Bosch PHANTOM EDGE User manual

PHANTOM
EDGE
Discover the World of AIoT
Installation Manual

Table of Contents
List of components
Phantom Edge overview
Installation steps
Technical specification
Safety instructions for installation
Uninstallation and End-of-Life disposal instructions
3
4
6
18
20
21
1
2
3
4
5
6
Regulatory Information 22
7
Content Pg No.Sl No.
2

List of components
Sl No. Item Quantity
1Phantom Edge Sensor Device 1
2LTE Antennas 2
3Wi-Fi Antenna 1
4Current Transformer (CT) with Connector set of 3
5CT Cable Extender (Optional) 1
6Voltage Connection Cable with Connector 1
7Cable Ties 4
8Mounting Screws 4
9Contact and Warranty Card 1
11 Double Sided Tape 1
10 Drill Paper Guide 1
12 Wall Plugs 4
1
6
2
7
3 4
8
5
10
911 12
PHANTOM
EDGE
Discover the World of AIoT
3

Phantom EDGE View
2.1 Front View
EthernetLED
Indicator
Voltage
Input
CT Input RS 232
CT INPUTVOLTAGE INPUT
Differential
Pressure Element
LTE
Antenna 1
Micro
Sim Slot
2.2 Right View
LTE 1
4

LTE
Antenna 2
Wi-Fi
Antenna
2.4 Back View
LTE 2 Wi-Fi
2.3 Left View
Technical Specifications &
Manufacturer Details Label
Hardware ID
5

Installation Steps
3.1 SIM Card Insertion(Optional)
Gently pull the flap on its right side to reveal the Micro SIM card slot
Insert Micro SIM into Phantom Edge as per the marking sticker
a.
LTE 1
b.
LTE 1
If Wi-Fi connection is not available, use SIM card for it
6

Close the Micro SIM cap and fasten it firmly without any bulge
LTE 1
c.
7

Option A: Mount Phantom Edge in a horizontal direction using sticker
c.
Mount Phantom Edge in a horizontal
direction by using adhesive surface
of the stickers. Ensure mounting
surface is cleaned using Iso-Propyl
alcohol before sticking the device.
PHANTOM
EDGE
Discover the World of AIoT
CT
Connection
3.2 Mounting
Peel off the other liner of double
sided tape from the backside of
Phantom Edge
b.
8
Clean the backside of the device
using Iso-Propyl alcohol, peel off the
liner from one side of double sided
tape and stick it to the backside of
Phantom Edge as shown above.
Ensure there are no air bubbles while
sticking.
a.
Identify a flat painted wall or metallic surface to mount Phantom Edge. Ensure
that Phantom Edge is mounted within 1 meter of radius from the point of CT
installation. Phantom Edge can be mounted in the following options:

a.
Use the Drill Paper Guide and mark
the four locations to drill on the
target wall
b.
Drill holes of sufficient depth to
accommodate wall plugs provided in
the installation kit
Option B: Mount Phantom Edge on a vertical surface using screws
c.
Insert four wall plugs into the drill
holes with the help of hammer
d.
Mount the Phantom Edge on the wall
using the four screws provided in the
kit
9

3.3 Antenna Connection
Insert LTE antenna 1 into LTE antenna 1 port and rotate the antenna nut in a
clockwise direction until it is firm. Ensure not to overtighten.
LTE 1
LTE 1
a.
Insert LTE antenna 2 into LTE antenna 2 port and rotate the antenna nut in a
clockwise direction until it is firm. Ensure not to overtighten.
LTE 2 Wi-Fi
b.
LTE 2
10
Wi-Fi

Insert Wi-Fi antenna into Wi-Fi antenna port and rotate antenna nut in a
clockwise direction until it is firm. Ensure not to overtighten.
LTE 2 Wi-Fi
c.
11
Identify each CT by line 1, 2 & 3 label behind the CT
3.4 CT Connection
Line 1 Line 2 Line 3
a.

b.
Towards
power supply
Direction
of power
flow
Towards load
Line 1
Clamp CT around the individual power cable for each phase. Ensure that the
front surface of the CT and line label, is oriented in the direction of power
source. Ensure color code of the power cable and line label matches.
(Refer Exhibit 1)
12
Connect the CT female connector to the male connector on Phantom Edge,
which is labelled as Current Input
c.
VOLTAGE INPUT CT INPUT

13
a.
3.5 Voltage Connection
Identify the MCB switch associated with relevant electrical load/machine
c.
Voltage
Connection
VOLTAGE INPUT CT INPUT
Remove approx. 50mm of
insulation from wires. Connect the
four-individual wire strands in the
voltage connector cable to the
appropriate points of the four-pole
MCB. Follow color coding of the
wire strands to ensure correct
connection (Refer exhibit 1).
Connect the female connector of
this cable to the male connector on
Phantom Edge, which is labelled as
Voltage Input
b.

3.6 RS232 Connection(Optional)
VOLTAGE INPUT CT INPUT
b.
RS232
a.
Identify RS232 female connector connected to machine PLC
Connect machine PLC RS232 female connector to the male connector of
Phantom Edge and tighten the screws
14
Use this option only If you need to collect the data from a device using RS232 port

a.
3.7 Ethernet Connection(Optional)
Identify the recommended Amphenol RJ45 Cable RCP-5SAMMM-SLM7Bxx male
connector connected to machine PLC
RS232
Connection
VOLTAGE INPUT CT INPUT
b.
Connect machine’s RJ45 ethernet male connector to the RJ45 female port of
Phantom Edge and rotate connector nut in a clockwise direction to tighten it
Use this option only If you need to collect the data from a device using ethernet port
15

Use the cable ties to secure and bundle the cables
Fill in the contact details of local technician and tag it on the voltage cable.
Ensure all details are correctly filled for emergency response.
3.8 Tidy Up
a.
b.
Tidy Up
Voltage
Connection
RS232 Connection
Ethernet Connection
PHANTOM
EDGE
Discover the World of AIoT
Tidy Up
Voltage
Connection
RS232 Connection
Ethernet Connection
PHANTOM
EDGE
Discover the World of AIoT
16

Exhibit 1
3.9 Connection Diagram
4 Pole MCB
CT Connection
Voltage Connection
Load
Source
Color code used with
components in the kit Green or Black Red Yellow Blue
Region
Europe & UK
UK (Old)
Australia
USA
Singapore
Neutral (N) Line 1 (L1) Line 2 (L2) Line 3 (L3)
Blue Brown Black Grey
Black Red Yellow Blue
Black Red White Blue
White Black Red Blue
Blue Brown Black Grey
17
PHANTOM
EDGE
RS232 Connection
Ethernet Connection
Discover the World of AIoT

Upto 7 days of data backup, in case of connectivity loss
2Phantom Edge device is rated for 0.1% accuracy, but overall accuracy is limited due to CT’s 1% accuracy
1
In case of delta connection, reach out to manufacturer
3
Technical Specification (1/2)
Phantom runs patented AI algorithms
on the edge to analyze, interpret and
measureasset performance in real time
Introduces digitalization for legacy and
modern machines
Non-Intrusive installations assist in
quick enablement withoutdisturbing
existing electrical layouts and
infrastructure
High resolution, granular and real time
data available for analytical decision
making and actionable insights
Multiple real-time monitoring use cases
across residential,retail, commercial,
utility distribution and electrical
machines in discrete manufacturing
areas.
Features & Benefits
18
Processor TypeDual Core 1.6GHz
RAM
Main Memory
1
2 GB
8 GB
Wi-Fi
Bluetooth
Ethernet
802.11 /b/g/n/ (2.4
GHz @ 20 MHz)
GSM (Global) 850/900/1800/
1900 MHz
4G LTE Bands USA/Canada:
B2,B4,B5.B12,B13
Global:
B1,B3,B7,B8,B28,
B40,B41
Bluetooth EDR,
BLE 4.2
RJ 45: 10/100 Mbps
Serial Protocol RS232 Protocol
(Max Baud Rate
115 kbps)
Connectivity & Interfaces
Operating
System
Linux
Operating SystemProcessing Core
Measurement
Accuracy
2
Current
Measurement
Range
Input Supply
Class 1
Measurement
Category
CAT III
Voltage
Measurement
Range
90 to 280 VAC (L-N)
Upto 1000 A
1 Phase, 3 Phase
Star Connection
3
,
AC Only
Power
Consumption
<10 W
Frequency50/60 Hz +/- 2 Hz
Electrical Characteristics

19
Operating
Temperature
IEC Protection
IP Degree of
Protection
-10 °C to +50 °C
Storage
Temperature
-10 °C to +50 °C
Altitude Max 2500 m
Relative
Humidity
10% to 95%
Class II
(Double Insulation)
IP 64
Pollution
Degree
2
IEC Over
Voltage Category
CAT III
Indoor/Out Door
Use
Both
Device Mounting Wall Mount or
Flat Surface Mount
Weight ~ 0.876 kg
Dimensions (mm) 220.8 X 156.7 X 62.5
(L X B X H)
EMC Standards
USA
EU
EN 301 489-1,
EN 301 489-17,
EN 301 489-52,
IEC 61326-1
RF Standards EN 300 328,
EN 301 511,
EN 301 908 -1,
EN 301 908-13
Safety
Construction
IEC 61010-1 (CB)
FCC
CE
Canada ISED
Regulatory Compliance
Technical Specification (2/2)
Environmental Conditions
General Features 4
Current
Transformer
Standard 100 A,
200 A, 400 A & 1000 A
Voltage Cable 4 Core; 0.5 mm2 wire
Voltage Cable
Color Code
Customized to US,
EU and APAC regions
Accessories
4Considered for Phantom Edge device only

Safety instructions for installation
20
1. The product must be used by skilled and trained personnel only.
Personnel scheduled to be trained, familiarized, instructed, or
participating in a general training course may only work with the product
under the supervision of an experienced person.
2. Note the ESD handling instructions and handle components with care.
3. Turn off the power supply before connecting Phantom Edge to the LT
panel.
4. Always make sure that the LT panel is de-energized by using a tester.
When an electric tester touches a live or hot wire, the bulb inside the
tester lights up showing that the respective wire is live. Check all the
wires, the outer metallic covering of the LT panel, and any other hanging
wires with an electrical tester before proceeding with your work.
5. Be sure your hands are dry and wear non-conductive gloves, protective
clothing and shoes with insulated soles.
6. Never use equipment with frayed cords, damaged insulation, or broken
plugs.
7. Always use insulated tools while working.
8. Know the wire color code of your country. Refer to exhibit 1 in the
installation steps.
9. Do not drop Phantom Edge. It may lead to its damage or malfunctioning.
10. If the phantom edge unit is used in a manner not specified by the
manufacturer, the protection provided by the equipment may be impaired.
Robert Bosch Engineering And Business Solutions Private Limited
123, Industrial Layout, Hosur Road, Koramangala, Bangalore 560 095, India
Mail ID: [email protected]
Service & Support