Bornack BFD ROPE03 User manual

User Manual
EN

EN 354:2010, EN 355:2002, CNB/P/11.074, BFD ROPE Y03 also CNB/P/11.063
BFD ROPE03

 | 
BFD ROPE03, BFD ROPE Y03
Tape energy absorber with a lanyard
INTENDED USE
The tape energy absorber with the
lanyard BFD ROPE and BFD ROPE is
part of personal protective equipment
(PPE) of category III to prevent falls from
heights. The tape energy absorber with
a lanyard is attached to an adequately
strong attachment point and a full body
harness according to EN . They only
serve to secure a person against a fall,
e.g. when working on scaffolds, plat-
forms, roofs, steel constructions etc.
This equipment may only be used by
persons familiar with personal fall
prevention equipment and the risks
associated with working in areas where
there is a risk of falling.
In combination with other PPE, ensure
that the entire length of the connection
between persons and the attachment
point does not exceed . m (including
the energy absorber, lanyard and
connecting elements).
• Maximum number of users:  person
• Maximum user weight including
clothing and equipment:  kg
• Minimum user weight including
clothing and equipment:  kg
• Application temperature: - °C to
+°C
All other uses are deemed improper. The
company BORNACK will not be liable for
any ensuing damages. The user bears
the sole risk.
FUNCTION
After a fall, the energy tape absorber
regulates the intensity of the fall impact
and absorbs this to maximum  kN.
Subject to technical changes
BRIEF DESCRIPTION

EN
EQUIPMENT
• Tape energy absorber according to
EN made of polyester and poly-
amide
• Black steel ring
• Safety rope made of polyamide
• Connectors according to EN  or
CSAZ. made of aluminium or
steel
USE
• Arresting
• Reduction of the fall impact after a fall
• Retention
BRIEF DESCRIPTION

 | 
Connector
according to
EN  or
CSAZ.
Connector
according to EN 
or CSAZ.
Connector
according to
EN  or
CSAZ.
Safety rope
Safety rope
Safety rope
Connector according
to EN  or
CSAZ.
Bag of the tape
energy absorber
Black steel ring
Connector according
to EN  or
CSAZ.
Black steel ring
BFD ROPE03
BFD ROPE Y03
Bag of the tape
energy absorber

EN
IDENTIFICATION IN THE BAG
TAPE COURSE INSIDE THE BAG
Identification Zip
Red tape
White tape
Zig-zag course

 | 
Always check every time
before use!
• The personal protective equipment
(PPE) may no longer be used even in
the case of very minor faults, or if there
is any doubt about safe use.
• Faulty PPE components may only be
tested or repaired by BORNACK or in a
workshop authorised in writing by
BORNACK.
• Regular inspections are essential
because the safety of the user depends
on the eciency and durability of the
PPE.
• The user must have completely read
and understood the User Manual
before use.
VISUAL INSPECTION
• Tape energy absorber with a lanyard
complete and flawless.
• There are no visible signs of damage to
the safety rope nor can faults be felt
with the hands. Seams are undam-
aged.
• Black steel ring undamaged.
• Connecting elements without damage.
• Safety seams of the tape energy
absorber are undamaged.
• Product identification legible.
• The last inspection by an expert was
carried out within the past  months.
ATTENTION:
The tape energy absorber must be
immediately withdrawn from use after
a fall load. An expert decides about the
re-release according to DGUV Principle
- after an in-depth inspection
based on their technical expertise. Only
use with the written approval of the
expert.
FUNCTION TEST
• Fasteners of the connecting elements
and their locks are functional.
INFORMATION BEFORE USE

EN
BFD ROPE03 IN USE
ATTACHMENT TO THE FULL
BODY HARNESS
Observe the User Manual of the
full body harness acc. to EN .
A Hook the connector of the energy
absorber into the front or rear D-ring
of the full body harness marked with
A.
Observe the User Manual of the
connector.
B The energy absorber always needs to
be attached to the full body harness
and not to the attachment point.
Otherwise, the energy absorbing func-
tion of the energy absorber could be
compromised.
A
B

 | 
BFD ROPE03 IN USE
ATTACHMENT TO THE ANCHOR POINT
C Attach the lanyard to the anchor
point.
CAUTION: RISK TO LIFE!
Anchor points must be adequately strong
(observe  kN according to EN  and/
or DGUV Regulation -)!
D Protect the connector against
shearing forces (bending). If necessary,
create an attachment point with a
tape sling (e.g. PROTEC S).
CAUTION: RISK TO LIFE!
BFD ROPE and BFD ROPE Y may not
be used in a noose or cow hitch! Instead,
create an attachment point with a tape
sling (e.g. PROTEC S)!
Read the User Manual of the
connectors.
E If possible, select an attachment point
vertically above the work point.
CAUTION: RISK TO LIFE!
When selecting the attachment point,
always minimise the fall height and/or
the free fall!
C
E
D

EN
BFD ROPE03 IN USE
APPLICATION
F Only use energy absorber so that it
can assume the fall absorbing func-
tion in case of a fall.
G If the safety rope is wrapped around a
part for anchoring, the connector of
the safety rope may only be hooked
into the black steel ring.
CAUTION: RISK TO LIFE!
All other hook points are dangerous and
can lead to falls!
ATTENTION:
The part needs to be checked first to
ensure that its surface is suitable for this
application, e.g. it has no sharp edges.
G G
F

 | 
BFD ROPE03 IN USE
H When using the BFD ROPE Y, always
ensure that both strands are hooked
to the anchor point. Never hook the
free strand into the full body harness.
I Two separate BFD ROPE tape energy
absorbers with lanyards may not be
used in parallel.
J Avoid slack rope. Slack rope extends
the fall path.
K When working on the fall edge, select
the tape energy absorber with a
lanyard that is long enough so that
the user can just reach the fall edge
but cannot fall.
I
H
J
K

EN
BFD ROPE03 IN USE
L Ensure adequate space below the
edge.
CAUTION: RISK TO LIFE!
The excess lanyard is the difference
between the lanyard length a(incl.
energy absorber end connections and
connectors) and the distance between
the anchor point and fall edge band
needs to be calculated into the required
space!
Example calculation:
When attaching a . m long lanyard
(a= . m) directly on the fall edge (b= 
m)there is . m required space.
L

 | 
SPECIAL INFORMATION FOR
HORIZONTAL USE
The tape energy absorber with a lanyard
BFD ROPE and BFD ROPE have also
been tested successfully according to
CNB/P/. for horizontal use and a
resulting simulated fall over the edge.
A burr-free steel rod with an edge radius
r = . mm was used. Based on this test,
BFD ROPE and BFD ROPE Y are suit-
able for use on similar edges, for
instance on rolled steel profiles or
parapet panels. Regardless of this test, if
the device is used horizontally or at an
incline where there is a risk of falling
over an edge, the following information
and additional instructions in this User
Manful also need to be taken into
account.
ATTENTION:
Also check the following in the risk
assessment:
• Is the radius of the fall edge greater
than . mm?
• Is the edge burr-free?
If this is not the case, precautions should
be taken:
• Use a retention system to rule out a
fall.
• Attach a suitable edge protection.
• Contact the manufacturer.
BFD ROPE03 IN USE

EN
MThe anchor point must lie above
where the person is standing. It may
not lie below where the user is
standing.
N The deflection at the edge must be at
least °.
O To prevent swinging after a fall, the
work areas or side movements from
the middle axles on both sides must
be limited to max. . m. In other
cases, no individual attachment points
should be used, instead e.g. attach-
ment devices of the types C (only if
approved for joint use) or D according
to EN  should be used.
CAUTION: RISK TO LIFE!
If BFD ROPE and BFD ROPE Y are
used with an attachment device in
compliance with EN -C, the move-
ment of the attachment deuce needs to
also be taken into account when calcu-
lating the required free space below the
edge!
Observe the User Manual of the
anchor equipment.
ATTENTION:
When falling over an edge there is a risk
of injury during the fall by banging into
the building or parts of the construction.
ATTENTION:
In the event of a fall over an edge,
special measures need to be defined and
practised.
BFD ROPE03 IN USE
O
MN

 | 
BFD ROPE03 IN USE
COMBINATION
When combining this product with
other parts, there is a risk of mutual
impairment with respect to the function
and safety. Compatibility must be
assessed during the risk analysis. Only
combine with personal protective equip-
ment that bears a CE symbol. If you have
any questions about compatibility or
you require help with the risk analyses,
feel free to contact BORNACK.
ATTENTION:
In combination with other PPE, ensure
that the entire length of the connection
between persons and the attachment
point does not exceed . m (including
the energy absorber, lanyard and
connecting elements).

EN
SAFETY REGULATIONS
There is a risk to life if these safety
instructions are not observed!
• The personal protective equipment
(PPE) may no longer be used even in
the case of very minor faults.
• Damaged, fall-stressed or dubious
personal protective equipment or
safety devices must be immediately
withdrawn and not used. The equip-
ment may only be inspected by an
expert in compliance with DGUV
(German Social Accident Insurance)
principle -, by BORNACK or by a
workshop authorised in writing by
BORNACK. This must be documented
in the test card.
• Independent modifications or repairs
are not allowed.
• Rope protection is part of the personal
fall prevention equipment and should
be assigned to a specific person.
• The personal protective equipment
may only be used by qualified staff
that are familiar with the material.
They must be proficient in handling
the personal protective equipment
and must have been briefed about the
possible risks associated with its use.
• In accordance with the accident
prevention guidelines (UVV), the users
of personal protective equipment
against falls (Category III) must attend
a theoretical training course and a
practical training course. Make use of
the training competence of the
BORNACK training centres: info@
bornack.de
• Clothing and shoes must be suitable
for the task at hand and the weather
conditions.
• Only use if fully fit and healthy.
• Health impairments can jeopardise
the safety of the user when working at
heights or depths.
• If this PPE is used as an arrester system
(free fall is possible), only full body
harnesses that comply with EN 
may be used.
• Calculation of the possible fall path if
all necessary PPE components are used
correctly: (if necessary braking path
HSG) + surplus lanyard (situation-
dependent) + braking path energy
absorber (max. . m) + height of
D-ring (. m) + safety reserve . m.
• Before use, ensure adequate clearance
below the user to prevent impact on a
protruding object or the ground.
• Protect personal protective equipment
during storing, use and transportation
against the effects of heat (e.g.
welding flames or sparks, burning
cigarettes) and chemicals (e.g. acids,
alkalis, oils) and mechanical impact
(e.g. sharp edges).

 | 
• Textile components and plastic parts
may not be labelled because markers
can contain solvents that have a nega-
tive eect on the strength of the PPE.
• The combinability and protective
eect of the PPE must be checked for
each hazard situation (risk assess-
ment).
• If a casualty hangs motionless in a full
body harness for a longer time, blood
cannot flow back from the legs and/or
the flow may be interrupted. This can
lead to a suspension trauma, a circula-
tory shock with serious to fatal conse-
quences.
• Before starting work, the responsible
person must draw up a plan of rescue
measures that defines how to rescue
casualties quickly and safely and
ensures first aid measures. Casualties
must be rescued within  minutes.
BORNACK can help you draw up tailor-
made rescue concepts and includes
these in the necessary training
courses.
E-mail hotline: [e-mail]
• The local safety guidelines (e.g. in
Germany, the DGUV Regulations
- and - issued by the
professional associations) and the
accident prevention guidelines for the
specific industry (UVV) must be
observed.
• The bag of the tape energy absorber
may only be used for the designated
purpose of storing the tapes of the
tape energy absorber. No other parts
that were not in the bag with the
product may be placed in the bag.
SAFETY REGULATIONS

EN
OTHER
APPROVAL:
Complies with the Regulation (EU)
/ for PPE.
EU type testing (Module B) and produc-
tion monitoring (Module C) by:
General Accident Insurance Fund Tech-
nical Safety Testing Body
Adalbert-Stifter-Str. , A- Wien
CE 
Quality management system certified to
ISO :.
Production monitoring by notified oce
in accordance with Category III.
Supplementary product inspections:
• 'Horizontal use' and 'load over edge'
(r = . mm) acc. to CNB/P/..
• BFD ROPE Y also: CNB/P/.
(special test for tape energy absorber
with a Y-lanyard).
REGULAR INSPECTIONS
• This personal protective equipment
must be inspected at least once a year
by an expert in compliance with DGUV
Principle -. The result must be
documented in the test card at the end
of this User Manual.
• If the tapes of the tape energy
absorber have been removed from the
bag for inspection, ensure when they
are returned that they are stowed
correctly (see page ) to prevent
malfunctions.
SALES
The dealer must ensure that the User
Manual is supplied in the language of
the designated country. The respective
translation must be authorised by
BORNACK.

 | 
OTHER
SERVICE
If you have any further questions about
this PPE or other BORNACK services,
such as:
• Risk analyses
• Rescue concepts
• Training courses
• Expert inspections
• Technical inspections
• Maintenance + inspections
please contact our e-mail hotline: info@
bornack.de
We will be happy to help!
MAINTENANCE
• If necessary, apply a small amount of
oil on the joints so that the moving
parts of the karabiner and other
devices run smoothly. If possible, use
precision mechanics oil. Ensure that
the oil does not come into contact
with textile PPE components.
• Maintenance may only be carried out
by a qualified expert in compliance
with DGUV Principle -. All
instructions in this User Manual must
be strictly observed.
• Protective equipment that is clean and
well looked after will last longer!
CLEANING
• Dry damp personal protective equip-
ment in the air, not on artificial heat
sources. Dry metal components with
cloths.
• Brush off the soiled tape energy
absorber bag or wipe with a wet cloth.
Then allow to dry in the air.
• The safety rope, but not the tape
energy absorber, may be washed with
lukewarm water and a delicates deter-
gent. Then rinse carefully and allow to
dry in the air. The safety rope may only
be cleaned if the tape energy absorber
does not come into contact with the
delicates detergent through the
washing process.
• Other cleaning methods not described
here are not allowed.
• If disinfection is necessary, please
contact the e-mail hotline:
[e-mail]
• If the personal protective equipment
comes into contact with salt-water,
keep it wet until it can be rinsed with
plenty of distilled water.

EN
OTHER
LIFE SPAN
The following recommendation applies
for the use of the BFD ROPE and BFD
ROPE Y:
Maximum usage period after being
used for the first time:  years
In ideal storage conditions and annual
inspections, the product may be stored
for up to  more years before it is used
for the first time without impacting on
the stated maximum usage period.
Every further year in storage reduces the
final maximum allowed usage period by
 year.
Metal parts are not subject to age-
related life span deadlines. The expert
makes a decision based on his technical
expertise and the latest version of the
standard.
For reasons of safety, intensive use and/
or extreme application conditions such
as sharp edges, chemical influences, UV
radiation etc. will reduce the usage
period. The company owner needs to
take this into account in the workplace
risk analysis.
If the BFD ROPE and BFD ROPE Y are
wrapped around parts for anchoring,
more wear can be expected.
The company owner must ensure
compliance with the maximum usage
period by documenting first-time use in
the test card.
The test card at the end of this User
Manual must be presented during the
regular expert inspections and be
completed by an expert.
For more details, please visit
www.bornack.de.

 | 
OTHER
REPAIRS
• For reasons of liability, repairs may
only be carried out by BORNACK or in a
workshop authorised in writing by
BORNACK.
• Only original spare parts from the
manufacturer may be used.
STORAGE
• Dry wet PPE before storage.
• Store in a dry place away from direct
sunlight.
• Do not store PPE near radiators.
Permanent exposure to temperatures
below  °C or above + °C has a nega-
tive impact on the strength of the
textile material and shortens the life
span.
• Do not allow PPE to come into contact
with aggressive substances (e.g. oils,
grease, acids, chemicals). Precision
mechanics oils may be applied to
moving metallic parts during mainte-
nance. Always ensure that textile PPE
components do not come into contact
with the oil.
• Do not store personal protective
equipment close to aggressive
substances (see above) because even
the vapours of aggressive substances
can have a negative effect on the
strength of the PPE.
• Protected storage in the device case or
device bag.
TRANSPORT
• Protected transport in the device case
or device bag.