CAME 8K01MP-0408 User manual

CAME.COM/UK
8K01MP-0408 ATS kit
QUICK SETUP GUIDE
Typical gate setup & geometry
Gate motor manual release
Kit wiring diagram
Control panel guide & safety
Complete kit for a pair of swing gates weighing
up to 400kg per leaf / max. width 3m
TO BE READ IN CONJUNCTION WITH THE FULL INSTRUCTION MANUAL

CONTENTS
DIR10
Pair of Photocells
AF43S
Radio Frequency Card
top-a433n
Tuned Antenna
ZL65
Control Panel
ATS30DGS
Motor
x2
8K01MP-0408: KIT CONTENTS
x2
TOP44RBN
Rolling code Transmitter
RGSM001S
Gateway Module
RSE
Connection Card
SIM
May be preinstalled in
RGSM001S
1Kit Contents
2Safety Instructions
3Typical Gate Setup
4Geometry
5Manual Release Instructions
6Wiring Diagram
7Pre-installed SIM Card
8Initial Power On
9Commissioning the RGSM
10 Commissioning via App
11 Commissioning via Panel
12 Safety Options
13 Replacing the SIM Card
14 Optional Accessories

2SAFETY INSTRUCTIONS
When correctly installed in compliance to installation instructions and adhering to all
current electrical, mechanical and manufacturer regulations, your automation system
will provide a high degree of safety and problem free operation.
Please take note of the following warnings that must be followed in order to
prevent accidents during your gate operation:
• Do not allow children to play near the gate.
• Keep all remote control operating devices out of the reach of children.
• Do not pass through the gate whilst in operation. Wait until they are fully open before passing through.
• Do not stop unnecessarily when passing through the gate.
• Keep feet away from the bottom of the gate during operation.
• Do not operate the gates by remote control unless they are in view.
• Do not attempt to block or interfere with the gate movement during operation.
• Under no circumstances should you attempt to modify the gate automation system.
• Ensure that your gate is serviced at 3 to 12 month intervals (dependent on number of openings) by your installation/
maintenance company.
• Report any signs of malfunction to your installation/maintenance company immediately.
• In the case of malfunction, isolate the power supply, release any additional locking mechanism, manually open the
gate (see manual release instruction booklet) and call your installation/maintenance company.
• If you are in any doubt regarding the operation of your gate, call your installation/maintenance company.

3 TYPICAL GATE SETUP
1
7
8
9
2
5
34
6
OUTSIDE OF GATES
INSIDE OF GATES
1ATS Motor 4Flashing Light (optional) 72nd set of Photocells (optional)
2Control Panel 5Selector Keypad (optional) 8Mechanical End Stop (not supplied)
3Reception Antenna 6Photocells (on outside of gate posts) 9Photocell column (optional accessory)
CONTROL PANEL
PHOTOCELLS
• The control panel should be mounted in an accessible position and not directly behind the gates, to avoid a
potential crushing hazard.
• Use cable glands to connect the devices to the control panel. One of these must be used exclusively for the
power supply cable.
• All holes should be sealed to avoid ingression and maintain the IP54 protection rating.
Only a competent service provider should open the enclosure
and adjust the settings.
• The photocells are used in pairs, one transmitter and one receiver.
• They should be installed between 500-600mm from the ground, facing each other.
• Power for the photocells is taken from the control panel 24v AC.
• The maximum range of the photocell should always be observed.
When the photocell beam is broken, the control panel can be programmed on how to react.
Please see ‘Safety’ section for more information.

4 GEOMETRY
• The greater the motor angle, the greater
the opening speed and the slower the
gear motor’s thrust.
• The smaller the motor angle, the slower
the opening speed and the greater the
gear motor’s thrust.
• Lubricate the bushing and fit it into one of the holes on the post bracket.
• The bracket holes allow the opening angle to be changed.
Opening A (mm) B (mm) E (mm) F (mm) C max. (mm)
90°130 130 960 1220 50
90°150 220 910 1290 150
90°120 270 890 1300 200
120°180 130 910 1300 50
Preliminary checks
Side hung gate GEOMETRY (3m)
Tick
1. Check that the gate structure is sturdy enough, the hinges work eciently and that there is
no friction between the fixed and moving parts
2. Make sure that measurement Cdoes not exceed the value shown in the reference table
3. Make sure that you have fitted opening and closing mechanical gate stops
OUTward OPENING gates
For outward opening gate geometry
please refer to the full Installation Manual.
A
C
B
60
60
E
F

5 MANUAL RELEASE
The ATS telescopic swing gate operators have a manual release lock beneath a hatch on
the top of the motors.
To manually release the gates:
1. Open the hatch covering the lock A.
2. Insert release key into lock Band turn clockwise C.
3. With your other hand firmly open the gate. The gate should be manually released. Now fully open the gate carefully at
the same speed as the automatic operator.
4. To re-engage, close the gate and turn the key back to its original position D. Attempt to manually move the gate to
ensure it is fully engaged.
Basic Maintenance: Hints & Tips
• Open manual release cover & spray locking
mechanism with suitable penetrating lubricant.
• Lubricate gate hinges.
• Manually release the gates at least once per month.
ALWAYS isolate the power supply as
instructed by your installer (even in a
power cut).
Release any additional locking
device fitted to the gate (eg. electric
lock etc).
a B C
D

6 wiring diagram
26
00
230
17
120
GND1 2 3P 7 10 TS 2 CX CY A B GNDS1 A B
+
-STB
M2 N2 ENC2M1 N1 ENC15E1110
L N
RSE
ZL65
Control Panel
AF43S
Plug-in
RSE
Set RSE jumper
to OFF
TOP-A433N
Antenna
Cable/length
RG58
Max. 5m
DIR
Photocells
Cable/length
RX 4 Core 0.5mm Flex
TX 4 Core 0.5mm Flex
1m - 30m
+ -
10 2 TX C NC TX 2
RX TX
RGSM001S
Gateway Module
Cable/length
Max 3m power
10 2 A B GND
ATS30DGS
Gate motors
Cable/length
1m - 20m = 3 Core 1.5mm
20m - 30m = 3 Core 2.5mm
Mains Supply
230 V AC
Cable/length
1m - 20m = 3 Core 1.5mm
20m - 30m = 3 Core 2.5mm

TITLE7pre-installed sim card
The pre-installed SIM card is an IOT/M2M multi SIM complete with 480MB data allowance and 3 year life term.
Under average usage of 3-4 gate manoeuvres per day, the data should last approximately 3 years.
In case you use up the 480MB data volume before the end of the 3-year term, you can easily add another 480MB data
volume by making a top-up, details of which can be found here:
www.cameconnect.co.uk/gsmmodule
Due to situations outside of our control, CAME cannot guarantee signal strength or availability and therefore will not be
held liable for lack of service.
came automation
internet
came cloud
setup app
for the installer
GET IT ON
App Store
GET IT ON
automation app
for the end user
GET IT ON
App Store
GET IT ON
System Frequency Approx. Movements Est. SIM Life Based on Usage
Occasional Usage Approx. 5 gate manoeuvres per
week
4-7 Years*
Average Usage** Approx. 3-4 gate manoeuvres
per day
3-4 Years
High Usage Approx. 5+ gate manoeuvres per
day, multiple scenarios running
1-3 Years
* SIM will expire after 3-4 years. (CAME guarantees 3 years with some tolerance for shelf life consideration)
** We anticipate SIM provided will have sufficient data for Average Usage (as shown above) lasting approx. 3 years

TITLE
7pre-installed sim card
The pre-installed SIM card is an IOT/M2M multi SIM complete with 480MB data allowance and 3 year life term.
Under average usage of 3-4 gate manoeuvres per day, the data should last approximately 3 years.
In case you use up the 480MB data volume before the end of the 3-year term, you can easily add another 480MB data
volume by making a top-up, details of which can be found here:
www.cameconnect.co.uk/gsmmodule
Due to situations outside of our control, CAME cannot guarantee signal strength or availability and therefore will not be
held liable for lack of service.
came automation
internet
came cloud
setup app
for the installer
GET IT ON
App Store
GET IT ON
automation app
for the end user
GET IT ON
App Store
GET IT ON
System Frequency Approx. Movements Est. SIM Life Based on Usage
Occasional Usage Approx. 5 gate manoeuvres per
week
4-7 Years*
Average Usage** Approx. 3-4 gate manoeuvres
per day
3-4 Years
High Usage Approx. 5+ gate manoeuvres per
day, multiple scenarios running
1-3 Years
* SIM will expire after 3-4 years. (CAME guarantees 3 years with some tolerance for shelf life consideration)
** We anticipate SIM provided will have sufficient data for Average Usage (as shown above) lasting approx. 3 years
8initial power ON
Power on the control board.
to check motor direction using control panel
CAUTION, Ensure the gate movement area is clear of all obstructions
Check the motor direction A2– ON
For motor 2, Press and hold
The gate should open, if not reverse the motor cables for motor 2 (Connections M2, N2)
Leave the gate leaf in the halfway position.
For motor 1, Press and hold
The gate should open, if not reverse the motor cables for motor 1 (Connections M1, N1)
Leave the gate leaf in the halfway position.
OUT1OUT2
Keycode
123456789ABCDE F
MATR
54051 6
300mAE GSM – 900 33dBm
DCS – 1800 30dBm
869.5MHz 14dBm
24V
CONNECT
123 4
GND
A
N
T
10+
2
COM
IN2
COM
IN1
B
A
–
1A 30V
RGSM001S
1 2
1GSM LED (Blue)
After a few seconds the LED will flash 1x/sec
indicating the RGSM001S is registered on a
GSM network.
2POWER LED (Green)
The LED will flash 5x/sec indicating the
RGSM001S is not yet configured on the
Connect platform.
antenna bracket Fitting instructions
Make sure your kit
contains the antenna,
bracket and cable.
Remove the safety
screw from the cable.
Tighten the safety
screw until the cable is
secure.
Screw the bracket
into place using the
two holes. Do not
screw into the plastic
enclosure as this
will invalidate your
warranty.
Slot the cable into
the single hole of the
bracket and re-attach
the safety screw.
Screw the antenna into
place.
1 2 3 4 5 6
Installer Tip
If the RGSM001S is located
in a concealed area and a
low GSM signal observed,
please use the supplied cable
extension for the GSM aerial.
This then allows the aerial to
be located in a more suitable
position.

TITLE9 commissioning the rgsm
3.1 Open the App and log in
using your technician details
as registered.
3.2 Select “CAME Connect
connection”.
3.3 Select “Installations
management”.
3.4 Select “New Installation”.
2.1 Select “Register as
technician”.
2.2 Fill in your details and
then “Confirm”.You will
receive an email containing
your log in information
and request to confirm the
account. Should the email not
arrive, please check your junk
folder.
download the
connect setup app
adding the rgsm gateway
to your technician account
technician
connect setup app
1
3
2
If you have an existing account, please move to step 3.
Important!
The installation must be carried out
by skilled and qualified personnel
Mr Wilson, Sills Road, DE74 2US
Mr Wilson, Sills Road, DE74 2US
1.1
GET IT ON
App Store
GET IT ON

TITLE
9 commissioning the rgsm
3.1 Open the App and log in
using your technician details
as registered.
3.2 Select “CAME Connect
connection”.
3.3 Select “Installations
management”.
3.4 Select “New Installation”.
2.1 Select “Register as
technician”.
2.2 Fill in your details and
then “Confirm”.You will
receive an email containing
your log in information
and request to confirm the
account. Should the email not
arrive, please check your junk
folder.
download the
connect setup app
adding the rgsm gateway
to your technician account
technician
connect setup app
1
3
2
If you have an existing account, please move to step 3.
Important!
The installation must be carried out
by skilled and qualified personnel
Mr Wilson, Sills Road, DE74 2US
Mr Wilson, Sills Road, DE74 2US
1.1
GET IT ON
App Store
GET IT ON
9 commissioning the rgsm
3.5 Fill in a site “Name” and
“Description” and then press
“Add”.
3.6 Select the site you have
created.
3.7 Press “Add gateway”. 3.8 Press ‘Manual Add’.
Installer Tip
The Name and Description entered
here, can be used to identify the
site location.
Name: Mr Wilson, Sills Rd, DE74 2US
Description: Mr Wilson, Sills Rd,
DE74 2US
This shows in the Installers
Setup App, under the site
management list.
3.9 To ensure future visibility in both the CONNECT Setup App and CAME Automation
App we recommend you should complete the details as shown below:
123456789ABCDEF
WILSON, DERBY, 8988228066602040825
Mr Wilson, Maple Avenue, Derby, Front Gate...
123456789ABCDEF
WILSON, DERBY, 8988228066602040825
Mr Wilson, Maple Avenue, Derby, Front Gate...
123456789ABCDEF
WILSON, DERBY, 8988228066602040825
Mr Wilson, Maple Avenue, Derby, Front Gate...
CAME RGSM Keycode:
123456789ABCDEF
1NCE SIM No:
8988228066602040825
CAME RGSM Keycode:
123456789ABCDEF
1NCE SIM No:
8988228066602040825
Keycode
Must be completed using the exact
‘CAME RGSM KEYCODE’ details
which can be found on the GSM
Support Card and on the GSM
module itself.
Name
We recommend you to enter your
customer’s Surname, location & 1NCE
SIM No. which can be found on the GSM
Support Card. For example:
WILSON, DERBY, 8988228066602040825
Description
This should be completed with any
other information of the end user/site
that you wish to have visibility of in the
CONNECT SetUp App, such as the
full address and the automation. For
example:
Mr Wilson, Maple Avenue, Derby
Front Gate Automation
Tap the “Add” button at the
bottom of the screen to proceed.

TITLE9 commissioning the rgsm
the importance of naming your gateway correctly
getting it right at the start can save lots of time in the future
for installers
By naming the gateway to our recommendation,
should you need to access the SIM number for
future top-up purposes, you will be able to do this
using the Installer Setup App.
The information can be
found in the
Gateway > Information
Device congured
Online
123456789ABCDEF
WILSON, DERBY, 8988228066602040825
Mr Wilson, Maple Avenue, Derby, Front Gate...
0374019A
RGSM Standalone Gateway
0.1
for END USERS
By naming the gateway to our recommendation,
should your customer need to access the SIM
number for future top-up purposes, they will be
able to do this using the Automation App.
The information can be
found in the
Gateway > Information

TITLE
9 commissioning the rgsm
the importance of naming your gateway correctly
getting it right at the start can save lots of time in the future
for installers
By naming the gateway to our recommendation,
should you need to access the SIM number for
future top-up purposes, you will be able to do this
using the Installer Setup App.
The information can be
found in the
Gateway > Information
Device congured
Online
123456789ABCDEF
WILSON, DERBY, 8988228066602040825
Mr Wilson, Maple Avenue, Derby, Front Gate...
0374019A
RGSM Standalone Gateway
0.1
for END USERS
By naming the gateway to our recommendation,
should your customer need to access the SIM
number for future top-up purposes, they will be
able to do this using the Automation App.
The information can be
found in the
Gateway > Information
9 commissioning the rgsm
troubleshooting
If you have any problems
setting up your RGSM, visit our
troubleshooting page:
3.10 The RED 3and GREEN 2LED’s will now be
on solid and the BLUE 1 flashing 1x/sec.
CONGRATULATIONS - the RGSM001S has now
been successfully added to the Connect platform
adding the rgsm gateway
to your technician account (continued)
3
OUT1OUT2
Keycode
123456789ABCDE F
MATR
54051 6
300mAE GSM – 900 33dBm
DCS – 1800 30dBm
869.5MHz 14dBm
24V
CONNECT
123 4
GND
A
N
T
10+
2
COM
IN2
COM
IN1
B
A
–
1A 30V
RGSM001S
1 2
3

TITLE
Encoder
Frog - F4024E
M1 + M2
10 COMMISSIONING VIA APP
Select the device you have
just created.
Select Quick Setup. Select Yes. Ensure Motor Type and
Number of Motors is set as
above, then select Next.
Select the 3 dots. Select add automation. Select Manual Add. Select ZL65 - ZL65 from the
drop-down list.
Enter a name and description,
then press Add.
adding
automation
1
ZL65 - ZL65 - Automation for swing gates
Activated
Axo - ATS
M1 + M2
Front Gates
Front Gates
1
Installer Tip
The Name and Description entered
here, can be used to identify the
gate location
Name: Front Gates
Description: Front Gates
This shows under the
customers Automation App
on the main display
Ensure the wiring is complete (refer to the wiring diagram), the micro limit switch end-
of-travel points are set (refer to the ATS manual) & any required physical stops are set
before commencing with programming

TITLE10 COMMISSIONING VIA APP
When the gate has successfully
calibrated, it will automatically
display the dialog box shown
below. Select Yes.
Select Add. Select either Local Acquisition
or Add with QR Code.
If you pressed Local Acquisition,
the screen will change to the one
shown here. Select the button on
the fob and it will add the button
straight onto the control panel.
Set the Opening Delay M1
and Closing Delay M2 to the
desired value (secs). Select
Next.
Set the safety inputs (please
refer to section 12 for
options). Select Next.
Select Calibrating Travel.

10 COMMISSIONING VIA APP
Select the back button to return
to the main menu.
Once it has been accepted on
the control panel It will display
the above screen. Enter a
Name and select the correct
function for the fob. Select
Save. Repeat this process for
all fobs.
Select the back button to
return to the main menu.
If you select ADD via QR
Code, the app will open the
devices camera enabling
scanning of the QR code on
the fobs packaging.
Once the QR code has been
scanned, enter a Name and
select the correct function
for each button on the fob. If
you wish for a certain button
to not be active, then untick
the check box for that button.
Select Confirm. Repeat this
process for all fobs.

TITLE
10 COMMISSIONING VIA APP
Accept the transfer request
directly from the email
received by the customer.
If the user has not previously
registered, select REGISTER
AS USER.
Complete the registration
details.
Finally, download the
Automation App.
On first login you will be
prompted to accept the
gateway.
You will then be presented
with control options for your
automation.
To transfer to a customer,
select the 3 dots.
Select Transfer site Enter customer details you
wish to transfer to.
Select confirm. The customer
will get an email asking to
confirm the account.
transfer to
customer
2
name@mycustomer.co.uk
name@mycustomer.co.uk
Firstname
Lastname
GET IT ON
App Store
GET IT ON

TITLE11 commissioning via panel
Ensure the wiring is complete (refer to the wiring diagram), the micro limit switch end-of-travel points are set
(refer to the ATS manual) & any required physical stops are set before commencing with programming Tick
1. Power on the control panel.
2. Press and hold the button for 2 seconds to access programming, F1 appears on the display.
3. Disable total stop – F1 - OFF
4. Disable safety inputs – F2& F3– OFF
5. Set the number of motors – F46– OFF
6. Set the motor type – A1 – 4
7. Check the motor direction – A2– ON
For motor 2, Press and hold . The gate should open, if not reverse the motor cables for motor 2
(Connections M2, N2). Leave the gate in the halfway position.
For motor 1, Press and hold . The gate should open, if not reverse the motor cables for motor 1
(Connections M1, N1). Leave the gate in the halfway position.
8. Setup the encoder – A3– ONThe Gates will now perform a close and open cycle.
9. Exit the programming using the button.
10. Check the gate operation by pulsing across connections 2 & 7, the gate will close.
Important! The installation must be carried out
by skilled and qualified personnel
Should the gates not operate as suggested above,
call CAME helpline 0115 921 0430 for technical support.
Safety inputs should now be configured and the gate force tested as required.
Please refer to the full manual to complete the commissioning.
button - used to perform the following operations:
• Exit the menu • Delete the changes • Go back to the previous screen
buttons - used to perform the following operations:
• Navigate the menu • Increase or decrease values
button - used to perform the following operations
• Access menus • Confirm a choice
1
2
3
1 2 3

TITLE
11 commissioning via panel
Ensure the wiring is complete (refer to the wiring diagram), the micro limit switch end-of-travel points are set
(refer to the ATS manual) & any required physical stops are set before commencing with programming Tick
1. Power on the control panel.
2. Press and hold the button for 2 seconds to access programming, F1 appears on the display.
3. Disable total stop – F1 - OFF
4. Disable safety inputs – F2& F3– OFF
5. Set the number of motors – F46– OFF
6. Set the motor type – A1 – 4
7. Check the motor direction – A2– ON
For motor 2, Press and hold . The gate should open, if not reverse the motor cables for motor 2
(Connections M2, N2). Leave the gate in the halfway position.
For motor 1, Press and hold . The gate should open, if not reverse the motor cables for motor 1
(Connections M1, N1). Leave the gate in the halfway position.
8. Setup the encoder – A3– ONThe Gates will now perform a close and open cycle.
9. Exit the programming using the button.
10. Check the gate operation by pulsing across connections 2 & 7, the gate will close.
Important! The installation must be carried out
by skilled and qualified personnel
Should the gates not operate as suggested above,
call CAME helpline 0115 921 0430 for technical support.
Safety inputs should now be configured and the gate force tested as required.
Please refer to the full manual to complete the commissioning.
button - used to perform the following operations:
• Exit the menu • Delete the changes • Go back to the previous screen
buttons - used to perform the following operations:
• Navigate the menu • Increase or decrease values
button - used to perform the following operations
• Access menus • Confirm a choice
1
2
3
1 2 3
11 commissioning via panel
Should the transmitter not operate as suggested above,
call CAME helpline 0115 921 0430 for technical support.
add a transmitter button
1. Press and hold the button for 2 seconds to access programming. ( F1 appears on the display).
2. Add a transmitter button - U1
3. Choose the function to be assigned to the button
1 = Step-by-step
2= Sequential
3= Open
4= Partial opening
4. A flashing number will now appear on the screen.
5. Press and release a button on a transmitter, the number on the screen will increment by one for
each button pressed. A maximum of 250 individual buttons can be saved.
remove a transmitter button
1. Press and hold the button for 2 seconds to access programming. ( F1 appears on the display).
2. Remove a transmitter button - U2– ON
3. Use the arrow buttons to choose the number associated with the transmitter button you wish to remove.
“CLR” will appear to confirm deletion
remove all transmitters
1. Press and hold the button for 2 seconds to access programming. ( F1 appears on the display).
2. Remove all transmitters – U3– ON
All transmitters will be deleted.
transmitter radio decoding
1. Press and hold the button for 2 seconds to access programming. ( F1 appears on the display).
2. Remove a transmitter button – U4
3. Choose the type of radio coding for the transmitters
1 = All decoding (default)
2= Rolling code
4= TW key block
Ensure the AF card is fitted (refer to the wiring diagram).

TITLE12 SAFETY options
FUNCTIONS > CX Input, CY Input
SAFETY INPUTS
If during the reverse motion a different safety is triggered the automation will perform the appropriate action for the new triggered
safety, should multiple safeties be triggered at the same time the automation will be halted at its current position.
SENSITIVE EDGES
C7 REOPENING DURING CLOSING
• When the automation is in its closing cycle and the safety circuit is triggered the automation will reverse its motion until it reaches its fully open
position again.
• If the auto closing option is enabled and the safety is no longer triggered the auto closing countdown will commence, once completed the
automation will start the closing cycle again.
• If the auto closing option is not enabled the automation will return to the fully open position awaiting another activation from a command device.
C8 RECLOSING DURING OPENING
• When the automation is in its opening cycle and the safety circuit is triggered the automation will reverse its motion until it reaches its fully
closed position again.
• Once the automation has reached the fully closed position it will require another activation from a command device to restart.
The above sequence will be attempted 3 times before the automation is halted, the automation will then
require activation from a command device to restart.
C1 REOPENING DURING CLOSING
• When the automation is in its closing cycle and the safety circuit is triggered the automation will stop and reverse its motion until it reaches its
fully open position again.
• If the auto closing option is enabled and the safety is no longer triggered the auto closing countdown will commence, once completed the
automation will start the closing cycle again.
• If the auto closing option is not enabled the automation will return to the fully open position awaiting another activation from a command device.
C2 RECLOSING DURING OPENING
• When the automation is in its opening cycle and the safety circuit is triggered the automation will stop and reverse its motion until it reaches its
fully closed position again.
• Once the automation has reached the fully closed position it will require another activation from a command device to restart.
C3 PARTIAL STOP
• When the automation is in its opening cycle and the safety circuit is triggered the automation will stop.
• If the auto closing option is enabled and the safety is no longer triggered the auto closing countdown will commence, once completed the
automation will start closing the device.
C4 OBSTRUCTION WAIT
• When the automation is in either its opening or closing cycle and the safety circuit is triggered the automation will stop.
• Once the safety is no longer triggered the automation will carry on the cycle it was performing at the time it was interrupted.
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