Body Craft LGLSD User manual

1
INSTALL WEIGHT STACK SHROUDS
ASSEMBLY IS COMPLETE! Tighten all bolts, starting with main frame bolts
on the base, and work way to top.
1. Attach Weight Stack Shroud (201) and Weight Stack Shroud with Number (202)
to the tabs welded on Base Frame (1) and Top Frame (2) as shown, using four
5/16" X 1/2" Round Bolts (89) and four 5/16" Washers (102).
(201)
(202)
102
89
102
89
89
102
89
201
102
202
2
1
(89) (102)

INSTALL ACRYLIC PANELS
(301)
(302R) (302L) (303) (304) (305) (306) (307) (308)
304
305
304
303
308
307
308
301
306
306
308
303
306
305
306
304
304
303
308
308
2
3
307
308
302L
302R
301
307
301
302R
302L
303
304
305
306
307
308
2
1
1
4
4
4
4
8
8
NO. DESCRIPTION QTY.
ACRYLIC PANEL
RIGHT ACRYLIC PANEL
LEFT ACRYLIC PANEL
CONNECTOR PLATE
PLASTIC STUDS
M6 X 70L ROUND SCREW
M6 X 12L MALE SCREW
M5 X 16L TAPPING SCREW
SEALING RING
308
307
303
308
1. Attach Right Acrylic Panel
(302R) and Left Acrylic
Panel (302L) to the Top
Frame (2) by using four
M6 X 70L Round Screws
(305) and four Sealing
Rings (308).
2. Attach Acrylic Panel (301)
to the Front Upright (3) by
using four M6 X 12L Male
Screws (306) and four
Sealing Rings (308).
1

(401) (402) (403) (404) (405)
(406) (412)
(413) (414) (415) (416) (417) (418) (419) (420)
(421)
(422)
(423) (424)
(425) (426) (427) (428) (429) (430)
(433) (436)
(434) (435)
(431) (432)
(407) (408) (409) (410) (411)
1
1
3
79
100
401
411
411
408
434
408
426
403
409
409
404
418 434
412
413
422
426
417 416 415 415 416 417 414
403
402
412
413
408
434
408
17
81
404
433 414 429
428
432
435
426
426 418 410
419
430 420 420
430
420
419
425
CABLE ARM ASSEMBLY
401
402
403
404
405
406
407
408
409
410
411
412
413
414
415
416
417
418
419
420
421
422
423
424
425
426
427
428
429
430
431
432
433
434
435
436
1
1
2
2
1
1
1
4
2
2
2
2
2
4
4
4
4
4
7
4
1
1
2
2
1
9
2
4
2
2
2
4
2
11
2
1
NO. DESCRIPTION QTY.
CABLE ARM ASSEMBLY
CABLE ARM CONNECTOR
CABLE ARM
SWIVEL CABLE ARM END
ADJ FLOATING PULLEY BLOCK
STABILIZING PLATE
CABLE GUIDE PLATE
PULLEY GUIDE BRACKET
CABLE ARM COLLAR
STEEL SPACER
AXLE COLLAR
SINGLE HANDLE
CLIP
CABLE ARM STOPPER
BEARING BASIN
BEARING
BEARING COVER
114mm PULLEY
90mm PULLEY
1" ID STEEL BUSHING
CONNECT CABLE
CABLE ARM CABLE
CLUTCH CABLE
CLUTCH LEVER OF CABLE ARM
3/8" X 4-3/4" HEX BOLT
3/8" X 1-3/4" HEX BOLT
3/8" X 1" HEX THREADED BOLT
3/8" X 1/2" ROUND BOLT
M5 X 18mm ROUND HEAD SCREW
5/16" X 1/4" SET SCREW
3/8" WASHER
3/8" SPRING WASHER
24mm NYLON NUT
3/8" NYLON NUT
M5 NUT
DOUBLE PULLEY BLOCK
100
419
100
104
100
104
100
427
431
427
431
104
423
434
422
418
434
434
434
407
421
405
436
426 426
426
419
419
426
424
417
416
415
415
416
417
414
414
433
429
428
434
410
420
426
435 423
424
418 432
419

2
ASSEMBLE CABLE ARM ASSEMBLY
401
100
403 81
100
100
104
100
79
100
100
432
427
402
3
1
104
427
104
100
432
100
Remember to keep all BOLTS loose to ensure the holes will align easily.
1. Attach CABLE ARM ASSEMBLY (401) to CABLE ARM CONNECTOR (402), using two 3/8" X 1"
HEX BOLTS (427) and two 3/8" WASHERS (432) then attach CABLE ARM CONNECTOR (402) to
FRONT UPRIGHT (3), using two 3/8" X 4" HEX BOLTS (79), four 3/8" WASHERS (100) and two
3/8" NYLON NUTS (104).
2. Attach CABLE ARM ASSEMBLY (401) and STABILIZING
PLATE (17) to BASE FRAME (1), using two 3/8" X 3-1/4"
HEX BOLTS (81), four 3/8" WASHERS (100) and two
3/8" NYLON NUTS (104). You may need to loosen
the bolts at the top of the CABLE ARM ASSEMBLY
Bottom Frame to help the holes line up.
3. Slide the axle of each CABLE ARM (403) through
the holes on the selector plate in The CABLE ARM
ASSEMBLY (401) and then fasten using the STEEL
SPACER (410), and AXLE COLLARS (411). Tighten
the set screw on the AXLE COLLARS (411) with a
5/16" Allen Wrench. Check to ensure that each
CABLE ARM (403) pivots freely and that cables are not
twisted.
411
411 410
403
430
410
430
17

3
INSTALL AB CRUNCH CABLE
A1
A5
A7
A2
A6
A4
A3
A7
A6
52
84
T8
13
104
AB CRUNCH CABLE (74)
Steel Ball End Ball End
A3
426
419
436
434
A5
84
52
15
104
A1
82 100
65
3
65
65 100
100
52
104
1. Run the steel ball end of the AB CRUNCH CABLE (74) through the slot in the FRONT UPRIGHT (3) and attach
two pulleys in the slot as shown in Fig. A1, using two 3/8" X 3" HEX BOLTS (82), four 3/8" WASHERS (100),
four 3/8" ID BUSHINGS (65), and two 3/8" NYLON NUTS (104). The cable should run from the bottom of the
upper pulley in A1 up to the Pulley A2.
2. Route the cable over the Pulley A2 mounted to the TOP FRAME (2) using one 3/8" X 1-3/4" HEX BOLT (101)
and one 3/8" Nylon Nut (124).
3. Then route the cable under Pulley A3 mounted in a DOUBLE PULLEY BLOCK (436) using one 3/8" X 1-3/4"
HEX BOLT (426) and one 3/8" NYLON NUT (434).
4. Continue routing the cable up and over Pulley A4 mounted in TOP FRAME (2) using assembled one 3/8" X 2-
3/4" HEX BOLT (83) as T7, one 3/8" NYLON NUT (104), and PULLEY GUIDE BRACKET (22).
5. Then route the cable under Pulley A5 mounted in a DOUBLE PULLEY BLOCK (15) using one 3/8" X 1-3/4"
HEX BOLT (84) and one 3/8" NYLON NUT (104).
6. Mount a pulley in the open end of the ADJUSTABLE PULLEY BLOCK (13) using one 3/8" X 1-3/4" HEX BOLT
(84) and one 3/8" NYLON NUT (104). We recommend the third from bottom hole. This can be adjusted later if
needed. Route the cable over top of this pulley and then down to cable.
A2,A4
A2
84 2
104
22 A4
T7
83

CONNECT CABLE (421)
Steel Ball end Threaded Bolt End
4
INSTALL CONNECT CABLE
C1
C3
C2
C1
C3
C2
426
436
A3
405
434
419
1. Hook the steel ball end of the CONNECT CABLE (421) to the receptor C1 welded to the
BASE FRAME (1). Route the cable up and over Pulley C2 mounted to the bottom of the
DOUBLE PULLEY BLOCK (436) using one 3/8" X 1-3/4" HEX BOLT (426) and one 3/8"
NYLON NUT (434).
2. Screw the threaded end of the cable half way into the threaded receptor on the ADJ.
FLOATING PULLEY BLOCK (405). The threaded end of the cable is an adjustment
point but should always have at least one third of the threads screwed into the ADJ.
FLOATING PULLEY BLOCK (405).

CABLE ARM CABLE (422)
Ball End Ball End
5
INSTALL CABLE ARM CABLE
P1
P2
P3
P4
P6
P1,P9
P2,P8
P3,P7
P3
P7
P7
P8
P5
P9 P4,P6
P4
P6
425
408
P5
426
419
407
421
405
434
408
434
419
419
426
434
426
426
419
434
410
411
430
434
401 434
426 408
408
401
1. The CABLE ARM CABLE (422) is already run through the CABLE ARMS (403). Mount Pulleys P3 and P7,
along with their PULLEY GUIDE BRACKETS (408) to the CABLE ARM ASSEMBLY (401) as shown using
one 3/8" X 1-3/4" HEX BOLT (426) and one 3/8" NYLON NUT (434). Route the cable over top of these
pulleys. Tighten these nuts, making sure the PULLEY GUIDE BRACKETS (408) do not rub against the
cable.
2. Continue routing, on both sides, down and around Pulleys P4 and P6 mounted to the base of the CABLE
ARM ASSEMBLY (401) using one 3/8" X 4-3/4" HEX BOLT (425), two PULLEY GUIDE BRACKETS (408),
and one 3/8" NYLON NUT (434). As above, tighten this nut, making sure the PULLEY GUIDE BRACKETS
(408) do not rub against the cable.
3. Route the cable up to Pulley P5 mounted inside the ADJ. FLOATING PULLEY BLOCK (405) using one 3/8"
X 1-3/4" HEX BOLT (426), the CABLE GUIDE PLATE (407) and one 3/8" NYLON NUT (434). Loosely hook
the CABLE GUIDE PLATE (407) to the CONNECT CABLE (421), directly behind.