Buyers SaltDogg PRO4000 User manual

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Safety Precautions
1. Read this entire Owners Manual before operating this
spreader.
2. Read all safety decals on the spreader before operating.
3. Check to make sure all safety guards are securely mounted
into place before operating this spreader.
4. Verify that all personnel are clear of the spreader spray area
before starting or operating this spreader.
5. Do not over-load your vehicle beyond payload limits. If there
are any questions, contact the vehicle manufacturer.
6. Do not adjust, clean, lubricate or unclog material jambs
without first turning off the spreader.
7. Do not climb on or in the spreader during operation. Do not
ride on the spreader while the vehicle is in motion.
8. Make sure the spreader is securely fastened to the vehicle in
accordance with this manual.
9. Do not operate a spreader that is in need of maintenance or
repairs.
10. Batteries normally produce explosive gases which can
cause personal injury. Always disconnect the battery before
removing or replacing electrical components.
11. Do not leave unused material in hopper. Material can freeze
or solidify, causing spreader to not work properly, and/ or
damage the unit. Empty and clean after each use.
Installation Instructions
PRO4000 & PRO4000CH
SaltDogg® Electric Drive Poly
Hopper Spreaders
4.0 cubic yards
—continued inside
Table of Contents
General Information ....................................................................1
Safety Precautions ......................................................................1
Installation Instructions ........................................................... 2-4
Spreader Operation ................................................................ 3-4
Spreader Maintenance ................................................................4
Repair Parts & Drawings ......................................................... 5-8
Warranty Information ..................................................................8
General Information
Overall Length: 123.3 inches
Overall Width: 77 inches
Overall Height: 47.3 inches
Empty Weight: 812 lbs
Capacity Struck: 4.0 cu. yd.
Vehicle Requirements
Trucks with GVWR 15,000 to 26,000 lbs.
150 AMP or higher alternator is recommended.
Average Material Weights
Materials to use Weight (pounds per cubic yard)
Fine Salt-Dry 2,250
Coarse Salt-Dry 1,431
Sand Coarse-Dry 2,565
Note: To calculate the total spreader weight (including ice
control material), add the empty spreader weight plus the ice
control material and spreader accessories.
WARNING
Improper installation and operation could cause
personal injury, and/or property damage. Observe
the following Safety Precautions before, during and
after operating this spreader. By following these
precautions and common sense, possible injury to
persons and potential damage to this machine may
be avoided.
CAUTION
Do not overload vehicle beyond the vehicle’s GVWR
or GAWR. Check vehicle’s load rating certification
sticker for maximum vehicle capacity.

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INSTALLATION INSTRUCTIONS
1. MOUNTING THE SPREADER ONTO THE VEHICLE:
A. Remove the tailgate from the vehicle (if equipped) as well as
any other object which will interfere with the spreader.
B. Check truck’s bed for all kinds of sharp debris or foreign
objects. They can cut and seriously damage poly hopper.
C. Remove chute, hardware kit from inside spreader. If spreader
has been used make sure there is no material left in the hopper.
D. Prepare 4 boards as shown in Fig. 1. A board size is 2" x 4" x
60" long minimum. Boards can be as long as width of inside of
trucks body.
E. Next, set the spreader in the truck body. Use four bars on the
frame to lift the spreader (Fig. 1).
Fig. 1
F. Lower spreader onto 2" x 4" boards positioned in truck bed.
G. Center the spreader on the vehicle with the end of the
gear mount 14" to the rear of the nearest vertical obstruction
(bumper, trailer hitch, etc). Attach chute to spreader, check
for interference between the vehicle and the Spinner/Chute
Assembly.
H. Bolt the spreader to the vehicle frame through the lengths
of lumber using the holes located in each of the four (4) cross
members. Use 1/2" SAE Grade 5 hardware as required by
vehicle application.
I. In addition, secure spreader using four ratchet straps or chain
tie down kit (sold separately). Always tighten straps evenly!
• The spreader must be securely fastened to the frame of the
vehicle.
• Verify with the vehicle’s manufacturer that the factory installed
anchor points are designed for tie-down of such load.
• Periodically check that the spreader mounting hardware is
securely tightened, retighten if necessary.
2. CONTROL BOX AND VEHICLE WIRING HARNESS
INSTALLATION
Make sure you have connected the proper wire color.
THIS IS WIRE GROUND ELECTRICAL SYSTEM! NO
CONNECTIONS TO TRUCK’S FRAME OR BODY ALLOWED!
NOTE: Always disconnect battery before attempting to
install electrical components on your vehicle.
A. Mount the controller in a convenient location in the truck cab.
It is recommended not to mount the controller directly in front of
heat vents. Allow ample air space around controller.
B. Route both wire harnesses into truck cab through firewall
(it may be necessary to drill holes). Insulate hole to avoid water
leaks.
C. Insure no wires are nicked or damaged during installation.
D. Connect the 4-pin connector on the wire harness to the
control box 4-pin connector.
CAUTION
Never lift spreader with material in the hopper.
WARNING
Do not drill holes into fuel tanks, fuel lines, through
electrical wiring, etc that may be damaged by
drilling. To insure good performance of your
spreader, check the condition of truck’s electrical
system. Using digital voltmeter, check alternator and
battery voltage. With engine running and head lights
and heater fan ON good voltage reading should fall
between 13.0 and 15.3 volts. If voltage reading falls
out of this range, check and adjust your electric
system.
CAUTION
Do not mount controller in the way of air bag
deployment!
WARNING
Do not drill holes into fuel tanks, fuel lines, thru
electrical wiring, etc that may be damaged by drilling.
CAUTION
Inspect straps and hardware after each time spreader
is loaded. Tighten straps and hardware if necessary.
WARNING
Important! Do not use ratchet straps or tailgate latch
exclusively! Always fasten spreader to the vehicle!
LIFT SPREADERS
USING THESE HOLES

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IMPORTANT! Make sure all wires securely attached to
vehicle or spreader. Use wire ties and/or wire clamps to
attach wires. All excess wires must be rolled into bungles
and attached to vehicle or spreader.
E. Connect the 2-pin connector on the power cable to the
control box mating connector.
F. Connect wire harness single connectors to control box
connectors.
G. Connect fuse connector to the fuse terminal or ignition
switch (5 AMP max).
H. Lay out a path for the power cable to the battery, use quick
ties to secure power cable.
DO NOT CONNECT TO BATTERY AT THIS TIME!
I. Lay out path for wire harness to the rear of the vehicle. It
is recommended to stay clear of the exhaust system. Excess
heat can damage the wire harnesses. Use quick ties to secure
harness to underbody.
J. Connect the wire harness to the motors and vibrator. Make
sure wire colors on wire harness match colors on the motor.
Thoroughly clean battery terminals. Make sure battery
terminals have no tarnish or corrosion.
DO NOT CONNECT WIRE HARNESS TO DAMAGED
OR CORRODED TERMINALS! IT MAY RESULT IN
OVERHEATING, LOST POWER AND POTENTIAL
CONTROLLER DAMAGE!
K. Install the circuit breaker within 12" from the battery. Connect
red wire from cable 3035935 and battery cable 3001379 to
circuit breaker according to the breaker markings. Connect
the power cable and battery cable directly to the battery.
Make sure connection to battery terminals is good and tight.
Loose connection to battery terminals will result in sparking,
overheating and possible battery damage!
In trucks with dual battery systems always connect power cable
to primary battery (larger capacity/ truck starting battery).
L. Insure all functions of the controller are working properly.
M. Observe chain moving in proper direction. If direction is
wrong reverse wires between Motor and Wire Harness.
N. Optional spot light (5 AMP max) can be installed on spreader.
Use utility light kit part number 3018009. Remove cap from
single white wire. Connect light to this wire and the trucks
frames known ground (negative).and trucks frame.
3. CONTROLLER OPERATION
A. PRO4000/CH is equipped with a dual independent speed
controller. To start spreader, press "POWER" switch. Switch will
be illuminated. Chain and spinner will start rotating full speed for
2-3 sec then will slow down to originally dialed speeds. Chain
and spinner can be adjusted independently.
3016934
3030628
0203700
3035935
CB150PB
3001379
BATTERY POSITIVE
BATTERY NEGATIVE
CONNECT TO FUSE
OR WIRE IN FUSE PANEL,
CONTROLLED BY
IGNITION SWITCH

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A. Attach chute to hopper assembly by bolting chute to lower
tabs of motor mount. Then secure chute by engaging spring
latches in respective holes. Chute height can be adjusted by
attaching lower chute weldment to the upper one using upper or
lower set of holes.
4. SPINNER/CHUTE ASSEMBLY OPERATION
CAUTION
Always follow the following precautions so as not to
cause damage to the spreader.
4. Precautions
A. If the feed chain does not move because of dense material or
a material jam, remove all material from the hopper and free the
chain.
B. If the material in the hopper freezes, move the spreader into a
warm area to thaw.
C. To prevent the feed chain from freezing, do not store material
in the spreader.
D. The gearbox is designed to only accept torque from the
electrical motor. Therefore, DO NOT ATTEMPT TO FREE THE
FEED CHAIN BY USING A PIPE OR SIMILAR TOOL TO MOVE
OR DISLODGE THE CHAIN. If the feed chain is moved, the
gears within the gearbox will strip. This action will void all
warranties.
Spreader Maintenance
1. Use dielectric grease on all electrical connections before
an electrical connection is made or after a connector is
disconnected.
2. Grease the following:
• Idler shaft bearings (2)
• Flange bearings (2)
3. Check the Feed Chain tension periodically. To check the
tension, measure in 21"-25" from the rear edge of the gear box
mount. Push up on the chain with your hand. The conveyor
chain should lift up 2"-3" off the conveyor chain guide or cross
angles.
Feed
Chain
Rear of Sill
Extension
2" - 3"
21" - 25"
4. Empty the spreader of all ice control material when not in use
to prevent a frozen feed chain.
5. Wash out the spreader when it is not in use. At the end of
the season wash out the spreader to remove all ice control
materials. Thoroughly dry all metal surfaces. Paint and oil all
bare metal surfaces and chains to protect from rust. Properly
store the spreader for the next season.
End of Season Maintenance.
1. Wash spreader. Make sure no material or residue left in and
outside hopper.
2. Lubricate bearing using general automotive grease.
3. Inspect wire harness, connectors for broken insulation,
missing components. Replace if necessary.
4. Apply dielectric grease on all electrical connectors.
5. Store hopper indoors, in dry, cool place.
6. Inspect, clean and repaint frame.
7. Remove controller from truck. Store controller indoors, in dry,
cool place
8. Wash and lubricate chain.
B. The spread pattern and the amount of material dispensed is
dependent on the following factors:
1. Chain Gear Motor RPM
2. Baffle positions
3. Spinner Gear Motor RPM
Loosen Screws, Rotate
Shields to Adjust
Spray Pattern
Unscrew Bolts, Slide
Lower Chute Up or Down
Into Desired Position,
Reinstall & Tighten Bolts
SECURE CHUTE
USING PINS
3033174
ALIGH
HOLES

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ITEM PART NO. QTY. DESCRIPTION
13002631 1LABEL, "NO STEP"
23007113 1 PIN, CLEVIS, 5/16 X 2-1/2, .141 HOLE ZN
33014994 1PIN,COTTER,1/8IN X 1IN SST
43016309 1 MOTOR 12 VDC, .5 HP SPINNER
53018893 4 SCREW, SELF DRILL-SST, 10-16
63025065 1BUSHING STRAIN RELIEF
73030179 1SPINNER 18" POLY CW
83030182 1HUB, SPINNER POLY
93030868 1UPPER CHUTE WELDMENT
10 3052038 1 CHUTE LOWER WELDM
ITEM PART NO. QTY. DESCRIPTION
11 3052046 1SHIELD
12 3053491 1 MOTOR COVER, CHUTE
13 FCS031018175SS 4 SCREW, HHC 5/16-18 X 1 3/4 SS
14 FCS038016075SS 10 SCREW, HHC-3/8-16 X 3/4 SST
15 FNE031018034SS 4 NUT, NYLOCK, 5/16-18, GR A, SST
16 FNE038016044SS 6 NUT, NYLOCK 3/8-16 X 7/16 SST
17 FWF031075006SS 4 WASHER, FLAT, 5/16 X .688 X .065, SST
18 FWF038100007SS 6 WASHER, FLAT 3/8 USS SST
19 FWL038069009SS 4 WASHER, LOCK RHS-3/8 SST
Bill of Material
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PRO4000 Hopper Assembly
Bill of Materials
ITEM PART NO. QTY. DESCRIPTION
13052795 1TROUGH WELDMENT, PRO4000
23053262 1 BRACKET, WELDMENT GEAR MOTOR
3FWF038100007SS 12 WASHER, FLAT 3/8 USS SST
4FCS038016100SS 10 SCREW, HHC 3/8-16 X 1 304 SST
5FNE038016044SS 32 NUT, NYLOCK 3/8-16 X 7/16 SST
63038812 1 GEAR MOTOR, AUGER SHPE4000
7FWL038069009SS 3 WASHER, LOCK RHS-3/8 SST
8FCS038016075SS 5 SCREW, HHC-3/8-16 X 3/4 SST
92F24SCR 2 BEARING FLANGE 2 HOLES .75 ID SET SCREW
10 FCS050013150SS 4 SCREW, HHC-1/2-13 X 1.50 SST
11 3003873 14 WASHER, FLAT 1/2" SAE TYPE A SST
12 FNE050013053SS 24 NUT, NYLOCK 1/2-13 SS
13 3012001 1AUGER SHPE4000
14 1410803 1 PIN, CLEVIS, 3/8 X 2, 1038 ST, YZN
15 FPC013000100 1 COTTER PIN, 1/8 X 1, ZINC
16 3011999 1 HOPPER POLY 4 CU YA
17 3013516 18 WASHER, FLAT 1/2 ID 2.0 OD .135 THK SST
18 3006723 14 SCREW, HEX HD 1/2-13x1.5 GR5 SS
19 3012607 1COVER DISCHARGE
20 FCS050013125SS 2 SCREW, HHC-1/2-13 X 1-1/4 SST
21 3014189 6 WASHER, FLAT 3/8 X 1.5 X.120 SST
22 FCS038016125SS 12 SCREW, HHC-3/8-16 X 1.25 SST
23 3013279 1SCREEN SUPPORT, SHPE4000
24 3039490 2SCREEN SUPPORT, SHPE4000
ITEM PART NO. QTY. DESCRIPTION
25 3039492 1INVERTED VEE, WELDMENT
26 3007821 3STRAIN RELIEF BUSHING
27 3012081 2 VIBRATOR 450 LBS, 12 VDC
28 3007066 8 SCREW, HHC-3/8-16 X 2 SST
29 3015652 1 ADAPTER DUAL VIBRATORS, SHPE4000
30 4375 5 CLAMP, HOSE .4375, 9/32 HOLE
31 3007522 5
SCREW, SHEET MTL #12x1.0 HEX WASHER HD SST
32 3013541 1 CAP VYNIL 2.0 ID 1.0 LG
33 3019616 2 SCREW, HEX HEAD CAP 1/2-13 X 5.00 SST
34 3035344 2
GREASE FITTING 1/4TUBE 1/4-28 MALE STRAIGHT
35 3035346 1RIGHT ANGLE JUNCTION BLOCK
36 800 2 GREASE FITTING, 1/8in NPT, STRAIGHT
37 3035347 2 GREASE FITTING 1/4TUBE 1/8 NPT STRAIGHT
38 3035357 2 SCREW SOCKET HD, RND 8-32X 1.50 SST
39 3035358 2 NUT, NYLOCK 8-32 SST, BLACK OXIDE
40 3036016 1
GREASE TUBE FRONT BEARING AUGER
41 3035359 1 GREASE TUBE REAR BEARING AUGER
42 3035742 1 BUSHING SNAP THICK PANEL
43 3053487 1CHUTE ATTACHMENT, 4000/6000
44 3012144 4 BOLT,CARRIAGE, 5/16-18 X 3/4 RD HD SST
45 FNE031018034SS 4 NUT, NYLOCK, 5/16-18, GR A, SST
46 3017121 2BRACKET, RECEPTACLE SZ8 DEUTSCH
47 3053680 1MOTOR COVER, PRO4000
48 FCS025020075SS 4 SCREW, CAP 1/4-20 X 3/4 SST
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PRO4000CH Hopper Assembly
Bill of Materials
ITEM PART NO. QTY. DESCRIPTION
13038843 1TROUGH WELDMENT SHPE4000CH
23001522 4 BOLT, CARRIAGE 1/2-13 X 1 SST
33001523 12 NUT, HX FLNG-1/2-13 SST
43052649 1MOTOR DECK, WELDMENT
53004278 8 SCREW, BTN HD SOC CAP 1/2-13x 1 SST
63008872 2WIPER BELT, HOPPER
7FWF025063007SS 9 WASHER, FLAT 1/4 SAE SS
8FCS025020075SS 7 SCREW, CAP 1/4-20 X 3/4 SST
9FNE025020031SS 10 NUT, NYLOCK, 1/4-20, GR A, SST
10 3008294 2BEARING, FLANGED
11 3006723 4 SCREW, HEX HD 1/2-13x1.5 GR5 SS
12 FNE050013053SS 4 NUT, NYLOCK 1/2-13 SS
13 3008316 1 SHAFT, SPROCKET DRIVE END
14 3008289 1 COUPLING, DRIVE SHAFT/ GEARBOX
15 1410803 2 PIN, CLEVIS, 3/8 X 2, 1038 ST, YZN
16 FPC013000100 2 COTTER PIN, 1/8 X 1, ZINC
17 KS402 3 KEY, 1/4 X 1/4 X 2
18 3008300 4SPROCKET, D667H CHAIN
19 3008290 2 BEARING, HEAVY DUTY TAKE-UP
20 3008317 1 SHAFT, IDLER SPROCKET
21 3023046 2 BOLT, WELDED TAKE UP
22 3023022 2SPRING CHAIN TENSION
23 3031199 2TAKE-UP NUT WELDMENT
24 FNH063011054SS 2 NUT, HH 5/8-11 X 17/32 HIGH SST
25 3008860 1 CHAIN, 9FT. D667H CONVEYOR
26 3024575 1 GEAR MOTOR CONVEYOR 12 VDC
27 FCS038016100SS 10 SCREW, HHC 3/8-16 X 1 304 SST
ITEM PART NO. QTY. DESCRIPTION
28 3017121 2BRACKET, RECEPTACLE SZ8 DEUTSCH
29 FCS038016075SS 2 SCREW, HHC-3/8-16 X 3/4 SST
30 3039489 1COVER, CHAIN
31 3036883 1WELDMENT, MOTOR COVER
32 3015873 4
SCREW #12-14x.74 SS SELF DRIL HEX WASHER HD
33 3038847 1 HOPPER POLY 4 CU YA
34 FCS025020100SS 3 SCREW, CAP HEX HD 1/4-20 X 1 SST
35 3007115 16 WASHER, FLAT 3/8 X 1.5 X.048 SST
36 FCS038016125SS 22 SCREW, HHC-3/8-16 X 1.25 SST
37 FNE038016044SS 32 NUT, NYLOCK 3/8-16 X 7/16 SST
38 3039490 2SCREEN SUPPORT, SHPE4000
39 3013279 1SCREEN SUPPORT, SHPE4000
40 FWF038100007SS 6
WASHER, FLAT 3/8 USS SST
41 3039492 1INVERTED VEE, WELDMENT
42 3012081 1
VIBRATOR 450 LBS, 12 VDC
43 3007066 4 SCREW, HHC-3/8-16 X 2 SST
44 3035346 1RIGHT ANGLE JUNCTION BLOCK
45 3035347 2 GREASE FITTING 1/4TUBE 1/8 NPT STRAIGHT
46 3036051 1 GREASE HOSE FRONT DR SIDE
47 3036052 1 GREASE HOSE FRONT PS SIDE
48 3035345 2
GREASE FITTING 1/4TUBE 1/4-28 MALE 90 DEGREES
49 3035357 2 SCREW SOCKET HD, RND 8-32X 1.50 SST
50 3035358 2 NUT, NYLOCK 8-32 SST, BLACK OXIDE
51 4375 3 CLAMP, HOSE .4375, 9/32 HOLE
52 3007522 3
SCREW, SHEET MTL #12x1.0 HEX WASHER HD SST
53 3052651 1CHUTE ATTACHMENT, PRO4000/6000
54 800 2 GREASE FITTING, 1/8in NPT, STRAIGHT
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3053538_A
SALTDOGG®SPREADER WARRANTY
This warranty replaces all previous warranties and no employee of this company is authorized to extend additional warranties, or agreements, or implications not explicitly
covered herein. Buyers Products Company warrants all parts of the product to be free from defects in material and workmanship for a period of two (2) years. Parts must
be properly installed and used under normal conditions. Normal wear is excluded. Any part, which has been altered, including modifications, misuse, accident, or lack of
maintenance will not be considered under this warranty. The sole responsibility of Buyers Products Company under this warranty is limited to repairing or replacing any part(s),
which are returned, prepaid, 30 days after such defect is discovered, and returned part(s) are found to be defective by Buyers Products Company. Authorization from Buyers
Products Company must be obtained before returning any part. The following information must accompany defective parts returned to Buyers Products Company: RMA #,
spreader model, serial number, date installed, and distributor from whom purchased. Buyers Products Company shall not be liable for damage arising out of failure of any unit to
operate properly, or failure, or delay in work, or for any consequential damages. No charges for transportation or labor performed on any part will be allowed under this warranty.
PRO4000 Assembly PRO4000CH Assembly
Bill of Materials
Bill of Materials
ITEM PART NO. QTY. DESCRIPTION
19225 12 S-HOOK, 2.5" ZN, TARP STRAP
266050 8 SNAPPER PIN, 1/4 X 2, YLW ZINC
30203700 1 WIRE ASSEMBLY, 36 LONG
41496505 1 HOLD DOWN KIT, SPREADER (4 STRAPS)
53012458 2WIRE MESH, TOP SCREEN
63012959 1TARP, SHPE4000
73013589 4HOOK, TIE-DOWN SHPE4000
83016934 1 CONTROLLER SPEED 12 VDC, 60 AMP
93030628 1WIRE HARNESS MAIN
10 3033174 2PIN, CHUTE ATTACHMENT
11 3035938 1 KIT POWER CABLE REPLACES 3016943
12 3048137 1LABEL DANGER, REAR
13 3052071 2 BAG 40X24, WOVEN PP, WHITE
14 3052794 1HOPPER ASSEMBLY PRO4000
15 3053387 1 CHUTE SWING, ADJUSTABLE, 12VDC
16 3053537 1HARDWARE KIT PRO4000
17 TS31 6 STRAP, RUBBER TARP 31"
ITEM PART NO. QTY. DESCRIPTION
19225 12 S-HOOK, 2.5" ZN, TARP STRAP
266050 8 SNAPPER PIN, 1/4 X 2, YLW ZINC
30203700 1 WIRE ASSEMBLY, 36 LONG
41496505 1 HOLD DOWN KIT, SPREADER (4 STRAPS)
53012458 2WIRE MESH, TOP SCREEN
63012959 1TARP, SHPE4000
73013589 4HOOK, TIE-DOWN SHPE4000
83016934 1 CONTROLLER SPEED 12 VDC, 60 AMP
93030628 1WIRE HARNESS MAIN
10 3033172 1DECAL CONNECTION
11 3033174 2PIN, CHUTE ATTACHMENT
12 3035938 1 KIT POWER CABLE REPLACES 3016943
13 3047964 1 LABEL DANGER, SIDE
14 3048137 1LABEL DANGER, REAR
15 3052071 2 BAG 40X24, WOVEN PP, WHITE
16 3052786 1 HOPPER ASM 4.0 CU YD 12VDC, CHAIN
17 3053387 1 CHUTE SWING, ADJUSTABLE, 12VDC
18 3053537 1HARDWARE KIT PRO4000
19 TS31 6 STRAP, RUBBER TARP 31"
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