Bosch GAL 1830 W-DC User manual

Robert Bosch GmbH
Power Tools Division
70764 Leinfelden-Echterdingen
GERMANY
www.bosch-pt.com
1 609 92A 18P (2015.07) I / 111 EURO
GAL 1830 W-DC Professional
de Originalbetriebsanleitung
en Original instructions
fr Notice originale
es Manual original
pt Manual original
it Istruzioni originali
nl Oorspronkelijke
gebruiksaanwijzing
da Original brugsanvisning
sv Bruksanvisning i original
no Original driftsinstruks
fi Alkuperäiset ohjeet
el Πρωτότυπο οδηγιών χρήσης
tr Orijinal işletme talimatı
pl Instrukcja oryginalna
cs Původní návod k používání
sk Pôvodný návod na použitie
hu Eredeti használati utasítás
ru Оригинальное руководство
по эксплуатации
uk Оригінальна інструкція
з експлуатації
kk Пайдалану нұсқаулығының
түпнұсқасы
ro Instrucţiuni originale
bg Оригинална инструкция
mk Оригинално упатство за работа
sr Originalno uputstvo za rad
sl Izvirna navodila
hr Originalne upute za rad
et Algupärane kasutusjuhend
lv Instrukcijas oriģinālvalodā
lt Originali instrukcija
ko 사용 설명서 원본
ar
fa
ςТЎϩХʉ ЌТϾϦφЍʉ ʌμВТЎϺυ
ΖЎϩʉ ˒μВЖЙʉʓ ИͳϞφЁʑ
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1 609 92A 18P | (29.6.15) Bosch Power Tools
2 5
9
6
7
1
1
3
4
12
10 11
8
ISO 4165
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English | 7
English
Product Description and Specifica-
tions
Readallsafetywarnings and
all instructions. Failure to fol-
low the warnings and instruc-
tions may result in electric
shock, fire and/or serious
injury.
Save these instructions.
Use the battery charger only when you fully understand and
can perform all functions without limitation, or have received
appropriate instructions.
Safety Notes
Thischargerisnotintendedforuse
by children and persons with phy-
sical,sensory ormental limitations
or a lack of experience or know-
ledge. This charger can be used by
children aged 8 and by persons
whohavephysical,sensoryormen-
tal limitations or a lack of experi-
ence or knowledge if a person re-
sponsible for their safety
supervises them or has instructed
them in the safe operation of the
charger and they understand the
associated dangers. Otherwise,
there is a danger of operating errors
and injuries.
Supervise children during use,
cleaningand maintenance.Thiswill
ensure that children do not play with
the charger.
Only charge Bosch lithium-ion
batteries with a capacity over
2,0 Ah (more than 5 battery cells).
The battery voltage must match
the battery charging voltage of the
charger. Do not charge non-re-
chargeable batteries. Otherwise
there is danger of fire and explosion.
Keep the battery charger away from rain or
moisture. Penetration of water in the battery
charger increases the risk of an electric shock.
Keep the battery charger clean. Contamination can lead
to danger of an electric shock.
Check the charging unit, cord and plug before each
use. Stop using the battery charger if you discover
damage to it. Do not open the batterycharger yourself,
and have it serviced only by a qualified repair person
using only identical replacement parts. Damaged charg-
ing units, voltage transformers, cords and plugs increase
the risk of an electric shock.
Do not operate the battery charger on easily inflamma-
ble surfaces (e. g., paper, textiles, etc.) or surround-
ings. The heating of the battery charger during the charg-
ing process can pose a fire hazard.
Do not place metal objects on the charger or between
battery and charger. Metal objects can heat up and lead
to injuries.
Do not place credit cards or other magnetic data carri-
ers near the charger. Stored data on these data carriers
can be deleted.
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8| English
1 609 92A 18P | (29.6.15) Bosch Power Tools
In case of damage and improper use of the battery, va-
pours may be emitted. Ventilate the area and seek
medical help in case of complaints. The vapours can irri-
tate the respiratory system.
Place the charger securely into the vehicle. Danger of
injury from flying parts.
Do not operate the charger while driving. Danger of ac-
cidents.
Install the cables so that there is no danger of tripping
and to avoid damaging the cable.
Intended Use
The battery charger is intended to charge inductive Bosch 18
V lithium-Ion batteries in the vehicle while driving. The induc-
tivechargingisperformedbymeansofa contactlesscharging
process using magnetic induction.
Product Features
The numbering of the product features refers to the illustra-
tion of the battery charger on the graphics page.
1Inductive battery*
2Standby indicator (green)
3Charge status indicator
4Error indicator (red)
5Charging platform
612 V plug
7Draw hook
8Adapter
9Voltage transformer
10Cord plug
11Cord socket
12Charging unit
*Accessories shown or described are not part of the standard de-
livery scope of the product. A complete overview of accessories
can be found in our accessories program.
Technical Data
Declaration of Conformity
We declare under our sole responsibility that the product de-
scribed under “Technical Data” complies with all applicable
provisions of the directives 2011/65/EU, 1999/5/EC includ-
ing their amendments and is in conformity with the following
standards: EN 61558-1 :2005 + A1 : 2009,
EN 61558-2-16 : 2014, EN 60335-1:2012,
EN 60335-2-29:2004 + A2:2010, EN 62311:2008,
EN 13309: 2010, ISO 13766 : 2006, ISO 14982: 2009,
EN 50498: 2011, ETSI EN 301 489-1 V1.9.2 : 2011-09,
ETSI EN 301 489-3 V1.6.1 : 2013-08,
ETSI EN 300 330-1 V1.8.1 : 2015-03,
ETSI EN 300 330-2 V1.6.1 : 2015-03.
Technical documents at:
Robert Bosch GmbH, PT/ETM9,
70764 Leinfelden-Echterdingen, GERMANY
Robert Bosch GmbH, Power Tools Division
70764 Leinfelden-Echterdingen, GERMANY
Leinfelden, 01.07.2015
Operation
Starting Operation
Ensure that the vehicle socket is designed for the spe-
cific input voltage. The vehicle socket is protected by a
fuse.
When using the battery charger on on-board power systems
inaccordancewithISO 4165,theadapter8mustberemoved
(see arrow image).
If the adapter 8loosens and becomes stuck when pulling the
12 V plug 6out of a 12 V socket, pull the adapter 8out using
the draw hook 7.
To pull out an adapter 8 which has become stuck, use
the draw hook 7. Do not use metal objects. Danger of
short-circuiting.
Battery Charger GAL 1830 W-DC
Article number 2 607 226 0..
Charging time for battery
capacity, approx. (80%) 100%
–2.0Ah min (45) 55
–4.0Ah min (75) 95
Allowable charging temperature
range °C 0–45
Weight according to EPTA-
Procedure 01:2014 kg 1.15
Charging unit 12
Article number 2 607 226 070
Input voltage V290
Output voltage V18
Charging current A3
Number of battery cells 5 –10
Protection class / II
Voltage transformer 9
Article number 1 600 A00 AM6
Input current A8
Input voltage V 13–16
Output voltage V290
Degree of protection IP 20
Battery pack GBA 18 V ...Ah MW-...
Article number 2 607 336 ...
Henk Becker
Executive Vice President
Engineering
Helmut Heinzelmann
Head of Product Certification
PT/ETM9
Battery Charger GAL 1830 W-DC
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English | 9
Bosch Power Tools 1 609 92A 18P | (29.6.15)
Charging Procedure
The charging process begins as soon as the 12 V plug 6is
plugged into an energised 12 V socket, the specified input
voltage is present (the vehicle engine has been started) and
the inductive battery 1or the power tool with battery 1(with
base of the battery) is placed onto the charging platform 5.
Thechargingprocessonlybegins whenthebatterycapacityis
less than 85 – 90 %. This prolongs the life of the battery.
Due to the intelligent charging method, the charging condi-
tionofthe battery is automatically detectedandthebatteryis
charged with the optimum charging current, depending on
battery temperature and voltage.
This gives longer life to the battery and always leaves it fully
charged when kept in the charger for storage.
Meaning of the Indication Elements
Continuous Light Standby Indicator (green) 2
The continuous light of the green standby indica-
tor 2shows that input voltage is present and the
charger is ready to use.
Flashing Charge Status Indicator 3
The fast charging process is indicated by
the flashing of the respective greenLED of
the charge status indicator 3. When the re-
spectiveshareofthebatteryischarged,the
green flashing light changes to a green continuous light.
The battery can be removed at any time and used. When all
five LEDs indicate a green continuous light, the battery is fully
charged.
Continuous Light Error Indicator (red) 4
The continuous light of the red error indicator 4
shows that the temperature of the battery or
charger is outside of the permitted charging tem-
perature range, see section “Technical Data”. As
soon as the permitted temperature range is reached, the
charger automatically switches to fast charging.
Flashing Error Indicator (red) 4
The flashing light of the red error indicator 4sig-
nals a different fault of the charger, see section
“Troubleshooting – Causes and Corrective Mea-
sures”.
Working Advice
The charger is combined with a voltage transformer 9which
converts the 12 V on-board voltage into a 290 V voltage.
When doing so, the voltage transformer 9monitors the bat-
teryvoltage in the vehicle. It isdesigned to switch the charger
on only when the engine is running or at an on-board voltage
> 13 V (+/- 0.3 V). If the engine is switched off or at an on-
board voltage < 13 V (+/- 0.3 V), the charger will switch itself
off automatically after a follow-up time of 3 minutes.
As the charger also draws power from the starter battery
when no battery is being charged (idling), it should bediscon-
nected from the power supply when not being used for pro-
longed periods of time.
With continuous or several repetitive charging cycles without
interruption, the charger can warm up. This is not meaningful
and does not indicate a technical defect of the battery charg-
er.
A significantly reduced working period after charging indi-
cates that the battery is used and must be replaced.
Troubleshooting – Causes and Corrective
Measures
Maintenance and Service
If the battery charger should fail despite the care taken in
manufacturing and testing procedures, repair should be car-
ried out by an authorised after-sales service agent for Bosch
power tools.
In all correspondence and spare parts orders, please always
include the 10-digit article number given on the type plate of
the charging unit or voltage transformer.
After-sales Service and Application Service
Our after-sales service responds to your questions concern-
ing maintenance and repair of your product as well as spare
parts. Exploded views and information on spare parts can al-
so be found under:
www.bosch-pt.com
Bosch’s application service team willgladly answer questions
concerning our products and their accessories.
Cause Corrective Measure
Red error indicator 4 flashes
No charging procedure possible
The battery is not positioned
(correctly) Position the battery centrally with the battery base on the
charging platform 5
Detection of foreign object
An object other than / in addi-
tion to the battery is on the
charging platform 5
Remove object
Wrong battery positioned Position a compatible battery
Battery pack defective Replace the battery
Standby indicator (green) 2 does not illuminate
On-board voltage too low Start engine (charge starter
battery).
12 V plug of the charger 6is
not plugged in (correctly) Plug the 12 V plug 6into the socket (completely).
Cordsocket11andcordplug
10 not (correctly) connected Connect cord socket 11 and cord plug 10.
Socket outlet, mains cable or
battery charger defective Check on-board voltage, have charger checked if nec-
essary by an authorised after-
salesservicecentreforBosch
power tools.
Voltage transformer 9is too
warm Wait until the voltage trans- former has cooled down.
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10 | Français
1 609 92A 18P | (29.6.15) Bosch Power Tools
Great Britain
Robert Bosch Ltd. (B.S.C.)
P.O. Box 98
Broadwater Park
North Orbital Road
Denham
Uxbridge
UB 9 5HJ
At www.bosch-pt.co.uk you can order spare parts or arrange
the collection of a product in need of servicing or repair.
Tel. Service: [phone]
E-Mail: boschservicec[email protected]
Ireland
Origo Ltd.
Unit 23 Magna Drive
Magna Business Park
City West
Dublin 24
Tel. Service: [phone]
Fax: [phone]
Australia, New Zealand and Pacific Islands
Robert Bosch Australia Pty. Ltd.
Power Tools
Locked Bag 66
Clayton South VIC 3169
Customer Contact Center
Inside Australia:
Phone: [phone]
Fax: [phone]
Inside New Zealand:
Phone: [phone]
Fax: [phone]
Outside AU and NZ:
Phone: [phone]
www.bosch.com.au
Republic of South Africa
Customer service
Hotline: [phone]
Gauteng – BSC Service Centre
35 Roper Street, New Centre
Johannesburg
Tel.: [phone]
Fax: [phone]
E-Mail: [email protected]
KZN – BSC Service Centre
Unit E, Almar Centre
143 Crompton Street
Pinetown
Tel.: [phone]
Fax: [phone]
E-Mail: [e-mail]
Western Cape – BSC Service Centre
Democracy Way, Prosperity Park
Milnerton
Tel.: [phone]
Fax: [phone]
E-Mail: [email protected].za
Bosch Headquarters
Midrand, Gauteng
Tel.: [phone]
Fax: [phone]
E-Mail: rbsa-h[email protected]
Disposal
Battery chargers, accessories and packaging should be sort-
ed for environmental-friendly recycling.
Do not dispose of battery chargers into household waste!
Only for EC countries:
According to the European Guideline
2012/19/EU for Waste Electrical and Elec-
tronic Equipment and its implementation
into national right, battery chargers that are
no longer usable must be collected sepa-
rately and disposed of in an environmental
correct manner.
Subject to change without notice.
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