Cairox SOLANO W-100 User manual

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SOLANO DESIGN TECHNICAL DOCUMENTATION / TECHNISCHE DOCUMENTATIE GEBRUIKSAANWIJZING
/ NOTICE D’UTILISATION / DOKUMENTACJA TECHNICZNA / MŰSZAKI LEÍRÁS

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1. GENERAL INFORMATION ............................................................................................................................ 2
2. DIMENSIONS................................................................................................................................................... 3
3. TECHNICAL DATA......................................................................................................................................... 3
4. INSTALATION................................................................................................................................................. 4
4.1. RECOMMENDATION OF MONTAGE DISTANCES ................................................................................. 4
4.2. MOUNTING USING RODS UNDER THE CEILING .................................................................................. 4
4.3. MOUNTING AT WALLS USING BRACKETS ........................................................................................... 4
4.4. BRACKETS ................................................................................................................................................. .5
4.5. STAGES OF INSTALLATION ..................................................................................................................... 5
5. CONTROL SYSTEM ....................................................................................................................................... 6
5.1. CONNECTING GUIDE................................................................................................................................. 7
5.2. ELECTRIC SCHEME SOLANO DESIGN W/N ........................................................................................... 8
5.3. ELECTRIC SCHEME SOLANO DESIGN E ............................................................................................... .8
5.4. ELECTRIC SCHEME - CURTAIN CHAINING........................................................................................... 9
5.5. SOLANO DESIGN CONTROL SYSTEM .................................................................................................. 10
5.6. REGULATION S-TOUCH - SOLANO DESIGN W/N WIRING DIAGRAM............................................ 11
5.7. REGULATION S-TOUCH - SOLANO DESIGN E WIRING DIAGRAMS............................................... 12
6. DOOR CONTACT INSTALLATION ............................................................................................................ 12
7. GUIDELINES FOR CONNECTION WITH POWER SUPPLY .................................................................... 13
8. GUIDELINES FOR CONNECTION WITH PIPELINE................................................................................. 13
9. OPERATION .................................................................................................................................................. 13
10. CLEANING AND CONSERVATION ......................................................................................................... 14
11. HEATING CAPACITY ................................................................................................................................ 67
Air Curtain SOLANO DESIGN is dedicated to install over the door opening, it provides dynamic barrier cutting out
external environment from indoor.
SOLANO DESIGN types:
DESIGN-W-100 - curtain with water heat exchanger max. range 5 m;
DESIGN-N-100 - without heat exchanger (ambient); max. range 5 m;
DESIGN-E-100 - curtain with electrical heat exchanger max. range 5 m;
DESIGN-W- 150 - curtain with water heat exchanger max. range 5 m;
DESIGN-N-150 - without heat exchanger (ambient); max. range 5 m;
DESIGN-E-150 - curtain with electrical heat exchanger max. range 5 m;
DESIGN-W-200 - curtain with water heat exchanger max. range 5 m;
DESIGN-N-200 - without heat exchanger (ambient); max. range 5 m;
DESIGN-E-200 - curtain with electrical heat exchanger max. range 5 m

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* DESIGN-W temperature increase at inlet air 10ºC and heating agent temperature 90/70ºC / DESIGN -E temperature increase
at inlet air 10oC
W-100 N-100 E-100 W-150 N-150
E-150 W-200 N-200
E-200
230 / 50
3x400 /
50
230 / 50
3x400 /
50
230 / 50
3x400
/ 50
0,36 0,4 7,5 0,46 0,48 11,5 0,53 0,54
15,5
1,7 1,9 11 2,1 2,2 16,6 2,3 2,4 22,4
IP
-Insulation class 21/F
Connecting stub [”]
1/2 - - 1/2 - - 1/2 - -
Max. water temperature
[
O
C]
95 - - 95 - - 95 - -
1,6 - - 1,6 - - 1,6 - -
Temperature increase (∆T)
[ºC]*
14 - 10 16 - 11 17 - 11
Weight [kg
] 25,8 24 28,0 32,9 30,7 34,9 39,2 36,3
41,9
Weight of unit filled with
water [kg]
26,6 - - 34,2 - - 40,8 - -

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Width of doorway must be equal or lower than width of air curtain outlet (or outlets if air curtains are installed
side by side).
-for 50 mm in case of rods•
SOLANO: DESIGN-W-100; DESIGN-N-100; DESIGN-E-100; DESIGN-W-150; DESIGN-N-150; DESIGN-E-150;
DESIGN-W-200; DESIGN-N-200; DESIGN-E-200.
ATTENTION!
When installing the unit as in the figure above, a space (10 mm recommended) between the bracket and the casing
of curtain should be ensured (contact between the bracket and the casing is forbidden). It is recommended to level
the unit so that all of the screws were equally burdened by the curtain.
In case of installation under the ceiling, 4 pcs of M8 rods should be screwed into the hole:
-for 20 mm in case of rodsŒ
MOUNTING AT WALLS USING BRACKETS

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Brackets S-UB (option)
The set of brackets includes two consoles made of flat bar with Ø10 holes and a set of rods with nuts
and washers. Is required to fix each bracket to the wall by two screws (min. M8). Installation of each
bracket on the unit should also be performed using the supplied M8 rods, as indicated in the figure
below.
Type of curtain
Distance [mm]
DESIGN W-100; DESIGN E-100; DESIGN N-100
851
DESIGN W-150; DESIGN E-150; DESIGN N-150
1287
DESIGN W-200; DESIGN E-200; DESIGN N-200
1701
STAGES OF INSTALLATION
BRACKETS

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CONTROL SYSTEM –enables:
Connection of the room thermostat*, S-C fan switch, two-* or three-way* valve and S-DS-MEC or
S-DS-RMAG door contact*;
* not a standard equipment - available as an option
In this technical documentation we present the main connection diagrams air curtains SOLANO DESIGN with
control S-C. The diagrams with the S-ECM external control module are available in the manual for the S-ECM.
connection diagrams devices with S-SPLIT splitter are in documentation
S-SPLIT.
S
-C - 3-speed fan switch with room thermostat
Temperature range:
:
+10 … +30
oC
Operating temperature range
:
0 … +40
oC
IP/Insulation class:
: IP30
Max current
:
inducti
ve 5A, resistive 6A
Power supply: 230V/50Hz
S
-TOUCH
Temperature range:
:
+5 … +35
oC
Operating temperature range
: -10 … +60oC
IP/Insulation class
: IP30
Power supply: 24VDC
S
-V-2-1/2” –two-way 1/2 valve with
actuator IP/Insulation class:
IP20 Powe
r supply:
200
–240V 50/60Hz
Max water temperature: +93
oC
Max water pressure: 2,1MPa
Kvs: 3,0 m3/h
Opening time: 18 s
S
-V-3-1/2” –three-way 1/2 valve
with actuator
IP/Insulation class: IP20
Power supply:
200
–240V 50/60Hz
Max water temperature:
+93oC
Max water pressure: 2,1MPa
Kvs: 3,4 m3/h
Opening time: 18 s
S
-DS-RMAG –magnetic door switch with relay
Operating temperature range:
-
5 - +60oC
IP/Insulation class: IP 64
Connectors: NO
Max current: inductive/resistive 0,5A
Max relay current: in
ductive 3A
Max operating contactors distance: 6 mm
S
-DS-MEC –mechanical door switch
Operating temperature range:
-10 -+80oC
IP/Insulation class:
IP 65 Connectors: 1xNC i 1xNO
Max current:
resistive 4A –inductive 10A
Max Power load: 300VAC or 250VDC
CONTROL SYSTEM

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To connect the control system and power supply to the SOLANO DESIGN curtain, the front panel must be
opened by unscrewing the screws located in the upper parts of the unit. Power and control wires must be
routed through rubber passages located in the upper part of the air curtian.
CONNECTING GUIDE

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ŒPower supply 230V/50Hz (OMY 3x1,0mm2)
•Valve with actuator S-V-3 (OMY 3x0,75mm2)
or S
-V-2 (OMY 3x0,75mm2)
A
–Exchanger water supply
AB
–Valve water supply
B
–Return pipe water supply
ŽDoor contact S-DS-RMAG / S-DS-MEC (door
closed
–opened contacts; door opened–closed
contats). Use DC jumper between connectors NC and
1 if door contact not used.
•Air curtain step switch with thermostat S-C
(OMY 5x1
,0 mm2)
FAN AUTO
–fan operating depending on room
thermostat signal
FAN CONT
–
fan operating continously (deactivated
thermostat signal)
HEAT
–heating mode
FAN
–room thermostat deactivated
COOL
–cooling mode
ŒPower supply 3x400V/50Hz:
DESIGN E
-100 (5x2,5 mm²)
DESIGN E
-150 (5x2,5 mm²)
DESIGN E
-200 (5x4,0 mm²)
Max. diameter of power supply wire 6
,0 mm2.
ŽDoor contact S-DS-RMAG / S-DS-MEC (door
closed
–opened contacts;
door opened
–closed contats). Use DC jumper
between connectors NC and NC if door contact not
used (OMY 2x1
,0 mm2)
•Air curtain step switch with thermostat S-
C (OMY
5x1
,0mm2)
FAN AUTO
–fan operating depending on room
thermostat signal
FAN CONT
–fan operating contino
usly (deactivated
thermostat signal) HEAT
–heating mode
FAN
–room thermostat deactivated
COOL
–cooling mode
ELECTRIC SCHEME SOLANO DESIGN E
ELECTRIC SCHEME SOLANO DESIGN W/N

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Single S
-
C controller can run with up to 2 air curtains. Larger number of air curtains need to be connected
v
ia RX splitter.
ŒPower supply
•Valve with actuator S-V-3 (OMY 3x0,75mm2) or S-V-2
(OMY 3x0,75mm
2)
A
–Exchanger water supply
AB
–Valve water supply
B
–Return pipe water supply
ŽDoor contact S-DS-RMAG / S-DS-MEC (door closed –opened contacts; door opened –closed
contats). Use DC jumper between connectors NC and 1 if door contact not used.
•Air curtain step switch with thermostat S-C (OMY 5x1,0 mm2)
FAN AUTO
–fan operating depending on room thermostat signal
FAN CONT
–fan operating continously (deactivated thermostat signal)
HEAT
–heating mode
FAN
–room thermostat
ELECTRIC SCHEME- CURTAIN CHAINING

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ŒPower supply 230V/50Hz;
•Connectors for thermostat and fan step switch;
ŽDoor contact connector;
•Valve actuator connector DESIGN-..-W; heaters contactor connector DESIGN-..-E;
•BMS system connection;
‘S-TOUCH connectors;
’MASTER-SLAVE connectors;
“PT-1000 connectors;
LED INDICATORS:
G1, G2, G3
–signalize number of fan speed operating
S1, S2, S3
–signalize number of set fan speed
T
–signalize of valve set
DC
–signalize of door contact set
OPEN, CLOSE
–signalize valve actuator
WORK
–signalize of software working
SW3
–operating mode switch (default settings)
SOLANO DESIGN CONTROL SYSTEM

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1
Service switch / Servieschakelaar /
Switch de service / Przełącznik serwisowy/ Főkapcsoló
2
MASTER mode operating / Werkend
in MASTER-modus
/ Mode MAITRE/
Praca w trybie MASTER/
FÖLÉRENDELT mód
SLAVE mode operating
/ Werkend in SLAVE-modus
/Mode
ESCLAVE
/Praca w trybie SLAVE/ ALÁRENDELT
3
Service
/ Service / Switch de service / Przełącznik serwisowy/ Főkapcsoló
4
SOLANO DESIGN W/N
SOLANO DESIGN E
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K1 Programme*/ K1-programma*
/Mode K1*/ Program K1*/ K1 mód*
K2 Programme**/ K2-programma**/ Mode K2**/ Program
K2**/ K2 mód**
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Operating with thermostat / Werking
met thermostaat
/ Travail avec /
Praca z termostatem / termosztát
használata
Operating w/o thermostat / Werking zonder thermostaat /
Travail sans thermostat (chauff age forcé)/
Praca bez
termostatu (wymuszenie grzania) /
termosztát nélküli
*K1 programme –Signal from door switch or thermostat is main signal for the device to run
**K2 programme –Signal from door switch is main signal for the device to run and thermostat is in charge of valve/heaters
ŒPower supply
230V/50Hz (OMY
3x1mm
2)
•S-TOUCH (LIYCY 2x2x0,5mm2)
ŽDoor contact S-DS.
MAG / S
-DS-MEC (door
closed
–contacts
opened; door opened
contacts closed)
(OMY 2x0,5mm2)
•Valve with actuator
SV
-2 (OMY 3x0,75mm2)or
S
-V-3 (OMY 3x0,75mm2)
A
–Exchanger water supply
AB
–Valve water supply
B
–Return pipe water supply
•
EASY- W/N
NOTE: In last DRV in line, dipswitch SW2 has to
be switched to the right –T120.
REGULATION S-TOUCH - SOLANO DESIGN W/N WIRING DIAGRAM

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ŒPower supply 3x400V/50Hz
-
DESIGN-E-100 (min. 5x2,5 mm2)
(Overcurrent B16)
-
DESIGN -E-150 (min. 5x4,0 mm2)
(Overcurrent B20)
-
DESIGN -E-200 (min. 5x4,0 mm2)
(Overcurrent B25)
•S-TOUCH (LIYCY 2x2x0,5mm2)
ŽDoor contact S-DS-MAG / S-DS-MEC
(door
closed
–contacts opened; door opened –
contacts closed) (OMY 2x0,5mm
2)
•EASY E
ATTENTION:
Switch 4 on SW3 to the position “E” and then
restart the system switching it off for 5 seconds.
Each time the device is switched off the heaters
are being cooled for next 30 seconds
Sample of door contact installation.
S
-DS-MEC –
in cafe of installation in way which is show on drawing below, connectors 21 and 22 need to
be used.
DOOR CONTACT INSTALLATION
5.7 REGULATION S-TOUCH - SOLANO DESIGN E WIRING DIAGRAMS

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-
Before connecting the power supply check the correctness of connection of the fan motor and the
ontrollers These connections should be executed in accordance with their technical documentation.
- Before connecting the power supply check whether the mains voltage is in accordance with the voltage
on the dev
ice data shield.
-
The electrical system supplying the fan motor should be additionally protected with a circuit breaker
against the effects of a possible short
-circuit in the system
- Starting the device without connecting the ground conductor is forbidden.
- The connection should be executed in a way which does
not induce stresses. It is recommended to use flex pipes to
connect the stubs.
- It is recommended to install vent valves at the highest point
of the system.
-
Th
e system should be executed so that, in the case of a
failure, it is possible to disassemble the device. For this
purpose it is best to use shut
-
off valves just by the device.
-
The system with the heating medium must be protected
against an increase of the heating medium pressure above
the permissible value (1.6 MPa).
-
While screwing exchanger to pipeline -
connecting stubs
has to be hold by wrench.
-
The device is designed for operation inside buildings, at temperatures above 0o
C. In low temperatures
(below 0ºC) there is a danger of freezing of the medium.
- The manufacturer bears no responsibility for damage of the heat exchanger resulting from freezing of
the medium in the exchanger. It is forbidden to place any objects on the heater or to hang any objects
on the connecting stubs.
- The device must be inspected periodically. In the case of incorrect operation of the device it should be
switched off immediately.
-
It is forbidden to use a damaged device. The manufacturer bears no responsibility for damage
resulting from the use of a damaged device.
-
If it is necessary to clean the exchanger, be careful not to damage the aluminium lamellas.
-
For the time of performing inspection or cleaning the device, the electrical p
ower supply should be
disconnected.
- In case water is drained from the device for a longer period of time, the exchanger tubes should be
emptied with compressed air.
OPERATION
GUIDELINES FOR CONNECTION WITH PIPELINE
GUIDELINES FOR CONNECTION WITH POWER SUPPLY

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Periodically check (min. twice a year) state
of contamination of the heat exchanger , electric heaters
safety net. Contamination of the air inlet causes a decrease of heating capacity of the unit and the
adverse impact on fan operation (causes waving).
If cleaning of heat exchanger is needed use list
ed guidelines:
-
Disconnect power supply of unit.
-
Dismount inlet grill guard.
-
It is recommended to use pressured air to clean the exchanger, air stream need to be directed
perpendicular to exchanger and moved along lamellas.
-
Other installed equipment do not need be cleaned.
CLEANING AND CONSERVATION