Burkert 6213 EV User manual

Bedienungsanleitung
Manuel d‘utilisation
Operating Instructions
Type 6213 EV, 6281 EV
2/2-way solenoid valve
2/2-Wege-Magnetventil
Électrovanne 2/2 voies

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1 OPERATING INSTRUCTIONS
The operating instructions contain important information.
▶Read the operating instructions carefully and follow the safety instruc-
tions in particular, and also observe the operating conditions.
▶Operating instructions must be available to each user.
▶The liability and warranty for the device are void if the operating instruc-
tions are not followed.
1.1 Symbols
▶designates an instruction to prevent risks.
→designates a procedure which you must carry out.
Warning of injuries:
DANGER!
Imminent danger. Serious or fatal injuries.
WARNING!
Potential danger. Serious or fatal injuries.
CAUTION!
Danger. Minor or moderately severe injuries.
Warns of damage to property:
NOTE!
2 INTENDED USE
Incorrect use of the solenoid valve can be dangerous to people,
nearby equipment and the environment.
▶The device type 6213 EV / 6281 EV is designed to control, shut off
and meter neutral media up to a viscosity of 21 mm2/s.
▶Provided the cable plug is connected and installed correctly, e.g.
Bürkert Type 2508, the device satisfies protection class IP65 in
accordance with DIN EN 60529 / IEC 60529.
▶Use according to the permitted data, operating conditions and con-
ditions of use specified in the contract documents and operating
instructions.
▶In the case of explosion-proof devices (see rating plate or additional
plate) also follow the operating instructions for the coil / pilot control.
▶Correct transportation, correct storage and installation and careful use
and maintenance are essential for reliable and problem-free operation.
▶Use the device only as intended.
2.1 Definition of term
In these operating instructions, the term “device” always refers to the
Type 6213 EV / 6281 EV.
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Risk of injury due to malfunction of valves with alternating
current (AC).
Sticking core causes coil to overheat, resulting in a malfunction.
▶Monitor process to ensure function is in perfect working order.
Risk of short-circuit/escape of media through leaking screw
joints.
▶Ensure seals are seated correctly.
▶Carefully screw valve and pipelines together.
To prevent injury, ensure that:
▶Do not make any external modifications to the housing of the
device. Ensure that the system cannot be activated unintentionally.
▶Installation and repair work may be carried out by authorized techni-
cians only and with the appropriate tools.
▶After an interruption in the power supply or fluidic supply, ensure
that the process is restarted in a defined or controlled manner.
▶Do not put any loads on the body.
▶The general rules of technology apply to application planning and
operation of the device.
3 BASIC SAFETY INSTRUCTIONS
These safety instructions do not make allowance for any
• contingencies and events which may arise during the installation,
operation and maintenance of the devices.
• local safety regulations - the operator is responsible for observing
these regulations, also with reference to the installation personnel.
Danger - high pressure.
▶Before loosening the pipes and valves, turn off the pressure and
vent the pipes.
Risk of electric shock.
▶Before reaching into the device or the equipment, switch off the
power supply and secure to prevent reactivation.
▶Observe applicable accident prevention and safety regulations for
electrical equipment.
Risk of burns/risk of fire if used for a prolonged switch-on time
through hot device surface.
▶Keep the device away from highly flammable substances and media
and do not touch with bare hands.
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3.1 Warranty
The warranty is only valid if the device is used as intended in accordance
with the specified application conditions.
3.2 Information on the internet
The operating instructions and data sheets for type 6213 EV / 6281 EV
can be found on the internet at:
www.buerkert.com Type “6213” or “6281”
4 TECHNICAL DATA
4.1 Operating conditions
The following values are indicated on the type label:
• Voltage (Tolerance ± 10 %) / Current type
• Coil power consumption
(active power in W - at operating temperature)
• Operating pressure
• Body material: Brass (MS), Stainless steel (VA)
• Seal material: FKM, EPDM, NBR
Circuit function:
A (NC)
2 (A)
1 (P)
2/2-way valve, normally
closed
A (NC)
2 (A)
1 (P)
2/2-way valve, normally
closed,
with manual override
B (NO)
2 (B)
1 (P)
2/2-way valve, normally
open
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Protection class: IP65 with accordance with DIN EN 60529 / IEC
60529 with cable plug, e. g. Bürkert Type 2508
4.2 Application conditions
Ambient temperature: max. +55 °C
Operating duration: Unless otherwise indicated on the type label,
the solenoid system is suitable for con-
tinuous operation
Important information for functional reliability during continuous
operation.
If standstill for a long period at least 1-2 activations per day are
recommended.
Service life: High switching frequency and high pressures
reduce the service life
Permitted medium temperature depending on coil and seal material:
Coil body
PA/EP1)
Seal material Medium temperature
Polyamide PA FKM 0...+90 °C
Epoxy EP (NA38) FKM 0...+120 °C
Polyamide PA EPDM -30...+90 °C
Epoxy EP (NA38) EPDM -30...+100 °C
Polyamide PA NBR -10...+80 °C
1) Marking PA and EP under electric connection
Permitted media depending on seal material:
Seal material Permitted media 2)
FKM Per-solutions, hot oils without additives, diesel
and heating oil without additives, detergent
solution
EPDM Oil and grease-free liquids, cold and warm
water
NBR Cold and warm water
2) Gaseous media at low differential pressures (e.g. compressed air and vacuum)
can also be actuated in consideration (or due to restriction) of a lower tightness.
We recommend prior clarification with our sales office regarding the possible
application
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The following values must also be observed for valves with
UL/UR approval:
Temperatures non-hazardous
fluids (air, water and inert gas)
-30...+120 °C
-30...+100 °C
(for 6213 EV DN40)
Ambient Temperature -30...+55 °C
4.3 Conformity
In accordance with the EC Declaration of conformity, the solenoid
valve Type 6213 EV / 6281 EV is compliant with the EC Directives
(if applicable).
4.4 Standards
The applied standards, which verify conformity with the EC Directives,
can be found on the EC Type Examination Certificate and / or the EC
Declaration of Conformity (if applicable).
4.5 Type label (Example)
Type
Circuit function
Orifice Seal material
Body material
Identification number Manufacturer code
Voltage, Frequency,
Power consumption
Connection thread,
operating pressure
6213EV A 10 EPDM MS
Made in Germany
00221649
W14 LU
230V 50Hz 8W
G3/8 P
N0 - 10bar
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5 INSTALLATION
5.1 Safety instructions
DANGER!
Risk of injury from high pressure in the equipment.
▶Before loosening the pipes and valves, turn off the pressure and
vent the pipes.
Risk of injury due to electrical shock.
▶Before reaching into the system, switch off the power supply and
secure to prevent reactivation.
▶Observe applicable accident prevention and safety regulations for
electrical equipment.
WARNING!
Risk of injury from improper installation.
▶Installation may be carried out by authorized technicians only and
with the appropriate tools.
Risk of injury from unintentional activation of the system and an
uncontrolled restart.
▶Secure system from unintentional activation.
▶Following installation, ensure a controlled restart.
5.2 Before installation
Installation position: any, actuator preferably upwards.
Procedure:
→Check pipelines for dirt and clean.
→Install a dirt filter before the valve inlet (≤ 500 µm).
5.3 Installation
NOTE!
Caution risk of breakage.
▶Do not use the coil as a lifting arm.
→Hold the device with a open-end wrench on the body and screw
into the pipeline.
→Observe direction of flow:
The arrow on the body indicates the direction of flow.
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5.4 Manual override (optional Type 6281,
Code HA 17)
To control the valve manually, the hand lever under the coil must be turned
into the vertical position.
NOTE!
Caution.
▶Do not overturn hand lever.
▶When the hand lever is actuated, the valve can no longer be switched
electrically.
Opened position
Closed position
Hand lever
5.5 Electrical connection of the cable plug
WARNING!
Risk of injury due to electrical shock.
▶Before reaching into the system, switch off the power supply and
secure to prevent reactivation.
▶Observe applicable accident prevention and safety regulations for
electrical equipment.
If the protective conductor contact between the coil and body is
missing, there is danger of electrical shock.
▶Always connect protective conductor.
▶Check electrical continuity between coil and body.
Procedure:
→Tighten cable plug (for permitted types see data sheet), observing
max. torque 1 Nm.
→Check that seal is fitted correctly.
→Connect protective conductor and check electrical continuity between
coil and body.
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Note the voltage and current type as specified on the type label.
Authorized cable plug e.g. Type 2508
or other suitable cable plug in accor-
dance with DIN EN 175301-803
Form A
Seal
max. 1 Nm
Pulse version (optional, Code CF 16):
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• Valve opens when current pulse min. 50 ms:
– on Pin 1, + on Pin 2
• Valve closes when current pulse min. 50 ms:
+ on Pin 1, – on Pin 2
6 MAINTENANCE, TROUBLESHOOTING
6.1 Safety instructions
WARNING!
Risk of injury from improper maintenance.
▶Maintenance may be carried out by authorized technicians only and
with the appropriate tools.
Risk of injury from unintentional activation of the system and an
uncontrolled restart.
▶Secure system from unintentional activation.
▶Following maintenance, ensure a controlled restart.
6.2 Installation of the coil
WARNING!
Electric shock.
▶Before reaching into the system, switch off the power supply and
secure to prevent reactivation.
▶During installation ensure that the coil is situated firmly on the body
cover so that the protective conductor connection of the coil is con-
nected to the valve body.
▶Check protective conductor contact after installing the coil.
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Escaping medium.
When a sticking nut is loosened, medium may escape.
▶Do not tighten sticking nut any further.
Overheating, risk of fire.
Connection of the coil without pre-assembled valve will result in
overheating and destroy the coil.
▶Connect the coil with pre-assembled valve only.
Procedure:
→Connect coil body to the core guide pipe.
→Screw on coil with nut. Observe torque.
NOTE!
Device will be damaged if the wrong tools are used.
Always use a wrench to tighten nut. If other tools are used (e.g. pliers),
the device may be damaged.
→Check protective conductor.
Observe
torque for
fastening nut
(See table) !
Nut
O-ring
Core guide pipe
Locking pin
Torque for fastening nut:
Coil type Coil width Torque
AC10 32 mm resp. 40 mm 5 Nm
AC19 42 mm 10 Nm
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6.3 Malfunctions
If malfunctions occur, check whether:
→the device has been installed according to the instructions,
→the electrical and fluid connections are correct,
→the device is not damaged,
→all screws have been tightened,
→the voltage and pressure have been switched on,
→the pipelines are clean.
Valve does not switch
Possible cause:
• Short circuit or coil interrupted.
• Core or core area dirty.
• Medium pressure outside the permitted pressure range.
Valve does not close
Possible cause:
• Internal space of the valve is dirty.
• Small control bore in the diaphragm blocked.
• Valve opened by manual control.
7 SPARE PARTS
CAUTION!
Risk of injury and/or damage by the use of incorrect parts.
Incorrect accessories and unsuitable spare parts may cause injuries
and damage the device and the surrounding area.
▶Use only original accessories and original spare parts from Bürkert.
7.1 Ordering spare parts
Replacement part sets
When ordering replacement part sets, quote the sets SET 1, SET 3 or
SET 7 and the identification number of the device.
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7.2 Overview of replacement part sets
Coil set
SET 1
Wearing-
parts set
SET 3
6213 EV
Coil set
SET 1
Plunger tube
set SET 7
Wearing-
parts set
SET 3
6281 EV
8 TRANSPORT, STORAGE, DISPOSAL
NOTE!
Transport damages.
Inadequately protected equipment may be damaged during
transport.
▶During transportation protect the device against wet and dirt in
shock-resistant packaging.
▶Avoid exceeding or dropping below the allowable storage
temperature.
Incorrect storage may damage the device.
▶Store the device in a dry and dust-free location.
▶Storage temperature: -40...+80 °C.
Damage to the environment caused by device components
contaminated with media.
▶Observe applicable regulations on disposal and the environment.
→Dispose of the device and packaging in an environmentally friendly
manner.
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www.burkert.com
International address
www.burkert.com
Manuals and data sheets on the Internet: www.burkert.com
Bedienungsanleitungen und Datenblätter im Internet: www.buerkert.de
Instructions de service et fiches techniques sur Internet : www.buerkert.fr
© Bürkert Werke GmbH, 2013 - 2016
Operating Instructions 1602/06_EU-ML_00805875 / Original DE
Bürkert Fluid Control Systems
Sales Center
Christian-Bürkert-Str. 13-17
D-74653 Ingelfingen
Tel. + 49 (0) 7940 - 10 91 111
Fax + 49 (0) 7940 - 10 91 448
E-mail: [email protected]