Canon Staple Finisher-D1 User manual

7654321
Product Outline
Technology
Periodic Servicing
Parts Replacement and Cleaning Procedure
Adjustment
Installation
Appendix
Staple Finisher-D1 / Booklet Finisher-D1
Service Manual
F-0-1F-0-1
May 5, 2010
Revision 0

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Application
This manual has been issued by Canon Inc. for qualied persons to learn technical theory,
installation, maintenance, and repair of products. This manual covers all localities where the
products are sold. For this reason, there may be information in this manual that does not
apply to your locality.
Corrections
This manual may contain technical inaccuracies or typographical errors due to improvements
or changes in products. When changes occur in applicable products or in the contents of this
manual, Canon will release technical information as the need arises. In the event of major
changes in the contents of this manual over a long or short period, Canon will issue a new
edition of this manual.
The following paragraph does not apply to any countries where such provisions are
inconsistent with local law.
Trademarks
The product names and company names used in this manual are the registered trademarks
of the individual companies.
Copyright
This manual is copyrighted with all rights reserved. Under the copyright laws, this manual may
not be copied, reproduced or translated into another language, in whole or in part, without the
written consent of Canon Inc.
(C) CANON INC. 2009
Caution
Use of this manual should be strictly supervised to avoid disclosure of condential
information.

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Explanation of Symbols
The following symbols are used throughout this Service Manual.
Symbols Explanation Symbols Explanation
Check. Remove the claw.
Check visually. Insert the claw.
Check the noise. Use the bundled part.
Disconnect the connector. Push the part.
Connect the connector. Plug the power cable.
Remove the cable/wire
from the cable guide or wire
saddle. Turn on the power.
Set the cable/wire to the
cable guide or wire saddle.
Remove the screw.
Tighten the screw.
The following rules apply throughout this Service Manual:
1. Each chapter contains sections explaining the purpose of specic functions and the
relationship between electrical and mechanical systems with reference to the timing of
operation.
In the diagrams, represents the path of mechanical drive; where a signal name
accompanies the symbol, the arrow indicates the direction of the electric
signal.
The expression "turn on the power" means ipping on the power switch, closing the
front door, and closing the delivery unit door, which results in supplying the machine with
power.
2. In the digital circuits, '1' is used to indicate that the voltage level of a given signal is
"High", while '0' is used to indicate "Low". (The voltage value, however, differs from
circuit to circuit.) In addition, the asterisk (*) as in "DRMD*" indicates that the DRMD
signal goes on when '0'.
In practically all cases, the internal mechanisms of a microprocessor cannot be checked
in the eld. Therefore, the operations of the microprocessors used in the machines
are not discussed: they are explained in terms of from sensors to the input of the DC
controller PCB and from the output of the DC controller PCB to the loads.
The descriptions in this Service Manual are subject to change without notice for product
improvement or other purposes, and major changes will be communicated in the form of
Service Information bulletins.
All service persons are expected to have a good understanding of the contents of this Service
Manual and all relevant Service Information bulletins and be able to identify and isolate faults
in the machine.

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Contents
Safety Precautions
Notes Before it Works Servicing ------------------------------------------0-2
Product Outline
Features-------------------------------------------------------------------------1-2
Specications ------------------------------------------------------------------1-3
Finisher Unit------------------------------------------------------------------------- 1-3
Staple Unit --------------------------------------------------------------------------- 1-4
Saddle Stitcher Unit (Booklet Finisher-D1)---------------------------------- 1-5
Others--------------------------------------------------------------------------------- 1-6
Names of Parts----------------------------------------------------------------1-7
External View(Front) -------------------------------------------------------------- 1-7
Finisher (Staple Finisher)----------------------------------------------------------------- 1-7
Saddle Finisher (Booklet Finisher) ----------------------------------------------------- 1-7
External View(Rear)--------------------------------------------------------------- 1-8
Finisher (Staple Finisher)----------------------------------------------------------------- 1-8
Saddle Finisher (Booklet Finisher) ----------------------------------------------------- 1-8
External View(Internal) ----------------------------------------------------------- 1-9
Saddle Finisher (Booklet Finisher) ----------------------------------------------------- 1-9
Cross Section(Front)-------------------------------------------------------------1-10
Finisher (Staple Finisher)----------------------------------------------------------------1-10
Saddle Finisher (Booklet Finisher) ----------------------------------------------------1-11
Optional Construction------------------------------------------------------1-12
Technology
Basic Conguration-----------------------------------------------------------2-2
Functional Conguration -------------------------------------------------------- 2-2
Overview of Electrical Circuitry ------------------------------------------------- 2-3
Controls--------------------------------------------------------------------------2-4
Controls ------------------------------------------------------------------------------ 2-4
Feeding Unit--------------------------------------------------------------------2-5
Outline-------------------------------------------------------------------------------- 2-5
Basic Operations------------------------------------------------------------------- 2-6
Straight Path Paper Feed Operation------------------------------------------ 2-7
Processing Tray Paper Feed Operation-------------------------------------- 2-9
Buffer Path Paper Feed Operation-------------------------------------------2-10
Switching Over the Paper Path------------------------------------------------2-11
Stack Tray Unit --------------------------------------------------------------2-13
Stack Tray Operation ------------------------------------------------------------2-13
Shutter Operation-----------------------------------------------------------------2-14
Processing Tray Unit -------------------------------------------------------2-15
Outline-------------------------------------------------------------------------------2-15
Basic Operation -------------------------------------------------------------------2-16
Processing Tray Paper Stacking Operation--------------------------------2-17
Shift Operation---------------------------------------------------------------------2-18
Staple Operation------------------------------------------------------------------2-19
Stack Delivery Operation -------------------------------------------------------2-21
Swing Height Detection Control -----------------------------------------------2-21
Saddle Stitcher Unit --------------------------------------------------------2-22
Outline-------------------------------------------------------------------------------2-22
Basic Sequence of Operations------------------------------------------------2-23
Paper Feed Operation-----------------------------------------------------------2-24
Roller Guide Clearance Control-----------------------------------------------2-25
Alignment Operation -------------------------------------------------------------2-26
Staple Operation------------------------------------------------------------------2-27
Paper Folding/Delivery Operations-------------------------------------------2-28
Controller Unit----------------------------------------------------------------2-30
Outline-------------------------------------------------------------------------------2-30
Finisher Controller PCB---------------------------------------------------------2-30
Saddle Stitcher Controller PCB -----------------------------------------------2-31
Detecting Jams--------------------------------------------------------------2-32
Detecting Jams--------------------------------------------------------------------2-32
Power Supply ----------------------------------------------------------------2-34
Outline-------------------------------------------------------------------------------2-34
Protective Functions -------------------------------------------------------------2-34
Work of Service--------------------------------------------------------------2-36
When replacing the parts -------------------------------------------------------2-36

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Periodic Servicing-----------------------------------------------------------------2-36
Upgrading---------------------------------------------------------------------------2-36
Periodic Servicing
List of Work for Scheduled Servicing ------------------------------------3-2
Parts Replacement and Cleaning Procedure
List of Parts ---------------------------------------------------------------------4-2
External / Internal Covers-------------------------------------------------------- 4-2
Main Units --------------------------------------------------------------------------- 4-4
Consumable Parts Requiring Periodic Replacementand Cleaning
Points --------------------------------------------------------------------------------- 4-4
List of Solenoid --------------------------------------------------------------------- 4-5
List of Clutchs----------------------------------------------------------------------- 4-6
List of Cooling Fans --------------------------------------------------------------- 4-6
List of Motors------------------------------------------------------------------------ 4-7
List of Sensors---------------------------------------------------------------------4-11
List of Switchs ---------------------------------------------------------------------4-14
List of PCBs ------------------------------------------------------------------------4-15
Other---------------------------------------------------------------------------------4-16
External / Internal Covers-------------------------------------------------4-17
Removing the Front Door (Finisher [Staple Finisher])-------------------4-17
Removing the Front Door (Saddle Finisher [Booklet Finisher]) -------4-17
Removing the Upper Cover (Finisher [Staple Finisher]) ----------------4-18
Removing the Upper Cover (Saddle Finisher [Booklet Finisher]) ----4-18
Removing the Rear Cover (Upper) -------------------------------------------4-19
Removing the Rear Cover (Lower) -------------------------------------------4-19
Removing the Left Inner Cover (Finisher [Staple Finisher])------------4-20
Removing the Left Inner Cover (Saddle Finisher [Booklet Finisher]) 4-20
Removing the Right Inner Cover (Finisher [Staple Finisher])----------4-21
Removing the Right Inner Cover (Saddle Finisher [Booklet Finisher])----
4-21
Removing the Saddle Stitcher Cover----------------------------------------4-22
Main Units---------------------------------------------------------------------4-23
Removing the Grate-shaped Upper Guide ---------------------------------4-23
Removing the Tray-1 unit / Tray-2 unit --------------------------------------4-24
Removing the Grate-shaped Lower Guide ---------------------------------4-26
Removing the Saddle Delivery Tray------------------------------------------4-27
Removing the Stapler Drive Unit----------------------------------------------4-28
Removing the Processing Tray Unit------------------------------------------4-30
Pull out the Saddle Unit (Service Position)---------------------------------4-32
Removing the Saddle Unit------------------------------------------------------4-34
Removing the Thrust Unit-------------------------------------------------------4-37
Consumable Parts Requiring Periodic Replacement and Cleaning
Points --------------------------------------------------------------------------4-39
Removing the Static Eliminator (Feed Guide Unit)-----------------------4-39
Removing the Shutter Torque Limiter----------------------------------------4-40
Removing the Stapler Unit------------------------------------------------------4-40
Removing the Paper Holding Torque Limiter ------------------------------4-41
Removing the Tray-1 Torque Limiter -----------------------------------------4-42
Removing the Tray-2 Torque Limiter -----------------------------------------4-43
Removing the Static Eliminators (Swing Guide Unit) --------------------4-44
Checking the position attached the Swing Guide Unit-------------------4-45
Removing the Stack Delivery Upper Roller --------------------------------4-46
Removing the Sub Guide Torque Limiter -----------------------------------4-47
Removing the Static Eliminator (Grate-shaped lower guide unit) ----4-48
Removing the Paper Holding Rubber----------------------------------------4-48
Removing the Swing Guide Open Solenoid (SL101) --------------------4-49
Removing the Torque Limiter (Tray1/2 Paper Holder) -------------------4-50
Remove the Paper Holding Rollers (Front) and (Left)-------------------4-51
Removing the Paper Holding Roller------------------------------------------4-54
Removing the Shutter Clutch (CL102)---------------------------------------4-54
Clutchs/Solenoids-----------------------------------------------------------4-55
Removing the Saddle Inlet Flapper Solenoid (SL206) ------------------4-55
Adjusting the position attached the Saddle Inlet Flapper Solenoid
(SL206) ------------------------------------------------------------------------------4-56
Motors--------------------------------------------------------------------------4-57
Removing the Paper Return Guide Roller Motor (M121)---------------4-57
Removing the Gripper Motor (M117)----------------------------------------4-58
Removing the Gripper Base Motor (M116)---------------------------------4-58
Removing the Stacking Tray Paper Retainer Motor (M114) -----------4-59
Removing the Tray Auxiliary Guide Motor (M120)------------------------4-59

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Rear Alignment Motor (M109) -------------------------------------------------4-60
Removing the Front Alignment Motor (M108) -----------------------------4-61
Removing the Tray 1 Shift Motor (M105) -----------------------------------4-63
Removing the Tray 2 Shift Motor (M106) -----------------------------------4-64
Removing the Staple Shift Motor (M107)-----------------------------------4-65
Removing the Inlet Feed Motor (M200)-------------------------------------4-66
Removing the Processing Tray Paper Retainer Motor (M118)--------4-66
Removing the Buffer Feed Motor (M102)-----------------------------------4-67
Removing the Paper Trailing Edge Pushing Guide Motor (M113)----4-67
Removing the Feed Motor (M101)--------------------------------------------4-68
Removing the Stack Delivery Upper Motor (M104) ----------------------4-69
Removing the Stack Delivery Lower/Shutter Motor (M122)------------4-69
Removing the Swing Guide Motor (M110)----------------------------------4-70
Other Parts -------------------------------------------------------------------4-71
Removing the Alignment Roller -----------------------------------------------4-71
Removing the Thrust Plate-----------------------------------------------------4-74
Removing the Folding Rollers (Upper)/(Lower) ---------------------------4-75
Switches-----------------------------------------------------------------------4-79
Removing the Staple Safety Switch (Front/Rear) (SW102/SW104) -4-79
PCBs---------------------------------------------------------------------------4-80
Removing the Finisher Controller PCB--------------------------------------4-80
Removing the Tray 1 Motor Driver PCB-------------------------------------4-81
Removing the Tray 2 Motor Driver PCB-------------------------------------4-82
Removing the AC Noise Filter PCB ------------------------------------------4-83
Removing the Power Supply Unit---------------------------------------------4-83
Adjustment
Overview ------------------------------------------------------------------------5-2
Overview ----------------------------------------------------------------------------- 5-2
Detail Description------------------------------------------------------------------ 5-2
Major Adjustments----------------------------------------------------------------- 5-2
Basic Adjustment--------------------------------------------------------------5-3
Paper Bump Amount Adjustment at the high-accuracy punch mode- 5-3
Paper Return Roller Descension Timing Adjustment --------------------- 5-4
Stack Delivery Upper Roller Ascension Timing Adjustment ------------- 5-5
Paper Switchback Position Adjustment -------------------------------------- 5-6
Paper Return Roller Ascension (Angle) Amount Adjustment ----------- 5-7
Buffer Operation Enable/Disable Mode Setting---------------------------- 5-8
Action on parts replacement -----------------------------------------------5-9
Checking the position attached the Swing Guide Unit-------------------- 5-9
Adjusting the position attached the Saddle Inlet Flapper Solenoid
(SL206) ------------------------------------------------------------------------------5-10
Note on replacing the nisher controller PCB -----------------------------5-10
Installation
How to Utilize This Installation Procedure ------------------------------6-2
Illustrations Used in This Procedure ------------------------------------------ 6-2
Descriptions Used in This Procedure ----------------------------------------- 6-2
When Using the Contained Parts (Bundled Components in the Shipping
Carton)-------------------------------------------------------------------------------- 6-2
Symbols in the Illustration ------------------------------------------------------- 6-2
Checking Before Installation -----------------------------------------------6-3
Checking the Power Supply----------------------------------------------------- 6-3
Selecting the Site of Installation------------------------------------------------ 6-4
Checking the Unpacking Space------------------------------------------------ 6-5
Points to Note on Installation --------------------------------------------------- 6-6
Order of Installation of Options---------------------------------------------------------- 6-6
Turning Off the Main Power of the Host Machine ---------------------------------- 6-7
Unpacking and Checking the Contents----------------------------------6-8
Checking the Contents ----------------------------------------------------------- 6-8
Unpacking Procedure------------------------------------------------------------- 6-9
Unpacking Procedure of the Saddle Unit [Booklet Finisher-D1 Only] -----
6-14
Installation Procedure------------------------------------------------------6-16
Installing Options------------------------------------------------------------------6-16
Preparation for Installation on Upstream Connection Machine Side
[Staple Finisher-D1 only]--------------------------------------------------------6-17
Connecting to Host Machine------------------------------------------------------------6-17
Connecting to Document Insertion Unit----------------------------------------------6-18
Connecting to Professional Puncher -------------------------------------------------6-18
Connecting to Paper Folding Unit -----------------------------------------------------6-19
Preparation for Installation on Upstream Connection Machine Side

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[Booklet Finisher-D1 only] ------------------------------------------------------6-20
Connecting to Host Machine------------------------------------------------------------6-20
Connecting to Document Insertion Unit----------------------------------------------6-21
Connecting to Professional Puncher -------------------------------------------------6-21
Connecting to Paper Folding Unit -----------------------------------------------------6-22
Connecting to the Upstream Connection Machine -----------------------6-23
Making Adjustments--------------------------------------------------------6-30
Adjusting the Height and Tilt ---------------------------------------------------6-30
Checking the Difference in Height and the Tilt -------------------------------------6-30
Adjusting the Height and Tilt------------------------------------------------------------6-32
Making Checks after Completion of Adjustments-------------------------6-36
Operation Check ------------------------------------------------------------6-37
Machine Relocation Work-------------------------------------------------6-38
Appendix
Service Tools-------------------------------------------------------------------7-2
General Circuit Diagram-----------------------------------------------------7-3
General Circuit Diagram --------------------------------------------------------- 7-3

Safety Precautions
Notes Before it Works
Servicing
■

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Safety Precautions > Notes Before it Works Servicing
Safety Precautions > Notes Before it Works Servicing
Notes Before it Works Servicing
Caution:
At servicing, be sure to turn off the power source according to the specied steps and
disconnect the power plug.
Caution:
Do not turn off the power switch when downloading is under way.
Turning off the main power switch while downloading is under way can disable the
machine.