Bornack EVO SAFETY User manual

User Manual
EN
0158 EN 795:2012 Typ C
EVO SAFETY

 | 
EVO SAFETY
Horizontal rope securing system
BRIEF DESCRIPTION
INTENDED USE
In combination with a full body harness that
complies to EN , lanyards that comply to
EN , a fall arrester that complies to EN , a
retractable type fall arrester that complies to
EN  or a guided type fall arrester on a
flexible guide that complies to EN - (rope
shortener), this anchor device only serves to
protect instructed persons on flat roofs,
platforms etc. from falling. The system may not
be used to lift loads.
If the system is used in conjunction with a
retractable type fall arrester, please note that
swinging is possible in the event of a fall. The
entire extension length of the retractable type
fall arrester must be taken into account when
calculating the clear height.
Retractable type fall arresters:
Company BORNACK:
HSG BS lite .; HSG lite .; HSG BS mini;
HSG Rebel m; HSG Rebel m; HSG Rebel m
Company Ikar:
- HWPS ; - HWB ; -HWPS;
-HWB ,; -HWPB ,; -HWB ,;
-HWS ,; -HWPB ,; -HWPS ;
-HWS ; -HWPB ; -HWPS ,;
-HWS ; -ACB .; -HWPB ;
-HPB ; -HPS 
The system is designed for use for max.
 persons simultaneously. As the systems are
planned individually and installed in varying
conditions, the number of users is stated on the
system type plate and must be observed accor-
dingly. The user can only cross the entire system
from the start to finish without releasing the
securing element, if the EVO SHUTTLE is used.
The system may only be used in conjunction
with the EVO SHUTTLE.
The system may not be used for rope-assisted
work.
The anchor device must be planned and
calculated by a competent body (e.g.:
BORNACK); the defined parameters of each
separate system (length of lanyards, number of
users, etc.) must be recorded in writing and
observed.
All other uses are deemed improper. The
company BORNACK will not be liable for any
ensuing damages. The user bears the sole risk.
Technical changes reserved

EN
EQUIPMENT
• Anchor line stainless steel x ( mm) or
• x ( mm) rope termination
• End attachment
• Fall arrester stainless steel
• Pre-tension indicator
• Rope guides, straight, stainless steel
• Rope guides, curved, stainless steel
ACCESSORIES
• EVO SS anodised aluminium with plastic
inlay
• End anchor, bracing, stainless steel
• End anchor D-ring RÖ  stainless steel
• Roof anchor hot-galvanised/stainless steel
APPLICATION
• Fall protection for persons on facades, roofs,
large machines, platforms etc.
• Rope guides
BRIEF DESCRIPTION

 | 
Fall arrester Anchor rope Threaded terminal and
positioning element
EVO SHUTTLE
Pre-tension
indicator
Rope guide,
straight or curved
Lock button
Closing plate
Karbainer
Plastic inlay

EN
INFORMATION BEFORE USE
Always test before use!
• If even the slightest of faults is detected
during the inspection, the system may not be
used. Faulty system components may only be
tested and repaired in a workshop authorised
by BORNACK.
VISUAL INSPECTION
• System not blocked
EVO SHUTTLE:
• No deformation of the shuttle
• No corrosion
• Plastic inlay is OK
• Identification is legible
EVO system:
• Pre-tension . kN exists
• Anchor rope undamaged
• Identification is legible
FUNCTION TEST
EVO SHUTTLE:
• Lock button can be pressed down and auto-
matically jumps back to the start position.
• Closing plate can be opened when the lock
button is unlocked.
• Closing plate cannot be opened when the lock
button is not pressed.
EVO anchor rope:
• Shuttle slides smoothly along the anchor
rope.
Pre-tension
indicator

 | 
PREPARATION
Put on the full body harness and lanyards or
retractable type fall arrester.
Observe the User Manual.
POSITION RUNNER ELEMENT
A Unhook karabiner from the EVO SHUTTLE.
B Keep lock button pressed.
C Untwist closing plate.
D Place the EVO SHUTTLE at any point along
the anchor rope.
Close the EVO SHUTTLE with the closing
plate.
The lock button clicks into place and jumps
back to start position.
CAUTION:
The karabiner can only be hooked in after the
closing plate has clicked into its original
position.
E Hook the karabiner into the EVO SHUTTLE
and close and secure correctly.
USING THE SYSTEM
Hook the lanyards into the karabiner of the
EVO SHUTTLE.
F Pull the EVO SHUTTLE quickly and loosely
behind you. When crossing rope guides, the
EVO SHUTTLE aligns to the rope guide.
EVO SAFETY IN USE
A
E F
B
C
D

EN
REMOVE RUNNER ELEMENT
G Unhook karabiner from the EVO SHUTTLE.
H Keep lock button pressed.
I Untwist closing plate.
Remove EVO SHUTTLE from the anchor rope.
J Close the EVO SHUTTLE with the closing
plate.
The lock button clicks into place and jumps
back to start position.
K Hook the karabiner into the EVO SHUTTLE.
EVO SAFETY IN USE
GH
J
K
I

 | 
SAFETY INSTRUCTIONS
There is a risk to life if these safety
instructions are not observed!
• RISK OF FATAL INJURIES It is prohibited to
stand under suspended loads! Wear a helmet!
• Do not use the system even if the slightest of
faults is discovered.
• Damaged, fall-stressed, dubious personal
protective equipment or safety devices must
be immediately withdrawn and not used. The
equipment may only be inspected by an
expert or a workshop authorised in writing by
BORNACK. This must be documented in the
test card.
• No independent changes or repairs may be
carried out.
• Accessories from other manufacturers may
only be used if approved by BORNACK and
may not impair the function and safety of the
protective equipment.
• Clothing and shoes must be suitable for the
task at hand and the weather conditions.
• Only use the equipment if you are fully fit.
• Health impairments (e.g. taking medication,
consuming alcohol, cardiovascular problems)
can jeopardise the safety of the user when
working at heights or depths:
• If fall arresters are used, the possible fall
height and space must be observed: fall
arrester brake path (max. . cm) + physical
height (clear height of the PPE) + safety
reserve . m.
• Before using, ensure that there is enough
space below the user to prevent impact with
protruding obstacles or the ground.
• Protect the personal protective equipment
during storage, use or transport from the
eects of heat (e.g. welding flame or sparks,
hot cigarette ash) and chemicals (acids, lyes,
oils, etc.) and mechanical eects (sharp edges
etc.).
• Before starting work, the responsible person
must draw up a plan of rescue measures that
defines how to rescue casualties quickly and
safely and ensures first aid measures.
Casualties must be rescued within  to 
minutes.
• The responsible person must draw up an
emergency plan to evacuate the system in the
event of unforeseeable incidents (storms, fire
etc.). The system must be cleared within a
reasonable time. BORNACK can help you draw
up tailor-made rescue plans in specific trai-
ning course.
• The local safety guidelines (e.g. in Germany,
the guidelines issued by the professional
associations BGR  and BGR ) and the
accident prevention guidelines for the specific
industry (UVV) must be observed.

EN
MISCELLANEOUS
APPROVAL
Conforms to the EC Directive // EEC.
Type testing and production monitoring by:
DEKRA EXAM GmbH
Dinnendahlstr. , D- Bochum
CE 
Quality management system certified to
DIN EN ISO .
Production monitoring by notified office
category III
REGULAR TESTS
This system must be inspected at least once a
year by an expert. The result must be entered
into the test card at the end of this User Manu-
al.
Pre-tension indicator:
If the control disk of the pre-tension indicator is
tight and cannot be turned, the pre-tension is
no longer sucient. The pre-tension must be
tightened on the positioning element until the
control disk can be turned.
SALES
The dealer must ensure that user manuals in
the respective national language are enclosed
with deliveries. The respective translation must
be authorised by BORNACK.
SERVICE
If you have any further questions about safe
use of this equipment or other BORNACK
services, such as:
• Risk analysis
• Rescue plans
• Training courses
• Expert inspections
please send your question to our e-mail hotline:
[email protected]
We will be happy to help!
MAINTENANCE
• Oil moving parts of karabiners and other
equipment with oil. Keep joints running
smoothly.
• Maintenance may only be carried out by
trained experts. The instructions in this
manual must be observed strictly.
• Protective equipment that is well looked after
will last longer!

 | 
MISCELLANEOUS
.CLEANING
• Dry damp personal protective equipment in
the air, not on artificial heat sources. Dry
metal components with cloths.
• Clean soiled textile components (e.g. arrester
harnesses and ropes) with lukewarm water
and a little detergent for delicates. Then rinse
thoroughly and allow them to dry in the air.
No other cleaning agents may be used!
• For information about disinfection, please
contact the e-mail hotline:
[email protected]
• If the personal protective equipment comes
into contact with saltwater, keep it wet until it
can be rinsed with distilled water.
• If necessary, blow the equipment with
compressed air.
LIFE SPAN
The attachment equipment is not subject to
aging or varying levels of usage intensity; there-
fore, it does not have a nominal life span limit.
Worn, corroded or damaged parts must be
replaced by persons who have been trained by
the manufacturer.
For reasons of safety, intensive use and/or in
extreme conditions, e.g. sharp edges, chemical
influences, etc. will reduce the usage period.
The company owner must take this into
account in the risk analysis of the workplace.
The company owner must ensure compliance
with the maximum usage periods by documen-
ting first-time use in the equipment card.
The test card at the end of this User Manual
must be submitted during the regular expert
inspections, and must be completed by an
expert.
REPAIRS
• For reasons of liability, repairs may only be
carried out by the manufacturer.
• Only original spare parts from the manu-
facturer may be used.
STORAGE
• Dry damp personal protective equipment
before storing.
• Store away from light in a dry place.
• Do not store personal protective equipment
close to radiators. Permanent temperatures of
over + °C have a negative impact on the
strength of the textile material and will
reduce the life span.
• Do not allow personal protective equipment
to come into contact with aggressive
substances (e.g. oils, grease, acids, chemicals).
• Store the personal protective equipment in
the device case or device bag.
TRANSPORT
• Protected transport in the device case or
device bag.

EN
MISCELLANEOUS
PRODUCT IDENTIFICATION
The product bears the following information. In addition, system identification also needs to be
attached to every system.
Fall arrester
Runner element
Logo
Logo
Product name
Product name
Product model
Product type
Product type
Article No.
Article No.
Max.
useful
load
Max.
useful loadt
Charge /
production year
Contact
Read / observe
User Manual
Read / observe
User Manual
CE symbol
EN standard
EN standard
CE symbol
Charge / production year
Serial number

 | 
The test card must be completed in full by
the expert during the annual inspection.
This test card does not claim to cover all
test criteria and does not relieve the expert
from his decision about the overall
condition.
TEST CARD
FOR ANNUAL MONITORING
_______________________________________________________________________
_______________________________________________________________________
_______________________________________________________________________
_______________________________________________________________________
_______________________________________________________________________
_______________________________________________________________________
_______________________________________________________________________
_______________________________________________________________________
_______________________________________________________________________
_______________________________________________________________________
_______________________________________________________________________
Year 
Year 
Year 
Year 
Year 
Year 
Year 
Year 
Year 
Year 
Date Signature Next
inspection Reason for inspection
Type Product name:
__________________
Manufactured on:
___________________
Serial no.:
__________________________
Released on:
________________________
Date of first use:
____________________
Life span at the latest:
________________

EN
TEST CARD
FOR ANNUAL MONITORING
Please complete:
Year  Year  Year  Year  Year  Year  Year  Year  Year  Year 
Anchor rope undamaged
Pre-tension exists
Fall arrester OK
No deformation of metal parts
Karabiner in place & functional
Condition of the springs / rivets
OK
No corrosion
Smooth-running lock
The lock button automatically
jumps back to start position
Mech. damages
No loose parts
Legible label
User Manual available
OK
Blocked

 | 
EG KONFORMITÄTSERKLÄRUNG
CE Declaration of conformity
The manufacturer or his authorised agent based in the EU
BORNACK GmbH & Co KG
Bustadt 39
D-74360 Ilsfeld / Deutschland
hereby declares that the following personal protective equipment
Anchor device Type C
EVO SAFETY
satisfies the requirements of the EC Directive 89/686 EEC and, if applicable, the harmonised
standards in national law DIN EN 795:2012 and DIN CENT/TS 16415:2013 (in compliance with
Article 8.4. of the personal protective equipment)
• identical to the personal protective equipment that is the object of the
CE type-tested certification
No. ZP/B095/14
• issued by
DEKRA EXAM GmbH
Zertifizierungsstelle CE 0158
Dinnendahlstr. 9
D-44809 Bochum
• is subject to production monitoring in compliance with Art. 11, Point A of the
EC Directive 89/686 EEC, monitored by the notified testing institute
DEKRA EXAM GmbH
Zertifizierungsstelle CE 0158
Dinnendahlstr. 9
D-44809 Bochum
Managing Director

EN
Notes:

BORNACK GmbH & Co.KG
Bustadt 39
74360 Ilsfeld
Germany
Fon + 49 (0) 70 62 /26 90 0-0
Fax + 49 (0) 70 62 / 26 90 0-550
inf[email protected]
www.bornack.de
BORNACK Schweiz
Oholten 7
5703 Seon, AG
Switzerland
Fon + 41 (0) 62 / 886 30 40
Fax + 41 (0) 62 / 886 30 41
[e-mail]
www.bornack.ch
FALLSTOP
Equipment for securing and
rescuing at heights and depths
SAFEPOINT
Stationary securing systems for
architecture and industrial applications
© BORNACK – Subject to technical changes
Reprinting or duplication, even of excerpts, is only permitted with written consent
Stand: / GAL No.   ebo