issue date: 06.2001
1. Important information for the installation of the navigation radio
Only for use in the BMW dealer organisation.
The navigation radio may only be installed by a specialist workshop that has the required special
tools and manuals.
Ensure that the cables/lines are not kinked or damaged as you install them in the car.
Additional cables/lines that you install must be secured with cable ties.
All the figures show LHD cars, proceed in exactly the same way on RHD cars.
Item numbers refer only to the overview drawings and to the texts next to the appropriate figure.
The operating manual supplied with the kit is to be given to the vehicle keeper.

Subject to technical modifications
Required tools and equipment
MoDIC III or DIS Combination pliers
Set of straight slot screwdrivers Angle cutter
Cable lamp Cable lamp

EN/4
Retrofit / Installation kit No. 65 90 0 027 973 (others see cover sheet)
Installation Instructions No. 01 29 0 140 447 Issue date: 06.2001
2. Preparations
0
TIS instruction No.
Conduct a brief test
---
Disconnect the battery 12 00 ...
Remove the instrument cluster 62 21 000
Remove the radio 65 11 030
Remove the glove compartment 51 16 360
Remove the front right door sill trim 51 47 000
Remove the A pillar trim at the bottom right
---
Remove the centre air jet
---

EN/5
Retrofit / Installation kit No. 65 90 0 027 973 (others see cover sheet)
Installation Instructions No. 01 29 0 140 447 Issue date: 06.2001
3. Parts list
0
Legend
0
A Adapter cable
B Aerial adapter
1 Navigation radio
2 Radio retaining pin
3 Double insulation-piercing connector (2x)
4 Cable tie (8x)
5 GPS aerial
6 GPS aerial holder
7 Hexagonal screws (2x)
8 Rattle guard (2x)
9 Radio installation trim
10 Installation clip (2x)
11 Shrink hose
12 Owner’s manual
ON
ON
TP
TP
CD
CD
Rad
ad
Nav
BMW
Inf
nf
oOK
OK
ON TP CD Rad Nav
BMW
Info OK
cBedienungsanleitung d
1
58
24
76
10
911 12
3
A B
039 0005 B

EN/6
Retrofit / Installation kit No. 65 90 0 027 973 (others see cover sheet)
Installation Instructions No. 01 29 0 140 447 Issue date: 06.2001
4. Adapter cable connection diagram
0
0
Coaxial plug casing
0
Item Description Signal Cable colour /
Cross-section Connection location in the car Abbreviation /
Slot
A Adapter cable --- --- --- ---
A1 Black 16-pin plug casing --- --- To black 16-pin plug casing in the
centre console
X18126
A2 Black 16-pin socket casing --- --- To the navigation radio in the centre
console ---
A3 Red 20-pin socket casing --- --- To the navigation radio in the centre
console ---
A4 Open cable end Reversing
light
terminal
BL/GE To the standard wiring harness, right A
pillar on the light module, using
double insulation-piercing connector
(check whether the signal exists)
---
A5 Blade terminal contact Tacho A
signal
SW/WS To the white 18-pin socket casing on
the instrument cluster
X10113 PIN3
A6 Blade terminal contact Tacho A
signal
WS To the white 26-pin socket casing on
the instrument cluster
X11175 PIN14
Item Description Signal Cable colour /
Cross-section Connection location in the car Abbreviation /
Slot
B Aerial adapter --- --- --- ---
B1 Coaxial plug casing --- --- To the navigation radio in the centre
console ---
B2 Fakra coaxial plug casing --- --- To coaxial Fakra aerial plug in the
centre console ---
A
A1
A2
A3
A5
A4
039 0006 B
A6
B
B2B1
039 0007 B

EN/7
Retrofit / Installation kit No. 65 90 0 027 973 (others see cover sheet)
Installation Instructions No. 01 29 0 140 447 Issue date: 06.2001
5. Adapter cable connection overview (LHD cars only)
0)
Lay the adapter cable A, as shown in the figure, and secure it with cable ties .
Branch A1 to the black 16-pin plug casing X18126 in the centre console
Branch A2 to the navigation radio in the centre console
Branch A3 to the navigation radio in the centre console
Branch A4 to the standard wiring harness on the A pillar at the front right using a double
insulation-piercing connector
Branch A5 to the white 18-pin socket casing X10113 PIN3 on the instrument cluster
Branch A6 to the white 26-pin socket casing X11175 PIN14 on the instrument cluster
Tie back any excess lengths.
A4
A1
A5
A6
A2
A3
039 0025 B

EN/8
Retrofit / Installation kit No. 65 90 0 027 973 (others see cover sheet)
Installation Instructions No. 01 29 0 140 447 Issue date: 06.2001
6. Adapter cable connection overview (RHD cars only)
0)
Lay the adapter cable A, as shown in the figure, and secure it with cable ties .
Branch A1 to the black 16-pin plug casing X18126 in the centre console
Branch A2 to the navigation radio in the centre console
Branch A3 to the navigation radio in the centre console
Branch A4 to the standard wiring harness on the A pillar at the front right using a double
insulation-piercing connector
Branch A5 to the white 18-pin socket casing X10113 PIN3 on the instrument cluster
Branch A6 to the white 26-pin socket casing X11175 PIN14 on the instrument cluster
Tie back any excess lengths.
A4
A1
A5
A2
A3
A6
039 0041 B

EN/9
Retrofit / Installation kit No. 65 90 0 027 973 (others see cover sheet)
Installation Instructions No. 01 29 0 140 447 Issue date: 06.2001
7. Navigation radio connection diagram
0
Legend
0
Chamber A Chamber C2
1 Speed signal (TAA) 7-12 Specific connection for CD
changer
2 Signal from reversing light
3 Telephone mute Chamber C3
4 Continuous positive (terminal 30) 13 Low frequency telephone input
5 Control output for automatic aerial/amplifier 14 Earth telephone input
6 Light (terminal 58G) 15-17 Specific connection for CD
changer
7 Switched positive (terminal 15) 18 CD low frequency earth (AUX)
8 Earth (terminal 31) 19 CD low frequency left (AUX)
20 CD low frequency right (AUX)
Chamber B
1 Speaker rear right+ Jack D
2 Speaker rear right- Radio aerial jack
3 Speaker front right+
4 Speaker front right- Jack E
5 Speaker front left+ GPS aerial jack
6 Speaker front left-
7 Speaker rear left+
8 Speaker rear left-
Chamber C1
1 LineOut rear left
2 LineOut rear right
3 Low frequency earth
4 LineOut front left
5 LineOut front right
6 Subwoofer LineOut
1 4 7 10 13 16 19
3 6 9 12 15 18
2 5 8 11 14 17 20
1 3 5 7
2 4 6 8
1 3 5 7
2 4 6 8
10
10
B
A
E
C3
C2
C1
D
039 0021 B

EN/10
Retrofit / Installation kit No. 65 90 0 027 973 (others see cover sheet)
Installation Instructions No. 01 29 0 140 447 Issue date: 06.2001
8. To install the GPS aerial (LHD cars only)
0
0
0
0
0
Remove the plate (30) from the GPS aerial (5).
0
Place the GPS aerial (5) on the holder (6) (the aerial
will be held in place by integrated magnets).
0
The figure shows the installation site of the
GPS aerial under the instrument panel.

The mounting points for the GPS aerial
holder (6) are marked in the instrument panel
(30). During the installation process ensure
that you do not miss the mounting points
since otherwise you will damage the
instrument panel (30).

Secure the GPS aerial holder (6) with the fitted
GPS aerial (5) to the instrument panel (30) using
two hexagonal screws (7).
Lay the GPS aerial cable to the installation site of
the radio and secure it with cable ties (4).
5
30
039 0008 B
6
5
039 0042 B
30
30
5
6
7
4
039 0010 B

EN/11
Retrofit / Installation kit No. 65 90 0 027 973 (others see cover sheet)
Installation Instructions No. 01 29 0 140 447 Issue date: 06.2001
9. To install the GPS aerial (RHD cars only)
0
0
0
0
Remove the plate (30) from the GPS aerial (5).
0Place the GPS aerial (5) on the holder (6) (the aerial
will be held in place by integrated magnets).
0
The figure shows the installation site of the
GPS aerial under the instrument panel.
The mounting points for the GPS aerial
holder (6) are marked in the instrument panel
(30). During the installation process ensure
that you do not miss the mounting points
since otherwise you will damage the
instrument panel (30).
Secure the GPS aerial holder (6) with the fitted
GPS aerial (5) to the instrument panel (30) using
two hexagonal screws (7).
Lay the GPS aerial cable to the installation site of
the radio and secure it with cable ties (4).
5
30
039 0008 B
6
5
039 0009 B
30
4
30
5
6
7
039 0039 B

EN/12
Retrofit / Installation kit No. 65 90 0 027 973 (others see cover sheet)
Installation Instructions No. 01 29 0 140 447 Issue date: 06.2001
10. To install the adapter cable and connect the navigation radio
0
0
0
0
0
The figure shows the radio module holder
(30).
Remove the flap (31) on the radio module holder
(30) to allow the radio trim (9) to be installed.
Remove the pins (32) for this purpose.
0Insert the radio trim (9).
The radio trim (9) is held in place later by the
fastening for the navigation radio.
0
LHD cars only.
Connect branch A1 to the new generation radio
connection plug (40).
Lay branch A4, open cable end, blue/yellow cable,
along the standard wiring harness to the bottom
right A pillar and secure it with cable ties.
Lay branches A5+A6 along the standard wiring
harness to the installation site of the instrument
cluster and secure them with cable ties.
0
RHD cars only.
Connect branch A1 to the new generation radio
connection plug (40).
Lay branch A4, open cable end, blue/yellow cable,
along the standard wiring harness to the bottom
right A pillar and secure it with cable ties.
Lay branches A5+A6 along the standard wiring
harness to the installation site of the instrument
cluster and secure them with cable ties.
039 0011 B
30
32
31
039 0012 B
9
039 0013 B
A1
40
A4
A5+A6
039 0040 B
A1
40
A4
A5+A6

EN/13
Retrofit / Installation kit No. 65 90 0 027 973 (others see cover sheet)
Installation Instructions No. 01 29 0 140 447 Issue date: 06.2001
10. To install the adapter cable and connect the navigation radio
0
0
0
0
0Affix a rattle guard (8) to the second rattle guard (8)
and then affix them to the wiring harness so that
the plug connector A1 + new generation (30) is
wrapped in them.
0
Lay the wrapped plug connector A1 and new
generation (30) on the left behind the
instrument panel so as to enable you to
install the navigation radio.
Connect branch B2, coaxial Fakra plug casing on
the adapter Bto the existing aerial cable (30).
0Screw the radio retaining pin (2) on to the stud bolt
(30) on the navigation radio (1).
0Connect branch A2, black 16-pin socket casing,
to the navigation radio (1).
Connect branch A3, red 20-pin socket casing, to
the navigation radio (1).
Connect branch B1 to the radio aerial input.
Connect the coaxial plug (31) on the GPS aerial
cable (32) to the navigation radio (1).
039 0014 B
8
8
A1+30
B
B2
039 0015 B
A1+30
10
10
1
2
30
039 0016 B
039 0017 B
1
31
A2
A3
B1
32

EN/14
Retrofit / Installation kit No. 65 90 0 027 973 (others see cover sheet)
Installation Instructions No. 01 29 0 140 447 Issue date: 06.2001
10. To install the adapter cable and connect the navigation radio
0
0
0
0
0Carefully slide the connected navigation radio (1)
into the radio shaft (30) and secure it with the
existing slides.
Refer to the information for securing the
navigation radio in the operating instructions
in the section headed Installation/Removal
instructions.
As you slide in the navigation radio, ensure
that you do not jam or damage any of the
cables.
0
The figure shows the bottom right A pillar (the
light module has been unscrewed).
Connect branch A4, open cable end, blue/yellow
cable, to the reversing light cable (30), white/
yellow cable (PIN 10) using a double insulation-
piercing connector and secure it with cable ties (4).
Since there are several white/yellow cables, check
the reversing light signal.
0
0
039 0018 B
1
30
039 0019 B
3
4
A4
30

EN/15
Retrofit / Installation kit No. 65 90 0 027 973 (others see cover sheet)
Installation Instructions No. 01 29 0 140 447 Issue date: 06.2001
11. To connect the tacho A signal
0
0
0
0
0Cars with high instrument cluster (SA 555) only
The figure shows installation location of the
instrument cluster.
Open and release the white 18-pin instrument
cluster connection plug X10113.
Connect branch A5, 1-pin socket contact, black/
white cable on the tacho A signal cable, to the free
slot PIN3 on the connection plug X10113.
Insulate and tie back branch A6, 1-pin socket
contact, white cable, with a shrink hose (11).Then
lock and close connection plug X10113 again.
If PIN3 is occupied, cut off branches A5+A6
and connect the tacho A signal cable, black/
white cable, to the black/white signal cable
using a insulation-piercing connector (3).
0Cars with low instrument cluster only
The figure shows installation location of the
instrument cluster.
Open and release the white 26-pin instrument
cluster connection plug X11176.
Connect branch A6, 1-pin socket contact, white
cable on the tacho A signal cable, to the free slot
PIN14 on the connection plug X11176.
Insulate and tie back branch A5, 1-pin socket
contact, black/white cable, with a shrink hose (11).
Then lock and close connection plug X11176
again.
If PIN14 is occupied, cut off branches A5+A6
and connect the tacho A signal cable, black/
white cable, to the black/white signal cable
using a insulation-piercing connector (3).
11
3
X10113
A6
A5
039 0023 B
11
X11176
A6
A5
3
039 0024 B

EN/16
Retrofit / Installation kit No. 65 90 0 027 973 (others see cover sheet)
Installation Instructions No. 01 29 0 140 447 Issue date: 06.2001
12. Coding
0
This system is not diagnostics-capable and must not be coded.
13. Concluding work
Connect battery
Complete the commissioning process
Reassemble the car by following the instructions for its dismantling in reverse order
Print out error memory
14. Language selection and commissioning
See enclosed BMW Traffic Pro operating instructions
15. Owner’s manual
See enclosed BMW Traffic Pro operating instructions

EN/17
Retrofit / Installation kit No. 65 90 0 027 973 (others see cover sheet)
Installation Instructions No. 01 29 0 140 447 Issue date: 06.2001
16. Adapter wiring harness circuit diagram
A3*
A1*
A2* A2*
A4
A5A6
21345678
RS TAA MUTE ANT 58g30 31R
MUTE ANT 58g30 R
BR 2,5
VIWS 1,5
GRRT 0,5
WS 0.5
RTGN 2,5
SWWS 0.35
BLGE 0.5
13
WSBR 0,35
1510 1614
12345678
HR+ HR- VR+ HL+ HL-VR- VL+ VL-
VR+ VL+ VL-VR- HL-HL+
GEGR 0,75
GEVI 0,75
GEBR 0,75
GERT 0,75
BLBR 0,75
BLGR 0,75
BLVI 0,75
3
BLRT 0,75
62 847
IBUS
9
31
12
HR+
1
HR-
5
12 18 19 20 13 14
IBUS CD_NFR- CD_NFL+ CD_NFR+
CD_NFR- CD_NFL+ CD_NFR+
TEL_NF+ TEL_NF- TEL_NF+ TEL_NF-
GE 0,35
SW 0,35
WSRT 0,5
WSBL 0.5
WSBR 0,5
8
WSGRGE
0,35
269 12
SWWS 0.35
WS 0.35
039 0020 B

EN/18
Retrofit / Installation kit No. 65 90 0 027 973 (others see cover sheet)
Installation Instructions No. 01 29 0 140 447 Issue date: 06.2001
16. Adapter wiring harness circuit diagram
Legend
Cable colours
A1* New generation adapter plug
A2* Black 16-pin socket casing (chamber A+B)
A3* Red 20-pin socket casing
A4* Open cable end
A5* Blade terminal contact (X10113 PIN 3)
A6* Blade terminal contact (X11175 PIN 14)
The components marked with an asterisk (*) are only valid for this circuit diagram. All the other
components and X designations correspond to BMW after-sales circuit diagrams
RT = red
SW = black
GN = green
BR = brown
GE = yellow
WS = white
VI = violet
GR = grey
BL = blue