Bosch Rexroth IMdev User manual

IMdev
3 609 929 B41/
2008-09
IMdev.book Seite 1 Donnerstag, 25. September 2008 1:40 13

16/84 Bosch Rexroth AG IMdev | 3 609 929 B41/2008-09
Table of Contents
About this document . . . . . . . . . . . . . . . . . 17
General safety instructions . . . . . . . . . . . . 17
Delivery contents . . . . . . . . . . . . . . . . . . . . 19
Product description . . . . . . . . . . . . . . . . . . 19
Transport and storage . . . . . . . . . . . . . . . . 21
Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Commissioning . . . . . . . . . . . . . . . . . . . . . 24
Operation . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Maintenance and repair . . . . . . . . . . . . . . . 24
Decommissioning . . . . . . . . . . . . . . . . . . . 25
Disassembly and replacement . . . . . . . . . 25
Disposal . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
Extension and conversion . . . . . . . . . . . . . 26
Troubleshooting . . . . . . . . . . . . . . . . . . . . . 26
Technical data . . . . . . . . . . . . . . . . . . . . . . 27
Service and sales . . . . . . . . . . . . . . . . . . . . 28
The data specified above only serve to
describe the product. No statements
concerning a certain condition or suitability
for a certain application can be derived from
our information. The information given does
not release the user from the obligation of
own judgment and verification. It must be
remembered that our products are subject to
a natural process of wear and aging.
© This document, as well as the data,
specifications and other information set forth
in it, are the exclusive property of Bosch
Rexroth AG. It may not be reproduced or
given to third parties without its consent.
This document was written in German.
IMdev.book Seite 16 Donnerstag, 25. September 2008 1:40 13

3 609 929 B41/2008-09 | IMdev Bosch Rexroth AG 17/84
ENGLISH
ENGLISH
ITALIANO
ESPAÑOL
PORTUGUÊS
SVENSKA FRANÇAIS
1 About this document
1 About this document
These instructions contain important
information on the safe and appropriate
assembly, transport, commissioning,
operation, maintenance, disassembly and
simple troubleshooting of the IMdev interface
module.
Read these instructions completely,
especially chapter “2 General safety
instructions” on page 17, before working
with the IMdev interface module.
Related documents
The IMdev interface module is a system
component.
Also observe the instructions for the other
system components.
Also observe the generally applicable, legal
or otherwise binding regulations of the
European or national legislation and the rules
for the prevention of accidents and for
environmental protection applicable in your
country.
2 General safety
instructions
The IMdev interface module has been
manufactured according to the accepted
rules of current technology. There is,
however, still a danger of personal injury or
damage to equipment if the following general
safety instructions and the warnings before
the steps contained in these instructions are
not complied with.
• Read these instructions completely and
thoroughly before working with the IMdev
interface module.
• Keep these instructions in a location where
they are accessible to all users at all times.
• Always include the operating instructions
when you pass the IMdev interface module
on to third parties.
Intended use
The IMdev interface module is a component
in terms of the machine directive 98/37/EC
(partial machine). The IMdev interface
module is no ready-for-use machine in terms
of the machine directive. The product is
exclusively intended for being integrated in a
machine or system or for being assembled
with other components to form a machine or
system.
The product may be commissioned only if it is
integrated in the system for which it is
designed and the machine/system fully
complies with the EC machine directive.
Observe the operating conditions and
performance limits specified in the technical
data.
The IMdev interface module is a work
appliance and not designed for private use.
Intended use includes having read and
understood these instructions, especially the
chapter “2 General safety instructions”.
The IMdev interface module is intended for
installation in components for the Tightening
System 350.
Improper use
Any use of the IMdev interface module other
than described in chapter “Intended use” is
considered as improper.
Personnel qualifications
Assembly, commissioning and operation,
disassembly, service (including maintenance
and repair) require basic electrical and
mechanical knowledge, as well as
knowledge of the appropriate technical
terms. In order to ensure operating safety,
these activities may therefore only be carried
IMdev.book Seite 17 Donnerstag, 25. September 2008 1:40 13

18/84 Bosch Rexroth AG IMdev | 3 609 929 B41/2008-09
2 General safety instructions
out by qualified technical personnel or an
instructed person under the direction and
supervision of qualified personnel.
Qualified personnel are those who can
recognize possible hazards and institute the
appropriate safety measures due to their
professional training, knowledge, and
experience, as well as their understanding of
the relevant conditions pertaining to the work
to be done. Qualified personnel must
observe the rules relevant to the subject area.
Safety instructions in this document
In this manual, there are safety instructions
before the steps whenever there is a danger
of personal injury or damage to the
equipment. The measures described to avoid
these hazards must be observed.
Safety instructions are set out as follows:
•Safety sign (warning triangle): draws
attention to the risk
•Signal word: identifies the degree of
hazard
•Type of risk: identifies the type or source
of the hazard
•Consequences: describes what occurs
when the safety instructions are not
complied with
•Precautions: states how the hazard can
be avoided
The signal words have the following meaning:
Adhere to the following instructions
General safety instructions
Observe the regulations for accident
prevention and environmental protection for
the country where the product is used and at
the workplace.
Exclusively use Rexroth products in good
technical order and condition.
Check the product for visible defects, for
example damage to the printed card,
components, housing, and plug connectors
or missing screws.
Only use the product within the performance
range provided in the technical data.
Persons who assemble, operate,
disassemble or maintain Rexroth products
must not consume any alcohol, drugs or
pharmaceuticals that may affect their ability
to respond.
The warranty only applies to the delivered
configuration.
SIGNAL WORD
Type of RISK!
Consequences
Precautions
This warning symbol cautions
against dangers to your health.
Observe all the safety instructions
that follow this symbol to avoid
possible injuries or death.
This warning symbol cautions
against dangers to your health
caused by electrical voltage or
currents. Observe all the safety
instructions that follow this
symbol to avoid possible injuries
or death.
CAUTION
CAUTION indicates a potentially
hazardous situation which, if not avoided,
could result in minor or moderate injury or
damage to equipment.
IMdev.book Seite 18 Donnerstag, 25. September 2008 1:40 13

3 609 929 B41/2008-09 | IMdev Bosch Rexroth AG 19/84
ENGLISH
ENGLISH
ITALIANO
ESPAÑOL
PORTUGUÊS
SVENSKA FRANÇAIS
3 Delivery contents
The warranty will not apply if the product is
incorrectly assembled, or handled or not
used as intended.
Do not expose the product to any mechanical
loads under any circumstances. Do not place
any objects on it.
During assembly
Make sure the relevant system component is
not under pressure or voltage before
assembling the product or when connecting
and disconnecting plugs. Protect the system
against being switched on.
Lay cables and lines so that they cannot be
damaged, are in accordance with the
bending radiuses, and no one can trip over
them.
Before commissioning, make sure that all the
plug connectors are installed correctly,
undamaged, and that all screws are
tightened.
During commissioning
Before commissioning, let the product
acclimate itself for several hours before
commissioning, otherwise water may
condense in the housing.
Make sure that all electrical connections are
either used or covered. Commission the
product only if it is installed completely.
During cleaning
Cover all openings with the appropriate
protective equipment in order to prevent
detergents from penetrating the system.
Never use solvents or aggressive detergents.
Only clean the product using a slightly damp,
lint-free cloth. Only use water to do this and,
if necessary, a mild detergent.
Disposal
Dispose of the product in accordance with
the currently applicable national regulations
in your country.
3 Delivery contents
The delivery contents include:
• 1 IMdev interface module
• 1 operating instructions for the IMdev
interface module
4 Product description
Performance description
A tightening system is controlled by this
interface. It enables a cyclical data exchange
via DeviceNet in accordance with the
DeviceNet Specification Volume IRelease
2.0 Errata 5 and Volume II Release 2.0
Errata 5.
The IMdev interface module is supplied with
power via the components in the
System 350. The module is BUS powered.
IMdev.book Seite 19 Donnerstag, 25. September 2008 1:40 13

20/84 Bosch Rexroth AG IMdev | 3 609 929 B41/2008-09
4 Product description
Device description
The following data rates (baud rate in kbit/s)
are supported: 125 (default), 250, 500 and
auto detection.
Fig. 1: IMdev interface module, front view
1NS LED (network status)
2Interface
3MS LED (module status)
4Screws
Interface
Fig. 2: Open connector, spacing 5.08 mm, five-
pin, pins
Connection assignment
Suitable connection plugs
An ID label should be affixed to the plugs to
identity the colors of the connections:
13
2
4
NS MS
12345
V+
CAN_H
SHIELD
CAN_L
V- 1
2
3
4
5
Table 1
Pin Signal Description/
Function
Wire
color
1 V– Negative bus voltage Black
2 CAN_L CAN low Blue
3 Shield Protective ground Blank
4 CAN_H CAN high White
5 V+ Positive bus voltage Red
Table 2
Type Supplier
Plug part with bolt flange,
double-row,
type: TMSTBP 2.5/5-STF-5,
08 ABGY AU,
article no. 1853201
Phoenix
Contact
Plug part with T-contour and
bolt flange, single-row,
type: MSTB 2.5/5-STF-5,
08 ABGY AU,
article no. 1882832
Phoenix
Contact
Table 3
Type Supplier
Identification label,
4 colors, self-adhesive
type SK 5.08/3.8 DN,
article no. 1965458
Phoenix
Contact
IMdev.book Seite 20 Donnerstag, 25. September 2008 1:40 13

3 609 929 B41/2008-09 | IMdev Bosch Rexroth AG 21/84
ENGLISH
ENGLISH
ITALIANO
ESPAÑOL
PORTUGUÊS
SVENSKA FRANÇAIS
5 Transport and storage
Display elements
The NS LED indicates the network status.
The MS LED indicates the module status.
5 Transport and storage
For storing and transporting the product
always observe the ambient conditions
specified in the technical data (see
“Technical data” on page 27).
Table 4
LED display Meaning
Off After the device has been
started and during the test
for double MAC IDs; no
voltage or connection in the
network
Green Network available,
connection to master
established, data exchange
has taken place
Flashing green
(1 Hz)
Network available, but no
connection to master
established; device waits
for the master to set up a
connection
Red Error in the interface
module, critical connection
error, device has detected
a network error (double
MAC ID or bus off)
Flashing red (1 Hz) Communication has failed,
severe communication
error
Table 5
LED display Meaning
Off No voltage
Green Ready for operation
Flashing green
(1 Hz)
Missing or incomplete
configuration
Red The IMdev interface
module can only be made
ready for operation
through measures
performed by the user.
Flashing red (1 Hz) Fault is self-
acknowledged by the
IMdev interface module
after it has been
remedied.
IMdev.book Seite 21 Donnerstag, 25. September 2008 1:40 13

22/84 Bosch Rexroth AG IMdev | 3 609 929 B41/2008-09
6 Assembly
6 Assembly
When installing the product always observe
the ambient conditions specified in the
technical data (see “Technical data” on
page 27).
Required tool
• TX9 screwdriver
Assembling the IMdev interface
module
1. Always switch off the power supply to the
relevant system component before
assembling the IMdev interface module.
2. Insert the IMdev interface module into the
appropriate slot (A) on the system
component until it catches (example in
Fig. 3).
3. Tighten the torx screws on the front until
the front panel is flush. The printed board
is locked by turning the screw.
This lock is only fully functional once the
interface has been properly tightened
(see Fig. 4).
CAUTION
Risk of injuries and damage
to property!
Assembly of the IMdev interface
module requires basic mechanical
and electrical knowledge.
yOnly qualified personnel are
authorized to assemble the
IMdev interface module (see
“Personnel qualifications” on
page 17).
yMeasures to prevent
electrostatic discharge (ESD
protection) must be
undertaken to protect the
module and system
components during all
assembly work.
CAUTION
Risk of injuries when
assembling under voltage!
If you do not switch off the power
supply before assembling the
IMdev interface module, you may
get injured or the device or
system components may be
damaged.
yAlways switch off the power
supply to the relevant system
component before assembling
the IMdev interface module.
IMdev.book Seite 22 Donnerstag, 25. September 2008 1:40 13

3 609 929 B41/2008-09 | IMdev Bosch Rexroth AG 23/84
ENGLISH
ENGLISH
ITALIANO
ESPAÑOL
PORTUGUÊS
SVENSKA FRANÇAIS
6 Assembly
Fig. 3: Example: Slot A on the CS351 Compact System
Fig. 4: Lock effect
1Lock
1M24V
117
9
1
24 C5C4
C2
C3
C1
16
8
X7E1
X3U1
X3U2 XDN1
X6C1
X3C1
XDV1
X3U4
X3U3
Reset
B2
XDD1 X1S1
B1
A
NOKOK FG
Rexroth
CS351
1
IMdev.book Seite 23 Donnerstag, 25. September 2008 1:40 13

24/84 Bosch Rexroth AG IMdev | 3 609 929 B41/2008-09
7 Commissioning
7 Commissioning
• The BS350 is required for commissioning.
• Before commissioning, check that all plug-
in connections have the correct seat.
• In the delivery state, the IMdev starts with
MAC ID 63 and a data transmission rate of
125 kbit/s. The operating states can be
displayed via the diagnosis in the BS350
under System test →DeviceNet.
• The EDS file for the DeviceNet module can
be immediately created after DeviceNet
configuration with the BS350 (System →
Tightening channel configuration).
8 Operation
An external 24 V BUS supply is required to
operate the IMdev (not included in the
delivery contents).
The following modes are supported:
• Polling
• Change of state (COS)
• Cyclical
• Bit strobe
• Explicit
• Idle/running
9 Maintenance and
repair
Cleaning and care
Maintenance
The IMdev interface module is maintenance-
free if used as intended.
Spare parts
The addresses for our national
representatives can be found at
www.boschrexroth.com and in the address
directory in chapter “16 Service and sales”
on page 28.
CAUTION
Risk of injuries and damage
to property!
Commissioning of the IMdev
interface module requires basic
mechanical and electrical
knowledge.
yOnly qualified personnel are
authorized to commission the
system (see “Personnel
qualifications” on page 17).
yDo not install cables while the
network is active.
CAUTION
Any dirt or liquids penetrating
the device lead to
malfunctions!
Safe function of the IMdev
interface module is no longer
ensured.
yAlways provide for absolute
cleanness when working on
the IMdev interface module.
IMdev.book Seite 24 Donnerstag, 25. September 2008 1:40 13

3 609 929 B41/2008-09 | IMdev Bosch Rexroth AG 25/84
ENGLISH
ENGLISH
ITALIANO
ESPAÑOL
PORTUGUÊS
SVENSKA FRANÇAIS
10 Decommissioning
10 Decommissioning
For details about how to disassemble or
replace your IMdev interface module please
refer to chapter “11 Disassembly and
replacement” on page 25.
11 Disassembly and
replacement
Required tools
• TX9 screwdriver
Disassembling the IMdev interface
module
Proceed as follows to disassemble the IMdev
interface module:
1. Make sure the relevant system
components are not under voltage.
2. Loosen the front torx screws. The IMdev
interface module may only be removed
once the lock has been completely
released (see Fig. 5).
3. Assemble a dummy panel, if necessary.
Fig. 5: Releasing the lock
1Lock
CAUTION
Disconnecting the IMdev
interface module while under
voltage
Damage to the IMdev interface
module!
yMake sure that the relevant
system components are not
under voltage before removing
the IMdev interface module.
1
IMdev.book Seite 25 Donnerstag, 25. September 2008 1:40 13

26/84 Bosch Rexroth AG IMdev | 3 609 929 B41/2008-09
12 Disposal
12 Disposal
Environmental protection
Careless disposal of the IMdev interface
module could lead to pollution of the
environment.
Therefore dispose of the device in
accordance with the currently applicable
regulations in your country.
You can also send the device to Bosch
Rexroth for disposal.
13 Extension and
conversion
Do not convert the IMdev interface module.
14 Troubleshooting
Malfunctions and information on errors are
displayed in the tightening system, e.g. in the
BS350.
The NS LED indicates the network status.
The MS LED indicates the module status.
If you should not be able to remedy an
occurring defect, please contact one of the
addresses that you can find under
www.boschrexroth.com or in the address
directory in chapter “16 Service and sales”
on page 28.
Table 6 NS LED malfunction table
LED
display
Meaning
Red Error in the interface module, critical
connection error, device has
detected a network error (double
MAC ID or bus off)
Flashing
red (1 Hz)
Communication has failed, severe
communication error
Table 7 MS LED malfunction table
LED
display
Meaning
Flashing
green
(1 Hz)
Missing or incomplete
configuration
Red The IMdev interface module can
only be made ready for operation
through measures performed by
the user.
Flashing
red (1 Hz)
Fault has been self-acknowledged
after the IMdev interface module
has remedied it.
IMdev.book Seite 26 Donnerstag, 25. September 2008 1:40 13

3 609 929 B41/2008-09 | IMdev Bosch Rexroth AG 27/84
ENGLISH
ENGLISH
ITALIANO
ESPAÑOL
PORTUGUÊS
SVENSKA FRANÇAIS
15 Technical data
15 Technical data
Table 8
General data IMdev
Order number 0 608 830 267
Dimensions (width x height x depth) 50.1 x 22.3 x 61.3 mm
Weight 31 g
Application temperature range Designed for operation in System 350
components
Storage temperature range –20°C up to 70°C
Permissible application humidity 20% - 90%, non-condensing
Permissible storage humidity 20 - 95%
Protection class in acc. with EN 60529/IEC529 IP 20 (~NEMA 1) when installed
Installation position Any
IMdev.book Seite 27 Donnerstag, 25. September 2008 1:40 13