Canon Nagel Installation instructions

September 2001 Rev. 0
A Service Guide for Non-Canon Brand Products
NAGEL FINISHER
Service Support Guide
Canon U.S.A., Inc.
Systems & Technical Support Division

Nagel Finisher Service Support Guide
Nagel Finisher Service Support Guide Rev. 0 September 2001 Page i
IMPORTANT
SPECIFICATIONS AND OTHER INFORMATION CONTAINED
HEREIN MAY VARY SLIGHTLY FROM ACTUAL MACHINE
VALUES OR THOSE FOUND IN ADVERTISING AND OTHER
PRINTED MATTER. USE OF THIS SERVICE SUPPORT GUIDE
SHOULD BE STRICTLY SUPERVISED TO AVOID DISCLOSURE
OF CONFIDENTIAL INFORMATION.
THIS SERVICE SUPPORT GUIDE INCLUDES INFORMATION
RELATING TO THE NAGEL FINISHER, A PROFESSIONAL
BOOKLET MAKER MANUFACTURED FOR THE CLC 5000 BY
Ernst Nagel GmbH.

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The Nagel Finisher is a Non-Canon Product manufactured by Ernst Nagel GmbH.
Published by
Canon U.S.A., Inc.
One Canon Plaza
Lake Success, NY 11042-1198
1-800-OK-CANON
Canon U.S.A. Homepage: http://www.usa.canon.com
Canon U.S.A. Internet e-Support Center: http://www.support.cusa.canon.com./
Printed in the United States of America.
Distributed in the United States by Canon U.S.A., Inc.
This service support guide is the property of Canon U.S.A., Inc. All rights reserved.
The information contained in this service support guide constitutes confidential information of Canon U.S.A., Inc.
Pursuant to the dealer agreement with Canon U.S.A., Inc., this service support guide is solely for reference purposes and may be
used only by authorized Dealers of Canon U.S.A., Inc. No part of this service support guide may be reproduced or transmitted in
any form by any means, electronic or mechanical, for any purpose without the prior written consent of Canon U.S.A., Inc.,
except as expressly permitted herein.
Pursuant to the dealer agreement with Canon U.S.A., Inc., Dealer agrees to indemnify Canon U.S.A., Inc. and to hold it harmless
from and against any claims arising out of Dealer’s possession, use, or misuse of this service support guide.
Canon U.S.A., Inc. may, in its sole discretion, modify the information and/or specifications contained in this service support
guide at any time without notice.
Canon is a registered trademark of Canon Inc.
CLC and ColorPASS are trademarks of Canon Inc.
Nagel is a trademark of Ernst Nagel GmbH
DocBuilder Pro and Command Workstation are trademarks of Electronics for Imaging, Inc.
All other company names and product names may be trademarks or registered trademarks of their respective owners, and are
hereby acknowledged.

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Table of Contents
I. Product Overview ............................................................................................................................................1
II. Design Features................................................................................................................................................1
A. Nagel Booklet Maker/FN5 ................................................................................................................................1
B. Nagel Trimmer/TP5...........................................................................................................................................1
C. Sorting & Stacking ............................................................................................................................................1
D. Off-Line And On-Line Usage............................................................................................................................1
E. Options To Increase Productivity ......................................................................................................................1
III. Product Configuration ....................................................................................................................................2
A. Nagel Finisher Item Numbers............................................................................................................................3
B. Consumables......................................................................................................................................................3
IV. Specifications....................................................................................................................................................4
A. Nagel Finisher ...................................................................................................................................................4
V. Service Features...............................................................................................................................................5
A. Serviceability .....................................................................................................................................................5
B. Software Requirements......................................................................................................................................5
C. Estimated Installation Time ...............................................................................................................................5
D. Space Requirements ..........................................................................................................................................5
E. Power Requirements..........................................................................................................................................6
VI. Service Policy ...................................................................................................................................................6
A. Dealer Technical Support ..................................................................................................................................6
B. Internet Systems And Technical Support ..........................................................................................................6
C. Warranty Conditions..........................................................................................................................................6
D. Escalation Procedure .........................................................................................................................................7
VII. Technical Training ..........................................................................................................................................8
A. Certification, Availability and Prerequisite .......................................................................................................8
B. Course Description ............................................................................................................................................8
C. Materials ............................................................................................................................................................8
VIII. Service Requirements .....................................................................................................................................8
A. Authorization Policy..........................................................................................................................................8

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I. Product Overview
The Nagel™ Finisher is a Professional Booklet maker manufactured and
designed for the CLC 5000 by Ernst Nagel GmbH. The Nagel Finisher consists
of the Nagel Booklet Maker/FN5 and may include the optional Nagel
Trimmer/TP5. The Nagel Finisher creates booklets on-line using the CLC 5000
with a majority of functions (booklet size, format, trim, staple modes, etc.)
controlled by either the ColorPASS Command Workstation™ or printer driver.
These same features are also available off-line.
II. Design Features
A. Nagel Booklet Maker/FN5
The Nagel Booklet Maker/FN5 is capable of creating professional booklets
from LTR-R to 12”x18” sheets. The staple feature for the Nagel Booklet
Maker/FN5 is used only for saddle stitching. Corner stapling is not
available on this unit.
B. Nagel Trimmer/TP5
The optional Nagel Trimmer/TP5 creates a clean cut along the edge of the
booklet and presses the stapled end so that the finished booklet lays flat
and does not have the tendency to open.
C. Sorting & Stacking
The Nagel Booklet Maker/FN5 will stack documents if booklet trimming is
not required. The maximum stacking capacity is up to 1,000 sheets (LTR-
R to 12”x18”) 105gsm paper; transparencies can also be stacked. Sorting
function is available when the optional Shift Tray is installed. With the
optional Shift Tray installed, the maximum stacking capacity is reduced to
approximately 850 sheets.
D. Off-Line And On-Line Usage
The Nagel Finisher offers both off-line and on-line capabilities. This allows
the user to make booklets using heavy paper1that the CLC 5000 normally
can’t handle in Auto duplex mode or make booklets from black & white
documents that are printed by another device. It does require that the
prints are carried to the finisher and fed manually, and not via the CLC
5000.
E. Options To Increase Productivity
• Stapling Head 5000 FN5
o Adds two additional stapling heads to the two standard heads.
• Loop Stapling Head FN5
o A two loop stapling head option.
• Shift Tray
o Separates up to 850 sheets into sets.
1Refer to the Specifications for acceptable paperweight on the Nagel Finisher.

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Nagel Finisher
Items included in the Nagel Booklet Maker/FN5 Box
! 1 x Nagel Booklet Maker/FN5
! 2 x Normal Stapling Head 5.000 FN5 (already inside the machine)
! 1 x Belt Stacker
! 1 x Stacker Wheel
! 1 x Power Cord
! 1 x Connecting Kit
! 1 x User's guide
Items included in the (Optional) Nagel Trimmer/TP5 Box
! 1 x Nagel Trimmer/TP5
! CABLE 1:1 Sub-D 9pol x 1
! Connecting Screw x 1
! Service Hand Wheel x 1
! User guide x 1
Items included in the (Optional) Shift Tray Box
! 1 x Shift Tray
III. Product Configuration
Nagel Trimmer/TP5
(Option)
Shift Tray
(Option)
Nagel Finisher is shown
attached to the CLC5000
Nagel Booklet Maker/FN5

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A. Nagel Finisher Item Numbers
Item Item Number2
Nagel Booklet Maker/FN530117V53601
Options
Nagel Trimmer/TP5 0117V53702
Shift Tray 0117V53801
B. Consumables
Item Item Number2Contents
Loop Stapling Head FN5 F23-8104NAG • Head x 1
• Ri 2
6/6
Loo
p
S
ta
p
le
5000
p
cs x 1
Normal Stapling Head 5000 FN5 F23-8105NAG • Head x 1
• Normal Staple Reel 5000 pcs x 1
Normal Staple Reel
(5000 pcs for normal stapling head) F23-8106NAG Flat staple Cartridge x 1 (accommodates 5000 staples)
Ri 26/6 Loop Staples
5000 pcs for loop stapling head F23-8107NAG Loop staple 5000 pcs 210 staples x 24 strips
26/6 Normal Staples
5000 pcs for loop stapling head 0128V63901 Flat staple 5000 pcs 210 staples x 24 strips
2Item Numbers and Part Numbers are subject to change due to engineering changes, etc.
3The Nagel Booklet Maker/FN5 requires a Buffer Pass Unit-B1 (6667A002AA) and Buffer Pass Side Cover (6883A001AA).

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IV. Specifications
Note: All specifications are subject to change without notice.
A. Nagel Finisher
Nagel Booklet Maker/FN5
A
pp
licable Pa
p
er 17 lb. – 140 lb Index
Applicable Paper Sizes 12” x 18”, Ledger, Legal, Letter, Letter-R
Booklet Size Maximum 64 pages (approximately 16 - 28 lbs. bond)
Power4115V or 208V (208V required if attaching Nagel Trimmer/TP5)
Dimensions (with Shift Tray) Approximately 58.66" x 27.95" x 33.46" (1490x710x850mm)
Weight Approximately 308.65 lbs (140kg)
Nagel Trimmer/TP5 (Option)
Method
O
f Trimmin
g
One cutter trimming
Position Of Trimming Face trimming
Trimming Capacity Follow stapling capacity
Trim Size Approximately 0-15mm
Press And Trim Creases booklet fold and makes a face trim
Power4Directly from Nagel Booklet Maker/FN5 which must be set at 208V
Dimensions Approximately 30.32” x 27.95" x 33.46" (770x710x850mm)
Weight Approximately 352.74 lbs. (160kg)
Shift Tray (Option)
Wei
g
ht Approximately 22.04 lbs (10kg)
Sorting & Stacking
S
trai
g
ht
S
tack Up to 1,000 sheets
Sorter (Option) Sets are sorted by the Shift Tray (up to 850)
Stacking Capacity Approximately 40 Booklets (STMT, 16 sheets, 64 pages)
Staple
Booklet Saddle Stitched
Booklets With 2 Or 4 Staples
• 12”x18” - 6”x9”
• 11”x17” - LTR
• LGL - 8.5”x7”
• LTR-R - STMT
• LTR - LTR vertical si
g
nature
Paper Size LTR-R to 12”x18” for booklet
Staple Positions • 2 or 4 flat staples
• 2 loop staples
Staple Capacity Per
Head/Cartridge
• Flat staples: 5,000 capacity / head / CRG
• Loop: 210 capacity / strip (210 staples x 24 strips)
4The Nagel Booklet Maker/FN5 will operate on 115V however; 208V is required when attaching the optional Nagel Trimmer/TP5.

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V. Service Features
A. Serviceability
To ensure machine reliability, Canon U.S.A., Inc. recommends that a
Quality Assurance Visit is performed to clean and inspect the Nagel
Finisher when performing QA for the CLC 5000. Refer to the CLC 5000 for
further details.
B. Software Requirements
The CLC 5000 should be Version 4.03 or higher; the ColorPASS-Z5000
should be V1.2 or higher, and DocBuilder Pro™ requires use of a Dongle
at the workstation used.
C. Estimated Installation Time
The installation time will vary based upon system configurations.
Description Estimated Time5
Nagel Booklet Maker/FN53 (With Buffer Pass) 40 minutes
Nagel Trimmer/TP5 (Option) 30 minutes
Shift Tray (Option) 20 minutes
D. Space Requirements
This section specifies the minimum amount of space required for the
system. The area where the system is to be located should provide easy
access to all sides of the equipment for service, allowing at least one foot
on either side and at least one foot in the rear.
NOTE:
Due to the weight of the Nagel Finisher, it is recommended that at
least four people be used to lift each section off the palate.
5Estimated installation times are based on hardware installation with an experienced technician only.

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E. Power Requirements
The Nagel Finisher comes with a 208V power cord (actually rated at 230V)
to be used at the same voltage as the CLC 5000. The Nagel Booklet
Maker/FN5 is installed with the supplied 208V plug, however, a 115V cable
can be purchased separately to operate the Nagel Booklet Maker/FN5 at
115V.
The Nagel Booklet Maker/FN5 has an internal switching power supply,
which can be set to handle either 208V or 115V.
The complete Nagel Finisher consisting of the Nagel Booklet Maker/FN5
and the Nagel Trimmer/TP5 must be powered using the 208V setting.
VI. Service Policy
A. Dealer Technical Support
The following support mechanisms have been established to deliver high
quality and timely technical support services and product information to
Nagel Finisher dealerships. These support services cover areas such as:
system and user software, networking and connectivity issues, electro-
mechanical operations, and other hardware servicing issues.
B. Internet Systems And Technical Support
Canon U.S.A. Systems and Technical Support Division provides an on-line
technical e-Support Center at http://www.support.cusa.canon.com.
The e-Support Center is your total support resource for Software and
Connectivity Support, Hardware Services and digital connectivity
Educational Programs. The on-line technical support includes complete
documentation, downloads and a comprehensive database of common
problems and solutions 24 hours a day, 7 days a week.
If you do not already have access to the Canon e-Support Center, you can
register by contacting the Technical Support Center during the business
hours of 9AM to 8PM Eastern Time at 1-800-528-2830.
C. Warranty Conditions
The Warranty Term for the Nagel Finisher is 90 days after delivery to the
original purchaser. The Original Purchaser is entitled to the same warranty
protection offered through the CLC 5000 warranty terms for accessory
items. This product is not covered under WARP. Defective parts replaced
during the warranty term should be returned, along with all applicable
documentation to Canon U.S.A. for processing. Canon's Digital Solutions
Specialists and Regional Service Managers can answer any question
about this program.

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D. Escalation Procedure
The Canon Connectivity escalation procedure diagrammed below will be
utilized for the support of the Nagel Finisher.
Nagel Finsher
Not Operating Properly
Technician escalates the problem to the supervisor and dealership
technical support
Dealership Needs Canon’s Assistance
Note: In general, initial dealership
response time will be set to meet
the market condition and may be
contractually stipulated.
Dispatches within 2 Hours may
be expected.
Call the ISG Technical Support Center
at 1-800-528-2830
Between 9:00AM and 8:00PM
Eastern Time.
If a problem is not initially
resolved, it will be escalated to
the CUSA Engineering Group or
a Digital Solutions Specialist will
be dispatched as required.

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VII. Technical Training
A. Certification, Availability and Prerequisite
Technicians will be trained and certified in the Nagel Finisher two-day In-
House Training Classes held at the Canon Regional Training Centers. The
prerequisite for this class is CLC 5000 series course. Contact your Canon
Regional Training Center or the Canon on-line technical e-Support Center for
specific class schedules and location.
B. Course Description
The two-day service training agenda will encompass the unique functions
and servicing procedures of the Nagel Finisher. Upon completion of the
two-day training program, the student will have acquired the skills to be
able to:
1. Install the Nagel Finisher and Software
2. Operate the CLC 5000 utilizing the Nagel Finisher
3. Answer customer questions regarding features or functionally
4. Perform general maintenance procedures
5. Troubleshoot the Nagel Finisher
A Nagel Finisher Service Manual will be distributed to each technician at
the beginning of class.
C. Materials
Nagel Finisher service materials may by ordered by telephoning the Parts
Order Desk at 1-732-521-7230 or by fax [phone].
Item Part Number2
Nagel Finisher Service Manual DU7-1103-000
Nagel Finisher Parts Catalog DU7-3105-000
VIII. Service Requirements
A. Authorization Policy
In order to become authorized and maintain your authorization to service
the Nagel Finisher, each dealer location must employ a minimum of one
technician. Failure to maintain an adequate number of technicians can
cause cancellation of the location’s authorized status. As a result of being
authorized, the location is ultimately responsible for the service provided for
units that are placed by personnel working out of that authorized location.
Canon USA strongly recommends that each dealership location also have
at least one System Engineer (SE) to aid the technicians in the field to
properly support the customer’s System, especially for computers and
computer networks.