Camille Bauer SIRAX BT5400 Application guide

Пб  , , 
,     
SIRAX BT5400
Архангельск [phone]
Астана (7172)727-132
Астрахань [phone]
Барнаул [phone]
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Брянск [phone]
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Екатеринбург [phone]
Иваново [phone]
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Севастополь [phone]
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Сургут [phone]
Тверь [phone]
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PM 1000291 000 00 Device handbook SIRAX BT5400 2/36
Legal information
Warning notices
In this document warning notices are used, which you have to observe to ensure personal safety and to prevent damage to property. Depending
on the degree of danger the following symbols are used:
Qualified personnel
The product described in this document may be handled by personnel only, which is qualified for the respective task. Qualified personnel have
the training and experience to identify risks and potential hazards when working with the product. Qualified personnel are also able to understand
and follow the given safety and warning notices.
Intended use
The product described in this document may be used only for the application specified. The maximum electrical supply data and ambient con-
ditions specified in the technical data section must be adhered. For the perfect and safe operation of the device proper transport and storage as
well as professional assembly, installation, handling and maintenance are required.
Disclaimer of liability
The content of this document has been reviewed to ensure correctness. Nevertheless it may contain errors or
inconsistencies and we cannot guarantee completeness and correctness. This is especially true for dierent
language versions of this document. This document is regularly reviewed and updated.
If the warning notice is not followed death or severe personal injury will result.
If the warning notice is not followed damage to property or severe personal injury may result.
If the warning notice is not followed the device may be damaged or may not fulfill the expected
functionality.

PM 1000291 000 00 Device handbook SIRAX BT5400 3/36
Table of content
1. Introduction ……………………………………………………………………………………………………………4
1.1 Purpose of this document ………………………………………………………………………………………………4
1.2 Scope of supply …………………………………………………………………………………………………………4
1.3 Further documents ………………………………………………………………………………………………………4
2. Safety notes ……………………………………………………………………………………………………………4
3. Device overview ……………………………………………………………………………………………………………5
4. Mechanical mounting………………………………………………………………………………………………………5
4.1 Mounting ……………………………………………………………………………………………………………5
4.2 Demounting of the device ………………………………………………………………………………………………5
5. Electrical connections ……………………………………………………………………………………………………6
5.1 General safety notes ……………………………………………………………………………………………………6
5.2 Cross sections and tightening torques ……………………………………………………………………………………6
5.3 Inputs ……………………………………………………………………………………………………………6
5.4 Power supply …………………………………………………………………………………………………………7
5.5 Connection Diagram ……………………………………………………………………………………………………8
5.6 Modbus interface RS485 …………………………………………………………………………………………………8
6. Commissioning ……………………………………………………………………………………………………………8
6.1 Operating the device …………………………………………………………………………………………………9
6.2 LED indication …………………………………………………………………………………………………………9
6.3 Input and output screens ………………………………………………………………………………………………9
7. Programming ………………………………………………………………………………………………………… 10
7.1 Programming via Front LCD & Two keys………………………………………………………………………………… 10
7.1.1. Password Protection …………………………………………………………………………………………… 10
7.1.1.1 Password Verification …………………………………………………………………………………… 10
7.1.1.2 Editing Existing Password ………………………………………………………………………………… 11
7.1.2 Transducer Type Selection …………………………………………………………………………………… 12
7.1.3 System Type Selection ………………………………………………………………………………………… 12
7.1.4 Output Type Selection ………………………………………………………………………………………… 12
7.1.4.1 Output 1 Type Selection ………………………………………………………………………………… 12
7.1.4.2 Output 2 Type Selection ………………………………………………………………………………… 13
7.1.5 Potential Transformer Parameter Setting ………………………………………………………………………… 13
7.1.5.1 Potential Transformer primary value ……………………………………………………………………… 13
7.1.5.2 Potential Transformer Secondary Value …………………………………………………………………… 14
7.1.6 Current Transformer Parameter Setting ………………………………………………………………………… 15
7.1.6.1 Current Transformer Primary Value………………………………………………………………………… 15
7.1.6.2 Current Transformer Secondary Value……………………………………………………………………… 16
7.1.7 Communication Parameter Setting ……………………………………………………………………………… 17
7.1.7.1 Address Setting ………………………………………………………………………………………… 17
7.1.7.2 RS 485 Baud rate ……………………………………………………………………………………… 17
7.1.7.3 RS 485 Parity Selection ………………………………………………………………………………… 18
7.1.8 Input Characteristics Setting …………………………………………………………………………………… 18
7.1.8.1 End value of Input ……………………………………………………………………………………… 18
7.1.9 Output Characteristics Setting…………………………………………………………………………………… 21
7.1.9.1 Output 1 Characteristics Setting ………………………………………………………………………… 21
7.1.9.1.1 End value of output 1 ……………………………………………………………………………… 21
7.1.9.1.2 Start value of output 1 ……………………………………………………………………………… 22
7.1.9.1.3 Elbow value of output 1……………………………………………………………………………… 23
7.1.9.2 Output 2 Characteristics Setting ………………………………………………………………………… 24
7.1.9.2.1 End value of output 2 ……………………………………………………………………………… 24
7.1.9.2.2 Start value of output 2 ……………………………………………………………………………… 24
7.1.9.2.3 Elbow value of output 2……………………………………………………………………………… 25
7.1.10 Mode Selection ……………………………………………………………………………………………… 26
8. Phasor Diagram ………………………………………………………………………………………………………… 28
9. Programming via the programming connection and the PRKAB5000 programming cable……………………………… 29
9.1. Programming via the RS485 (Modbus) interface ……………………………………………………………………… 29
9.2. DIP Switch Setting for Output ………………………………………………………………………………………… 29

PM 1000291 000 00 Device handbook SIRAX BT5400 4/36
10. Service, maintenance and disposal ……………………………………………………………………………………… 30
10.1 Repair work and modifications ……………………………………………………………………………………… 30
10.2 Calibration and new adjustment ……………………………………………………………………………………… 30
10.3 Cleaning ………………………………………………………………………………………………………… 30
10.4 Disposal ………………………………………………………………………………………………………… 30
10.5 Return ………………………………………………………………………………………………………… 30
11. Technical data ……………………………………………………………………………………………………… 31
12. Dimensional drawings …………………………………………………………………………………………………… 33
13. Interface Definition Modbus RTU ………………………………………………………………………………………… 34
13.1 Modbus functions …………………………………………………………………………………………………… 34
13.2 Datatyp ……………………………………………………………………………………………………… 34
13.3 Modbus register …………………………………………………………………………………………………… 35

PM 1000291 000 00 Device handbook SIRAX BT5400 5/36
1. Introduction
1.1 Purpose of this document
This document describes the universal measurement device SIRAX BT5400. It is intended to be used by:
•Installation personnel and commissioning engineers
•Service and maintenance personnel
•Planners
Scope
This handbook is valid for all hardware versions of the BT5400. Some of the functions described in this document are available only, if the neces-
sary optional components are included in the device.
Required knowledge
A general knowledge in the field of electrical engineering is required. For assembly and installation of the device knowledge of applicable national
safety regulations and installation standard is required.
1.2 Scope of supply
•Measurement device SIRAX BT5400
•Safety instructions (multiple languages)
1.3 Further documents
The following documents are provided electronically
•Safety instructions SIRAX BT5400
•Operating Instructions SIRAX BT5400
•Data sheet SIRAX BT5400
2. Safety notes
Device may only be disposed in a professional manner!
The installation and commissioning should only be carried out by trained personnel.
Check the following points before commissioning:
- that the maximum values for all the connections are not exceeded, see „Technical data“ section,
- that the connection wires are not damaged, and that they are not live during wiring,
- that the power flow direction and the phase rotation are correct.
The instrument must be taken out of service if safe operation is no longer possible (e.g. visible damage). In this
case, all the connections must be switched o. The instrument must be returned to the factory or to an authorized
service dealer.
It is forbidden to open the housing and to make modifications to the instrument. The instrument is not equipped
with an integrated circuit breaker. During installation check that a labeled switch is installed and that it can easily
be reached by the operators.
Unauthorized repair or alteration of the unit invalidates the warranty.

PM 1000291 000 00 Device handbook SIRAX BT5400 6/36
3. Device overview
The SIRAX BT5400 is a transducer for a configurable measurement quantity (active, reactive, apparent power, phase angle or power factor) of
a single phase or three-phase power system. The measurement is available via display, Modbus interface and proportionally on two analog DC
current or voltage outputs. Extended information may be read via the Modbus interface (see chapter 13).
4. Mechanical mounting
The SIRAX BT5400 is designed for panel mounting.
4.1 Mounting
Dimensional drawing BT5400: See section 12
Any mounting position is possible. Device may be clipped onto a top-hat rail according EN 50022.
4.2 Demounting of the device
Disassembly of the device requires that all connected wires be without current. First, remove all push terminals and the wires of the current and
voltage inputs. Ensure that possible current transformers are short-circuited before the current connections on the device are opened. Release
the transducer from a top-hat rail.
Please ensure that the operating temperature limits are not exceeded when determining
the place of mounting (place of measurement): 0 … +45 °C

PM 1000291 000 00 Device handbook SIRAX BT5400 7/36
5. Electrical connections
Ensure under all circumstances that the leads are free of potential when connecting them!
Please observe that the data on the type plate must be adhered to!
The national provisions have to be observed in the installation and material selection of electric lines!
5.1 General safety notes
Symbol Meaning
Device may only be disposed of in a professional manner!
Double insulation, device of protection class 2
CAT III Measurement category CAT III for voltage inputs and power supply
CE conformity mark. The device fulfills the requirements of the applicable EC directives. See
declaration of conformity.
Caution! General hazard point. Read the operating instructions.
Attention: Danger to life!
Please note
5.2 Cross sections and tightening torques
Terminals 1 … 18
Single wire: ≤ 4,0mm2or multiwire with end splices: 2 x 2,5mm2
Torque: 0.5 … 0.6Nm rsp. 4.42 … 5.31 lbf in
Terminal A, B, G
Single wire: ≤ 1,5mm2or multiwire with end splices: 2 x 0,5mm2
Torque: max. 0.5 Nm rsp. 4.42 lbf in
All voltage measurement inputs must originate at circuit breakers or fuses rated by 1 Amps. This
does not apply to the neutral connector. You have to provide a method for manually removing
power from the device, such as a clearly labeled circuit breaker or a fused disconnect switch.
When using voltage transformers you have to ensure that their secondary connections never will be
short-circuited.
5.4 Power supply
A marked and easily accessible current limiting switch has to be arranged in the vicinity of the
device for turning o the power supply. Fusing should be 10 Amps or less and must be rated for
the available voltage and fault current.
5.3 Inputs

PM 1000291 000 00 Device handbook SIRAX BT5400 8/36
2
UL1
AUX
SUPPLY
LN
O/P-1 O/P-2
+-
N
1 3 13 14 15 16 17 1811
/
2
$
'
1. Single phase system
2
UL1
AUX
SUPPLY
LN
O/P-1 O/P-2
+-
UL2
UL3
1 3 13 14 15 16 17 1858
/
2
$
'
2. 3-wire, 3-phase system balanced load
UL1
UL2
UL3
N
AUX
SUPPLY
LN
O/P-1 O/P-2
+-
13 14 15 16 17 18
2 1 311
/
2
$
'
8. 4-wire, 3-phase system balanced load
3. 3-wire, 3-phase system unbalanced load, Aron connection
UL1
UL2
UL3
2
AUX
SUPPLY
LN
O/P-1 O/P-2
+-
1 3 7 9 13 14 15 16 17 1858
/
2
$
'
2
UL1
AUX
SUPPLY
4. 4-wire, 3-phase system unbalanced load
LN
O/P-1 O/P-2
+-
UL2
UL3
N
1 3 4 6 7 9 13 14 15 16 17 185811
/
2
$
'
UL1
UL2
UL3
AUX
SUPPLY
LN
O/P-1 O/P-2
+-
13 14 15 16 17 18
2 1 35
/
2
$
'
5. 3-wire, 3-phase system balanced load,
phase shift UL12 - IL1
UL1
UL2
UL3
AUX
SUPPLY
LN
O/P-1 O/P-2
+-
13 14 15 16 17 18
5 1 38
/
2
$
'
6. 3-wire, 3-phase system balanced load,
phase shift UL23 - IL1
UL1
UL2
UL3
AUX
SUPPLY
LN
O/P-1 O/P-2
+-
13 14 15 16 17 18
2 1 38
/
2
$
'
7. 3-wire, 3-phase system balanced load,
phase shift UL31 - IL1
5.5 Connection Diagram
2
UL1 UL2 UL3 N
Input U AUX
581113 14 15 16
~~
-+ -+
Output-1
Input-I Output-2
2
5
8
11
13
14
15
16
I1 I2I1´ I2´ I3 I3´
1346 7
-+
9 17 18
ABG
RS485

PM 1000291 000 00 Device handbook SIRAX BT5400 9/36
5.6 Modbus interface RS485
Via the optional Modbus interface measurement data may be provided for a superior system.
MASTER
+3.3 / +5V
Rx/Tx+,A
RS485 Bus
Rs
Rt
Rs
Rx/Tx-,B
GND
1)
Rt
ABG ABG ABG
The signal wires (A, B) have to be twisted. G can be connected via a wire or via the cable screen. In disturbed environments shielded cables must
be used. To avoid the possibility of loop currents, an Earth connection should be made at one point on the bus. Supply resistors (Rs) have to be
present in bus master (PC) interface. Stubs should be avoided when connecting the devices. A pure daisy chain network is ideal.
You may connect up to 32 Modbus devices to the bus. A proper operation requires that all devices connected to the bus have equal
communication settings (baud rate, transmission format) and unique Modbus addresses.
The bus system is operated half duplex and may be extended to a maximum length of 1200 m without repeater.
1) One ground connection only. This is
possibly made within the master
(PC).
Rt: Termination resistors: 120 Ω each for
long cables (> approx. 10 m)
Rs: Bus supply resistors,
390 Ω each
Label version
Before commissioning you have to check if the connection data of the device
match the data of the plant.
If so, you can start to put the device into operation by switching on the power
supply and the measurement inputs.
6. Commissioning

PM 1000291 000 00 Device handbook SIRAX BT5400 10/36
ON O/P1 O/P2 COM
6.1 Operating the device
6.3 Input and output screens
SIRAX BT5400 can be configured and programmed at site for the following:
PT Primary, PT Secondary, CT Primary, CT Secondary, Input Characteristics (i.e
start, end and elbow value of Input) and Output Characteristics (i.e Voltage or Cur-
rent and start, end and elbow Value of outputs.)
The front panel has two push buttons through which the user can enter into pro-
gramming mode and can configure the transducer.
Operation is performed by means of 2 keys:
2 keys “ UP” und “ DOWN” for navigation and for the selection of values.
6.2 LED indication
LED LED OPERATING CONDITION LED OPERATING STATUS
ON Aux. Supply healthy condition Green LED continuous ON
O/P 1 Output 1 voltage Green LED continuous ON
Output 1 current Red LED continuous ON
O/P 2 Output 2 voltage Green LED continuous ON
Output 2 current Red LED continuous ON
Table 1: Measured parameters
Measured parameters Unit of Measurement
Active Power W
Reactive Power VAr
Apparent Power VA
Power Factor –
Phase Angle °(DEG)
DOWN
UP
ON O/P1 O/P2 COM ON O/P1 O/P2 COM ON O/P1 O/P2 COM
ON O/P1 O/P2 COM ON O/P1 O/P2 COM
In normal operation the user is presented with display test screen followed by version screen to one of the output screen.
For Apparent Power Transducer: Input Appa-
rent Power, Output 1 as Current or Voltage
Output 2 as Current or Voltage
For Power Factor Transducer Input Power
Factor, Output 1 as Current or Voltage
Output 2 as Current or Voltage
For Reactive Power Transducer, Input Reac-
tive Power, Output 1 as Current or Voltage
Output 2 as Current or Voltage
For Phase Angle Transducer Input Phase
Angle Output 1 as Current or Voltage and
Output 2 as Current or Voltage
For Active Power Transducer, Input Active
Power, Output 1 as Current or Voltage
Output 2 as Current or Voltage