Burkert 6144 User manual

Type 6144
3/2-way flipper valve
3/2 Flipperventil
Électrovanne à languette 3/2 voies
Bedienungsanleitung
Manuel d‘utilisation
Operating Instructions

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2
2 INTENDED USE
Use of the Flipper Valve Type 6144 for other than its intended
purpose may create hazards for persons, nearby equipment and
the environment.
▶The device may not be used in outdoor locations.
▶Always observe the conditions for operations and use and the
permissible data specified on the type plate and in the operating
instructions.
▶Safe and correct operation is only possible with proper transport,
storage and installation, and careful operation and maintenance.
▶Use the flipper value only for its intended purpose.
1 OPERATING INSTRUCTIONS
The operating instructions contain important information.
▶Read the instructions carefully and follow the safety instructions in
particular, and also observe the operating conditions.
▶Instructions must be available to each user.
▶The liability and warranty for Type 6144 are void if the operating
instructions are not followed.
1.1 Symbols
▶Designates an instruction to prevent risks.
→designates a procedure which you must carry out.
Warning of injuries:
DANGER!
Imminent danger. Serious or fatal injuries.
WARNING!
Potential danger. Serious or fatal injuries.
CAUTION!
Danger. Minor or moderately severe injuries.
Warns of damage to property:
NOTE!
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3
3 BASIC SAFETY INSTRUCTIONS
These safety instructions do not make allowance for any contin-
gencies and events which may arise during installation, operation and
maintenance.
Danger of injury from high pressure.
▶Before working on the system or device, switch off the pressure-
and vent or drain lines.
If switched on for a prolonged time, risk of burns or fire due to
hot device surface.
▶Keep the device away from highly flammable substances and media
and do not touch with bare hands.
General hazardous situations.
To prevent injuries:
▶In a hazardous area, the device may be used only in accordance-
with the specification on the separate Ex rating plate. To use the
device in an explosion-risk area, observe the additional information
with safety instructions for the explosion-risk area enclosed with
the device or the separate explosion-risk operating instructions.
▶Devices without a separate Ex rating plate may not be used in a
potentially explosive area.
▶Do not make any internal or external changes on the device and do
not subject it to mechanical stress.
▶Secure to prevent unintentional actuation.
▶Only trained technicians may perform installation and maintenance
work.
▶After an interruption, ensure that the process is restarted in a
controlled manner.
▶Observe the general rules of technology.
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5 STRUCTURE AND FUNCTION
The Flipper Valve Type 6144 is a 3/2-way solenoid valve that can be
operated either electrically (monostable or bistable) or mechanically via
manual actuation.
6 TECHNICAL DATA
6.1 Operating conditions
WARNING!
Danger of injury due to function failure.
The device is not designed for use in outdoor locations.
▶Do not use the Type 6144 in outdoor locations, and avoid heat
sources that could cause the temperature to exceed the permis-
sible temperature range.
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5
Ambient temperature -10 to +55 °C
Fluid temperature -10 to +55 °C
Fluids Compressed air: oiled, oil-free or dry;
neutral liquids and gases (5 µm filtering);Technical vacuum.
Protection category IP40 with rectangular connector
Protection class 3 acc. to VDE 0580,
UL with class II power supply unit
6.2 Mechanical data
Dimensions see data sheet
Housing material PPS, fibreglass reinforced
Seal material FKM
6.3 Type plate
Example: WWC
Circuit function
Pressure range
Voltage (±10 %)
Order no.
Power
consumption
Type
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6
6.4 Pneumatic data
Circuit functions
C
2
13
3/2-way valve, direct acting, outlet 2 depres-
surized when deenergized
D
2
13
3/2-way valve, direct acting, outlet 2 pres-
surized when deenergized
Fluidische Anschlüsse
WW C
1 NC (P) Closed with no current (NC), com-
pressed-air connection
2 COM (A) Working connection
3 NO (R) Opened with no current (NO), deaer-
ation
WW D
1 NO (P) Opened with no current (NO), deaer-
ation
2 COM (A) Working connection
3 NC (R) Closed with no current (NC), com-
pressed-air connection
Pressure range see type plate
6.5 Labelling of the electrical and fluid
connections
Electrical connection
Fluid connection
Electrical connection
Fluid connection
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6.6 Electrical data
Correct polarity is essential for the
device to function.
See chapter „6.5 Labelling of the electrical and fluid
connections“
Operating voltage as per type plate ± 10 %
Nominal power see type plate
Standard operating mode continuous operation,
duty cycle 100%
6.6.1. Control of the bistable version:
Labelling
Polarity
Min. pulse duration 50 ms
Valve (P seat)
is opened
Valve (P seat)
is closed
Valve (P seat)
is closed
Valve (P seat)
is opened
7ASSEMBLY
7.1 Safety instructions
WARNING!
Assembly work may result in hazardous situations.
▶Such work may only be performed by persons with appropriate
technical knowledge and using suitable tools.
▶After an interruption of the electricity or the compressed air supply,
ensure that the process is started up again in a defined or con-
trolled manner.
Danger from unintentional activation of the system.
Unintentional start-up of the system may lead to injuries and property
damage.
▶Use suitable means to prevent the system from being activated
unintentionally.
7.1.1. Devices which are designed for use in
zone 2/22
The user must ensure that this unit complies with the degree of pro-
tection IP54 in accordance with EN 60529. For example, by installing
it in a suitable housing.
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7.2 Fluid installations
WARNING!
Danger of injury from high pressure.
▶Before detaching lines and valves, cut off pressure and vent.
Risk of injury due to malfunction/escape of medium.
If the exhaust air from other processes is used to generate com-
pressed air for the device, the seals may be destroyed by the media
contained in the air.
▶Use only fresh air to generate compressed air for the device.
Important operating conditions to avoid
malfunctions:
The valve must be at least 5 mm away from other ferromagnetic
materials.
Installation position: any, preferably with the drive upwards.
Before assembly:
→Clean pipes and flange connections.
→To protect against malfunctions, install a filter (5 µm) upstream of
the valve.
Assembly of Type 6144 with Bürkert flange:
(see Figure 1: Assembly drawing for Bürkert flange)
WARNING!
Danger of escaping fluids!
Connections will leak if the seal is not properly seated.
▶Ensure that the supplied sealing mat is correctly seated.
→Insert sealing mat into the valve.
→Assign fluids 1, 2 and 3 correctly on the valve and connection
plate.
→Drill holes in accordance with hole pattern.
→Screw valve to connection plate
→Check valve for proper seal
Assembly of Type 6144 with lateral flange:
(see Figure 2: Assembly drawing for lateral flange)
→Assign fluids 1, 2 and 3 correctly on the valve and connection
plate.
→Drill holes in accordance with hole pattern.
→Screw valve to connection plate
→Check valve for proper seal
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9
M 1,6 8
10,4
4,5
25
21,5
max. Ø2
Valve with fastening elements
Connection plate
Sealing mat
Hole pattern:
Fig. 1: Assembly drawing for Bürkert flange
Valve with fastening
elements
Sealing mat
Fastening
screws
Fig. 2: Assembly drawing for lateral flange
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