Body Craft BCG 446 User manual

Questions?
As a quality home gym supplier we are committed to your complete satisfaction. If you have questions, or
find missing or damaged parts, we will guarantee your complete satisfaction through our authorized
dealer service centers or our home office customer service department. Please call your local dealer for
assistance or RSI at 8 -99 -5556 (9: AM - 5: PM). Our trained techanicians will provide immediate
assistance to you, free of charge.
We stand behind our products. Every piece, every part of this BODYCRAFT strength training system is
guranteed for as long as you own it. We will repair or replace anything that goes wrong.
Bodycraft is a division of Recreation Supply Inc.
P. O. Box 181
Sunbury, OH 43 74
GALENA STRENGTH TRAINING SYSTEM
INSTRUCTION MANUAL
MODEL BCG 446

BEFORE YOU BEGIN
Congratulations and thank you for selecting the BODYCRAFT GALENA
strength training system. The BODYCRAFT GALENA offers an impressive array
of strength training exercises to develop every major muscle group of the body.
Whether your goal is cardiovascular fitness, a shapely, toned body or dramatic
muscle size and strength, the BODYCRAFT GALENA will help you achieve
the specific results you want.
For your safety and benefit, read this anual and the acco panying literature
before using the BODYCRAFT GALENA. eep this manual for future reference.
If you have additional questions, please call your local BODYCRAFT dealer or
our customer service department at 800-990-5556 Monday through Friday,
9 a.m. until 5 p.m. Eastern Time.
IMPORTANT SAFETY NOTES
There is a risk assu ed by individuals who use this type of equip ent.
Before beginning this or any other exercise progra consult your physician.
This is especially i portant for individuals over the age of 35 or persons
with pre-existing health proble s. Recreation Supply, Inc. assu es no
responsibility for personal injury or property da age sustained by or
through use of this product.
1. This product must be assembled on a flat, level surface to assure its
proper function.
2. Clean pads and frame on a regular basis. We recommend warm,
soapy water. Do not use harsh or abrasive chemicals.
3. Inspect and tighten all parts before every use. Replace any worn
parts immediately. Failure to do so may result in serious injury.
4. eep children away from the BODYCRAFT GALENA at all times.
5. eep your hands away from cables and pulleys during operation.
eep your hands away from moving parts other than the designated
handles.
6. When adjusting the seat, make sure the spring pin is fully engaged.
If not, the seat may slip and cause serious injury.
7. Make certain all cables are seated within the pulleys before every use.
8. Exercise with care to avoid injury.
9. If unsure about the proper use of the BODYCRAFT GALENA strength
training system call your local BODYCRAFT dealer or our customer service
department at 800-990-5556.
1

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11a
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26
27a
28
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30a
31
32
33
34
35
36
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38
39
40
41
42
43
44
45a
46a
47a
48a
49
50
1
1
1
1
2
2
19
1
1
1
1
1
1
2
1
1
2
2
1
1
1
1
1
3
1
1
1
1
1
1
2
11
4
3
4
2
6
2
1
2
2
1
4
1
1
1
1
1
26
2
1
1
1
1
2
2
2
2
2
6
1
1
1
4
4
2
2
2
4
1
1
2
2
1
2
4
4
10
3
4
2
22
1
6
1
7
44
2
10
66
4
2
8
1
2
2
4
4
BASE FRAME
PEC DEC UPRIGHT
PRESS UPRIGHT
CENTER UPRIGHT
GUIDE ROD
STACK SPACER
WEIGHT P ATE
TOP P ATE
SE ECTOR ROD
TOP FRAME
AB PU EY TUBE
PEC DEC PU EY BRACKET
PEC DEC SUPPORT
ADJ. CAM
EFT PEC DEC ARM BRACKET
RIGHT PEC DEC ARM BRACKET
PEC DEC ARM
PU EY GUIDE BRACKET
PEC DEC SEAT BAR
PRESS ARM
SEAT FRAME
CHROME SEAT ADJUSTER
EG EXTENSION
RO ER BAR
CUR BAR
AT BAR
DOUB E PU EY BRACKET
SING E PU EY BRACKET
ADJ PU EY B OCK
CHROME BACK ADJUSTER
60 MM SQ. END P UG
50 MM SQ. END P UG
50 MM SQ. END CAP
45 X 75 MM RECT. END P UG
1" X 2" RECT. END P UG
1-1/4" ROUND END P UG
1" ROUND END P UG
RUBBER CUSHION
RUBBER STOPPER
POP PIN
KNOB
SE ECT PIN
C IP
INK
TOP CAB E
PEC DEC CAB E
INK CAB E
OWER CAB E
PU EY
NONS IP
51
52
53
54
55
56
57
58
59
60
61
62
63
64
65
66
67
68
69
70
71
72
73
74
75
76
77
78
79
80
81
82
83
84
85
86
87
88
89
90
91
92
93
94a
95
96
96a
96b
PRESS BACK PAD(SMA ER)
PRESS SEAT PAD( ARGER)
PEC DEC BACK PAD( ARGER)
PEC DEC SEAT PAD(SMA ER)
1-1/4" HAND GRIP( ONGER)
1-1/4" X 140 MM HAND GRIP
1" X 200 MM ROUND HAND GRIP
1" X 140 MM ROUND HAND GRIP
4" X 14" FOAM PAD
4" X 7" FOAM PAD
SING E HAND E
ANK E STRAP
AB CRUNCH
1" ID BUSHING
3/4" ID BUSHING
5/8" ID BUSHING
1/2" ID BUSHING
3/8" ID X 10 MM BUSHING
3/8" ID SPACER
TOP P ATE BO T 7/16" X 1-1/2"
5/8" X 7-1/2" HEX HEAD BO T
1/2" X 4" HEX HEAD BO T
1/2" X 3-1/2" HEX HEAD BO T
1/2" X 3-1/8" HEX HEAD BO T
3/8" X 7-1/2" HEX HEAD BO T
3/8" X 4" HEX HEAD BO T
3/8" X 3-3/4" HEX HEAD BO T
3/8" X 3" HEX HEAD BO T
3/8" X 2-3/4" HEAX HEAD BO T
3/8" X 2-1/2" HEX HEAD BO T
3/8" X 2" HEX HEAD BO T
3/8" X 1-3/4" HEX HEAD BO T
3/8" X 1" HEX HEAD BO T
3/8" X 3/4" HEX HEAD BO T
5/8" NY ON NUT
1/2" NY ON NUT
3/8" NY ON NUT
5/8" WASHER
1/2" WASHER
3/8" WASHER
1/2" TEF ON WASHER
1/2" SPRING WASHER
CAP FOR 1/2" NUT
AB CAB E
SQ. RUBBER STOP
WEIGHT STACK GUARD (optional)
5/16" HEX HEAD BO T
5/16" WASHER
NO DESCRIPTION QTY NO DESCRIPTION QTY
PARTS LIST
2

3
PARTS CHART
(25) (27a)
(24) (29) (30a)
(28)
(22)(21)
(23) (11a)
(17) (26)
(20)
(19)
(15) (16)
(5)
(4)
(3)
(2)
(1) (10)
(6) (7) (8)
(12) (14) (9)
(13)
(18)

4
PARTS CHART
(31) (32) (33) (34) (35)
(38) (39) (40) (41) (42)
(50) (64) (65) (66) (67)
(57) (56) (58) (62) (93)
(68) (69)
(49)
(37)(36)
(59) (60)
(61) (63) (44)(43)
(53)
(52)
(51)
(54)
(45a)
(48a)
(94a)
(46a)
(47a)
(95)

5
PARTS CHART
(91)
(92)(87) (86) (85)
(90) (89) (88)
(84)
(70)
(76)
(75)
(72)
(71)
0
(inch)
1" 2" 3" 4" 5" 6" 7"1/21/4 3/4 1/2 1/2 1/2 1/2 1/2 1/2 1/21/4

6
STEP 1 ASSEMBLE BASE FRAME
1
1
234
4
32
78 78
87 87
87
34
50 50
90 90
90 90
90
90 90
90 90
90
90
32
84
84 84
Attach PEC DEC UPRIGHT(2) to BASE FRAME( ) using two 3/8" HEX HEAD BOLT
(78), four 3/8" WASHER(90) and two NYLON NUT(87).
Attach PRESS UPRIGHT(3) to BASE FRAME( ) using two 3/8" HEX HEAD BOLT(78),
four 3/8"WASHER(90) and two 3/8" NYLON NUT(87).
Attach CENTER UPRIGHT(4) to BASE FRAME( ) using three 3/8" X 3/4" HEX HEAD
BOLT(84) and three 3/8" WASHER(90).

To ease the assembly process, do not thghten bolts until instructed.

7
STEP 2 ASSEMBLE WEIGHT STACK
1
5
6
9
8
7
64
70
64
38
38
Insert 1" ID BUSHING(64) into the holes on BASE FRAME(1) insert GUIDE ROD(5)
to 1" ID BUSHING(64) then slide STACK SPACER(6) and RUBBER CUSHION(38)
onto GUIDE ROD(5).
Attach TOP PLATE(8) to SELECTOR ROD(9) using TOP PLATE BOLT(70).
Slide WEIGHT PLATES(7) onto GUIDE ROD(5).
Slide TOP PLATE(8) onto GUIDE ROD(5) and insert SELECTOR ROD(9) into center
hole of WEIGHT PLATES(7).

8
STEP 3 ASSEMBLE TOP FRAME
2
3
4
55
10
11a
32
32
90
90
64 64
90
90
87
87
87
34
90
87
39
90
90
90
90
87
90
87
78
84 84
84
79
90
78
Insert two 1" ID BUSHINGS(64) into the holes on OP FRAME(10), then place OP
FRAME(10) down onto GUIDE RODS(5) and CEN ER UPRIGH (4).
Attach OP FRAME(10) to CEN ER UPRIGH (4) using three 3/8" X 3/4" HEX HEAD
BOL S(84) and three 3/8" WASHERS(90).
(NOTE: Do Not tighten)
Attach PEC DEC UPRIGH (2) and PRESS UPRIGH (3) to OP FRAME(10) each
using two 3/8"X3" HEX HEAD BOL (78), four 3/8" WASHER(90) and two 3/8" NYLON
NU (87). 
Please check the OP FRAME(10) is EVENLY seated on CEN ER UPRIGH (4),
PRESS UPRIGH (3) and PEC DEC UPRIGH (2) and tighten all bolts and nuts
GRADUALLY, not individually.
Attach AB PULLEY UBE(11a) to PRESS UPRIGH (3) using two 3/8" x 3" HEX HEAD
BOL (78), four 3/8" WASHER(90) and two 3/8" NYLON NU (87).

9
STEP 4 ASSEMBLE PEC DEC STATION
17
16
17R
17R
14
14
19
19
13
17L
93
92
65
65
65
32
72
76
76
91
93
73
89
89
86
93
40
72
90
90
90
87
31
33
34
33
56
56
59
59
86
89
86
Attach PEC DEC SUPPORT(13) and PEC DEC PULLEY RACKET(12) to PEC DEC
UPRIGHT(2) using two 1/2" X 4" HEX HEAD OLT(72) and two 1/2" NYLON NUT(86).
Insert four 3/4" USHINGS(65) into PEC DEC SUPPORT(13).
Slide ADJ. CAM(14) onto the axle of RIGHT PEC DEC ARM RACKET(16). Then thread
the axle of RIGHT PEC DEC ARM RACKET(16) through the hole on PEC DEC
SUPPORT(13) and attach using 1/2" WASHER(89), 1/2" SPRING WASHER(92) and 1/2"
NYLON NUT(86).
Tighten NYLON NUT(86) and back off approximately 1/2 tum so that arm moves freely.
Repeat the same process to LEFT PEC DEC SET(17L).
e certain the two ADJ. CAMS(14) are evenly seated on PEC DEC SUPPORT(13) and
two PEC DEC ARMS(17) are WORKING SMOOTHLY before tighten with 1/2" WASHER
(89), 1/2" SPRING WASHER(92) and 1/2" NYLON NUT(86).
Attach PEC DEC SEAT AR(19) and CONNECTOR PLATE(11) to PEC DEC UPRIGHT
(2) using two 3/8" X 4" HEX HEAD OLT(76), four 3/8" WASHER(90) and two 3/8"
NYLON NUT(87).

10
STEP 5 ASSEMBLE PRESS STATION
10
20
21
93
76
33
33
32
32
66
66
85
71
88
88
36
36
55
55
76
90
90
90
87 93
32
32
32
67
67
86
74
23
3
Insert two 5/8" ID BUSHINGS(66) into OP FRAME(10).
Attach PRESS ARM(20) to OP FRAME(10) using 5/8" X 7-1/2" HEX HEAD BOL (71),
two 5/8" WASHER(88) and 5/8" NYLON NU (85).
Attach PRESS SEA FRAME(21) to PRESS UPRIGH (3) using two 3/8' X 4" HEX
HEAD BOL (76), four 3/8" WASHER(90) and two 3/8" NYLON NU (87).
Attach LEG EX ENSION(23) to PRESS SEA FRAME(21) using 1/2" X 3-1/8" HEX
HEAD BOL (74), two 1/2" WASHER(89) and 1/2" NYLON NU (86), then cap 1/2" bolt
and nut with CAP FOR 1/2" NU (93).

11
T6
3
79
80
68
68
49
90
90
90
90
87
T2, T4, T7,T9, T10
1
82
87
49
T1
45a
82
49
87
20
T3, T5
75
75
69
69
69
69
49
49
90
90
90
90
87
87
T8
29
T11
87
82
49
95
(45a)
T1
T3
T2
T4
T5
T6 T7
T8
T8
T9 T10
T11
T7
STEP 6 INSTALL TOP CABLE
Assemble cables and pulleys simulltaneously.
Insert threaded end o TOP CABLE(45a) into slot in ront o TOP FRAME(10), over
pulley T1, around pulley T2, T3, T4, T5, down to pulley T6, around pulley T7, down
to pulley T8, over pulley T9, T10 and screw into SELECTOR ROD(9).
Attach pulley T6 to PRESS UPRIGHT(3) using one 3/8" X 2-3/4" HEX HEAD BOLT
(79), two 3/8" WASHERS(90) and two 3/8" ID X 10mm BUSHINGS(68).

12
STEP 7 INSTALL PEC DEC CABLE
(46a)
P1
P1
P1, P5
P2
P2
P2, P4
P4
P4
P5
P5
P3
P3
28
14
17R
17L
46a
12
18
18
81
82
81 90
90
90
87
87
49
49
Loosely attach pulley P2 and P4 and CABLE G IDE(18) to PEC DEC P LLEY
BRACKET(12).
Insert one end of PEC DEC CABLE(46a) into receiver on right ADJ CAM(14) as shown
and route cable over pulley, behind PEC DEC PRIGHT(2), over pulley and insert
opposite end into receive on left ADJ CAM(14).
Place pulley P3 over the PEC DEC CABLE(46a) and attach SINGLE P LLEY
BRACKET(28) as shown and let it dangle behind PEC DEC PRIGHT(2).
Tighten bolts. Make certain the CABLE GUIDE(18) o not rub on the cable
throughout the entire range of motion.

13
STEP 8 INSTALL LINK CABLE
(47a)
C1
C1
47a47a
P3
P3
C3
C3
10
C2
C2
29 82
95
43 43
49
87 28
Insert one eyelet end under P3 and hook on the eyelet end on SINGLE PULLE
BRACKET(28).
Route cable under and around pulley C2.
Hook the opposite eyelet end on triangle plate(welded on TOP FRAME(10)).

14
STEP 9 INSTALL AB CABLE
A4
T8
29
87
82
49
A6
C2
29
82
49
87
A5
1
82
87
49
(94a)
A1
A1, A2
3, 11a
2
A2
A3
A3
A7
A5
A6 A7
C2
A4
T8
79
80
80
68
68
49
49
90
90
90
90
90
90
87
87
87
82
27a
Insert eyelet end of AB CABLE(94a) into slot in front of PRESS PRIGHT(3), over
pulley A1, A2 down and around pulley A3 up and around pulley A4 down and around
pulley A5 up and around A6, then insert the eyelet end into the slot of PEC DEC
PRIGHT(2) and fixed using 3/8" x 2-1/2" HEX HEAD BOLT(80), two 3/8" WASHER(90)
and 3/8" NYLON N T(87).

15
STEP 10 INSTALL LOWER CABLE
(48a)
48a
L3
A3
49
87
82
27a
L1
L1 L2, L4, L5
1
L6
23
1
L2
L5 L4
L6
82
82
87 87
87
90
83
49 49
A3
L3
Insert eyelet end of LOWER CABLE(48a) thro gh the "U" shape bracket of foot rest
in front of BASE FRAME(1) and ro te cable nder p lley L1, L2, p and aro nd
p lley L3, down and aro nd p lley L4, nder p lley L5 then attach the eyelet end
nder the cam of LEG EXETESION sing 3/8" x 1" HEX HEAD BOLT(83) and 3/8"
NYLON NUT(87).

1616
STEP 11 INSTALL ACCESSORIES
57
57
62
63
61
43
43
43
44
25
58
58
26
43
60
51
52
60
60
60
60
60
37
37
37
37
24
24
24
41
35
82
82
82
90
90
35
35
3541
77
77
77
77
90
90
53
54
90
23
22
21
2
19
3
30a

17
STEP 12 INSTALL WEIGHT STACK GUARDS(optional)
96
96
96
10
1
96a
96a
96b
96b
96a
96a
96b
96b
Attach WEIGHT STACK GUARD(96) to BASE FRAME(1) and TO FRAME(10)
using 5/16" HEX HEAD BOLT(96a) and 5/16" WASHER(96b).

18
Assembly is complete! Please take the following steps before using the gym:
1.
2.
3.
4.
5.
6.
7.
Make certain all bolts are tightened securely.
Make certain all cables are seated into all pulley grooves. A cable rubbing
against steel will peel the nylon coating voiding warranty and resulting in
a need for replacement.
Pre-stretch the cables. Put the Weight Selector Pin(42) in the bottom hole on the
weight stack. Pull on the cables with great force helping remove any kinks and
providing any initial cable stretch.
Be aware the cables can loosen and slightly stretch upon initial use.
The cables should be adjusted as tight as possible but no so tight as to lift the
Top Plate(8) above the weight stack. Be certain to secure the jam nuts after
adjustments are made.
For better performance apply a household lubricant (such as silicone) to
any adjustable areas and to the Guide Rods(5)
Enjoy many years of a Fit Lifestyle.
Thank you for purchasing the Bodycraft Galena Home Gym If You
have any questions, please call your local BodyCraft dealer or call
our customer service department at 800-990-5556