Burkert 2100 series User manual

Type 2100
2/2 and 2/3-way angle seat valve
2/2- und 2/3-Wege-Schrägsitzventil
Vanne à siège incliné 2/2 et 2/3voies
Quickstart
English - Deutsch - Français

We reserve the right to make technical changes without notice.
Technische Änderungen vorbehalten.
Sous réserve de modifications techniques.
© Bürkert Werke GmbH & Co. KG, 2013-2020
Operating Instructions 2008/06_EUml_ 00810247 / Original DE

Type 2100
Contents
english 3
CONTENTS
1 About these instructions........................................................ 4
1.1 Symbols .........................................................................4
1.2 Definition of terms..........................................................5
2 Intended use........................................................................... 5
3 Basic safety instructions ....................................................... 6
4 General information ............................................................... 8
4.1 Contact address.............................................................8
4.2 Warranty.........................................................................8
4.3 Information on the Internet............................................. 8
5 Technical data........................................................................ 8
5.1 Conformity .....................................................................8
5.2 Standards.......................................................................8
5.3 Type label.......................................................................9
5.4 Operating conditions...................................................... 9
5.5 Mechanical data...........................................................12
6 Installation ............................................................................ 13
6.1 Safety instructions installation .....................................13
6.2 Preparatory work..........................................................14
6.3 Installing valve body .....................................................14
6.4 Installing devices with welded connection ...................14
6.5 Installing control unit ....................................................16
6.6 Turning actuator ...........................................................16
6.7 Connecting device pneumatically.................................17
7 Start-up ..................................................................................19
7.1 Set middle position on 3-position actuator ..................19
8 Deinstallation .........................................................................20
9 Transportation, storage, disposal.........................................21

Type 2100
About these instructions
english
4
1 ABOUT THESE
INSTRUCTIONS
The Quickstart contains extremely important information on the
device.
Keep these instructions ready to hand at the operation site.
Important safety information!
▶Carefully read these instructions.
▶Observe in particular the safety instructions, intended use and
operating conditions.
▶Persons, who work on the device, must read and understand
these instructions.
The operating instructions can be found on the Internet at:
http://www.buerkert.de
1.1 Symbols
DANGER!
Warns of an immediate danger.
▶Failure to observe the warning will result in fatal or serious in-
juries.
WARNING!
Warns of a potentially dangerous situation.
▶Failure to observe the warning may result in serious or fatal in-
juries.
CAUTION!
Warns of a possible danger.
▶Failure to observe the warning may result in moderate or
minor injuries.
ATTENTION!
Warns of damage to property.
▶Failure to observe the warning may result in damage to the
device or system.
Indicates important additional information, tips and recom-
mendations.
Refers to information in these instructions or in other doc-
umentation.
Designates an instruction for risk prevention.
Designates a procedure which you must carry out.
Indicates a result.

Type 2100
Intended use
english 5
1.2 Definition of terms
In these instructions the term "device" denotes the following
device types:
Angle seat valve Type 2100
The abbreviation “Ex” used in these instructions always stands
for “potentially explosive atmosphere”.
The term “büS” (Bürkert system bus) used in this manual refers to
the communication bus developed by Bürkert, based on the
CANopen protocol.
In these instructions, the unit bar stands for relative pressure. The
absolute pressure is stated separately in bar(abs).
2 INTENDED USE
The angle seat valve Type 2100 is designed to control the flow
rate of media. The permitted media are listed in the "Technical
data [}8]".
▶Use the device for its intended purpose only. Non-intended
use of the device may be dangerous to people, nearby equip-
ment and the environment.
▶Correct transportation, correct storage as well as correct in-
stallation, commissioning, operation and maintenance are es-
sential for reliable and problem-free operation.
▶When using the device, observe the permitted data, operating
conditions and application conditions. This information can be
found in the contractual documents, the operating instructions
and on the type label.
▶Use the device only in conjunction with third-party devices
and components recommended and authorized by Bürkert.
▶In potentially explosive atmospheres, only use devices ap-
proved for use in those areas. These devices are labeled with
a separate Ex type label. For such use, note the information
provided on the separate Ex type label and the additional ex-
plosion-related information or separate explosion-related op-
erating instructions.
▶Protect device from environmental influences (e.g. radiation,
air humidity, fumes). If you have any questions, contact your
Bürkert sales department.

Type 2100
Basic safety instructions
english
6
3 BASIC SAFETY
INSTRUCTIONS
These safety instructions do not take into account any unfore-
seen circumstances and events which occur during installation,
operation and maintenance.
The operator is responsible for observing the location-specific
safety regulations, also with reference to the personnel.
DANGER!
Risk of injury from high pressure and discharge of medium.
▶Before working on the device or system, switch off the pres-
sure. Vent or drain lines.
DANGER!
Electric shock due to installed electrical component.
▶Before working on the device or system, switch off the power
supply. Secure against reactivation.
▶Observe the applicable accident prevention and safety regula-
tions for electrical devices.
WARNING!
Risk of injury when opening the actuator.
The actuator contains a spring under tension. When the actuator
is opened, the spring will jump out and may cause injuries.
▶Do not open the actuator.
WARNING!
Risk of injury due to moving parts.
▶Do not reach into openings in the device.
▶Operate 3-position actuator with transparent cap only.
WARNING!
Danger of burns and risk of fire.
Quickly switching actuators or hot medium may cause the sur-
face of the device to become hot.
▶Only touch the device while wearing protective gloves.
▶Keep the device away from highly flammable substances and
media.
WARNING!
Danger due to loud noises.
Depending on the usage conditions, the device may generate
loud noises. Detailed information on the probability of loud
noises is available from the respective sales department.
▶Wear hearing protection when in the vicinity of the device.
WARNING!
Discharge of medium if packing gland worn.
▶If media are hazardous, safeguard the environment around the
discharge point.

Type 2100
Basic safety instructions
english 7
To prevent injuries, observe the following:
▶Secure device or plant to prevent unintentional activation.
▶Only trained technicians may perform installation and main-
tenance work.
▶Perform installation and maintenance with suitable tools only.
▶Heavy equipment must only be transported, assembled, in-
stalled or dismantled with the help of a second person as ap-
propriate and using suitable apparatus.
▶Following interruption of the process, ensure that the process
is restarted in a controlled manner.
Observe sequence:
1. Apply electrical or pneumatic supply.
2. Charge with medium.
▶Do not make any changes to the device and do not subject it
to mechanical stress.
▶Feed only those media, which are listed in the chapter "Tech-
nical data", into the medium ports.
▶Operate the device only in perfect state and in consideration
of the operating instructions.
▶For applications planning and operation of the device, ob-
serve the plant-specific safety regulations.
▶Observe the general rules of technology.
▶The plant owner is responsible for the safe operation and
handling of the plant.
To protect the environment, observe the following:
▶The pilot exhaust air of the device may be contaminated by
lubricants.

Type 2100
General information
english
8
4 GENERAL INFORMATION
4.1 Contact address
Germany
Bürkert Fluid Control Systems
Sales Center
Christian-Bürkert-Str. 13−17
D-74653 Ingelfingen
Phone: + 49 (0) 7940 - 10 91 111
Fax: + 49 (0) 7940 - 10 91 448
E-mail: [email protected]
International
The contact addresses can be found on the back pages of the
printed Quickstart. Also on the Internet at: http://www.burkert.com
4.2 Warranty
A precondition for the warranty is that the device is used as inten-
ded in consideration of the specified usage conditions.
4.3 Information on the Internet
Operating instructions and data sheets for the Bürkert products
can be found online at:
https://www.burkert.com/en
5 TECHNICAL DATA
5.1 Conformity
The device conforms to the EC directives as per the EC Declara-
tion of Conformity (if applicable).
5.2 Standards
The applied standards, which are used to demonstrate conform-
ity with the directives, are listed in the EU type examination certi-
ficate and/or the EU Declaration of Conformity (if applicable).
According to Pressure Equipment Directive observe the fol-
lowing operating conditions:
Nominal diameter port con-
nection
Maximum pressure for com-
pressible fluids of Group 1
(dangerous gases and vapours
according to Art. 3, No. 1.3,
letter a, first dash)
DN65 15 bar
Tab.1: Maximum pressure for compressible fluids of Group 1

Type 2100
Technical data
english 9
5.3 Type label
00175107
2100 A PTFE Kv40
PS 16bar Tmed -10°C - +185°C
Flow 1 2 see manual for derating W17AL
Made in Germany
Type
Control function
Manufacture code (coded)
Permitted medium
temperature
Flow coefficient
Seal material
Permitted medium pressure
Flow direction
Order number
For derating, please refer to
the operating instructions.
Fig.1: Example of a type label
5.3.1 Designation of the actuator size
Actuator size [mm] Designation
ø50 D
ø70 M
ø90 N
ø130 P
Tab.2: Designation of the actuator size
5.4 Operating conditions
Degree of protection IP67 according to IEC 529 / DIN EN
60529
Flow media Water, alcohols, oils, fuels, hydraulic
fluids, saline solutions, lyes, organic
solvents, vapour, air, neutral gases
Control media Neutral gases, air
Sound pressure level <70dB(A)
The sound pressure level may be
higher depending on the usage condi-
tions

Type 2100
Technical data
english
10
5.4.1 Temperature ranges
Medium
Actuator size
[mm]
Actuator ma-
terial
Medium tem-
perature (for
PTFE seal)
[°C]1
Ambient tem-
perature2 [°C]
ø 50 PPS −10...+230 0...+603
0...+1004
ø 70
ø 90
ø 130
Tab.3: Temperature range of medium
Environment
Pilot air port Ambient temperature [°C]5
Push-in connector –10...+60
Threaded bushing –10...+100
Tab.4: Temperature range of environment
Usage limits of the armature
Temperature [°C] Pressure (bar)
−10 … +50 25.0
100 24.5
150 22.4
200 20.3
230 19.0
Tab.5: Derating the medium pressure as per DINEN12516-1/
PN25
Temperature [°C] Pressure (bar)
−29 … +38 19.0
50 18.4
100 16.2
150 14.8
200 13.7
230 12.7
Tab.6: Derating the medium pressure ASMEB16.5/ASMEB16.34
CI.150
1 For applications at Tmax > 130 °C a PEEK seal is recommended.
2 When using a pilot valve the maximum ambient temperature is +55 °C
3 Pilot air connector as push-in connector.
4 Control air connector as threaded bushing.
5 When using an attachment part, observe its temperature range.