Canon FINISJER-E1 User manual

COPYRIGHT © 1999 CANON INC. CANON FINISHER-E1 REV.0 JAN. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
REVSION 0
FY8-13FU-000
FINISHER-E1
JAN. 1999

COPYRIGHT © 1999 CANON INC. CANON FINISHER-E1 REV.0 JAN. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
IMPORTANT
THIS DOCUMENTATION IS PUBLISHED BY CANON INC., JAPAN, TO SERVE AS A SOURCE
OF REFERENCE FOR WORK IN THE FIELD.
SPECIFICATIONS AND OTHER INFORMATION CONTAINED HEREIN MAY VARY SLIGHTLY
FROM ACTUAL MACHINE VALUES OR THOSE FOUND IN ADVERTISING AND OTHER
PRINTED MATTER.
ANYQUESTIONSREGARDINGINFORMATION CONTAINED HEREINSHOULD BEDIRECTED
TO THE COPIER SERVICE DEPARTMENT OF THE SALES COMPANY.
THIS DOCUMENTATION IS INTENDED FOR ALL SALES AREAS, AND MAY CONTAIN INFOR-
MATION NOT APPLICABLE TO CERTAIN AREAS.
COPYRIGHT © 1999 CANON INC.
Printed in Japan
Imprimé au Japon
Use of this manual should be strictly su-
pervised to avoid disclosure of confidential
information.
Prepared by
OFFICE IMAGING PRODUCTS TECHNICAL SUPPORT DIVISION
OFFICE IMAGING PRODUCTS QUALITY ASSURANCE CENTER
CANON INC.
5-1, Hakusan 7-chome, Toride-shi, Ibaraki, 302-8501 Japan

COPYRIGHT © 1999 CANON INC. CANON FINISHER-E1 REV.0 JAN.1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
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This Service Manual contains basic data and figures for the Finisher-E1 needed to
service the machine in the field.
Chapter 1 General Description introduces the finisher's features, specifications, and
names of parts, and shows how to operate the finisher.
Chapter 2 Basic Operation discusses the principles of operation used for the finisher's
mechanical and electrical systems. It also explains the timing at which these
systems are operated.
Chapter 3 Mechanical System discusses how the finisher is constructed mechanically,
and shows how it may be disassembled/assembled and adjusted.
Chapter 4 Maintenance and Inspection provides tables of periodically replaced parts and
consumables and durables, together with a scheduled servicing chart.
Chapter 5 Troubleshooting provides tables of maintenance/inspection, standards/
adjustments, and problem identification (image fault/malfunction).
Appendix contains diagrams showing electrical parts arrangement, tables of
signals, tables of special tools, tables of solvents/oils, and a general timing
chart.
For installation, see the Installation Procedure that comes with the finisher.
The descriptions in this Service Manual are subject to change without notice for
product improvement or other purposes, and major changes will be communicated in the
form of Service Information bulletins.
All service persons are expected to have a good understanding of the contents of this
Service Manual and all relevant Service Information bulletins and be able to identify and
isolate faults in the machine.
INTRODUCTION

COPYRIGHT © 1999 CANON INC. CANON FINISHER-E1 REV.0 JAN.1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
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CONTENTS
I. FEATURES ..................................1-1
II. SPECIFICATIONS........................1-2 III. OPERATING THE MACHINE.......1-6 IV.
MAINTENANCE BY THE USER .. 1-11
I. BASIC CONSTRUCTION ............2-1
II. BASIC OPERATIONS ..................2-6
III. FEEDING DRIVE SYSTEM .........2-9
IV. INTERMEDIARY PROCESSING
TRAY ASSEMBLY ..................... 2-11
V. STAPLING ................................. 2-42
VI. OPERATIONS OF THE STACK
TRAY ......................................... 2-45
VII. DETECTING JAMS................... 2-53
VIII.POWER SUPPLY ...................... 2-58
CHAPTER 3 MECHANICAL SYSTEM
CHAPTER 2 BASIC OPERATION
CHAPTER 1 GENERAL DESCRIPTION
I. EXTERNALS AND CONTROLS..3-1
II. FEEDING SYSTEM .....................3-6
III. PROCESSING TRAY ...................3-7
IV. RETURNING ROLLER ............. 3-16
V. STACK TRAY............................. 3-24
VI. STACK TRAY LIFTER UNIT...... 3-25
VII. STAPLER .................................. 3-35
VIII.PCBs ......................................... 3-36
CHAPTER 4 MAINTENANCE AND INSPECTION
I. PERIODICALLY REPLACED
PARTS .........................................4-1
II. CONSUMABLES AND
DURABLES..................................4-1
III. SCHEDULED MAINTENANCE ...4-1

COPYRIGHT © 1999 CANON INC. CANON FINISHER-E1 REV.0 JAN. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
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CHAPTER 5 TROUBLESHOOTING
APPENDIX
I. ADJUSTMENTS ..........................5-1
II. ARRANGEMENT OF ELECTRICAL
PARTS ...................................... 5-12
A. SIGNALS AND
ABBREVIATIONS........................ A-1
B. GENERAL TIMING CHART ........ A-3
C. GENERAL CIRCUIT DIAGRAM . A-5
III. TROUBLESHOOTING .............. 5-15
IV. SELF DIAGNOSIS .................... 5-19
D. FINISHER CONTROLLER
CIRCUIT DIAGRAM.................... A-6
E. SOLVENTS AND OILS ............. A-15

COPYRIGHT © 1999 CANON INC. CANON FINISHER-E1 REV.0 JAN. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
CHAPTER 1
GENERAL DESCRIPTION
I. FEATURES ..................................1-1
II. SPECIFICATIONS........................1-2 III. OPERATING THE MACHINE.......1-6 IV. MAINTENANCE BY THE
USER ........................................ 1-11

CHAPTER 1 GENERAL DESCRIPTION
COPYRIGHT © 1999 CANON INC. CANON FINISHER-E1 REV.0 JAN.1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
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I. FEATURES
1. Small in Size, Light in Weight
• The finisher is designed as a small, light delivery device.
2. Mono-Frame
• The finisher is cased in a mono-frame, which has enabled reduction of the number of covers.
3. Sorting and Stapling by Stack Offset
• The finisher puts together stacks of sheets on its intermediary processing tray for offset
sorting and stapling.
4. Stack Tray
• The finisher’s stack tray is capable of holding as many as 1,000 sheets of small-size paper or
15 sheets of large-size paper.
Further, it can hold as many as 30 sets of stapled stacks (each consisting of up to 30 sheets).

CHAPTER 1 GENERAL DESCRIPTION
COPYRIGHT © 1999 CANON INC. CANON FINISHER-E1 REV.0 JAN. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
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II. SPECIFICATIONS
A. Specifications
Description
Stack tray (tray lift mechanisms, with intermediary tray fixed in position)
Face-down stacking
Face-up stacking (1-to-n mode)
A3, A4, A4R, A5, A5R, B4, B5, B5R, postcard
279x432 mm (11"x17"), LGL, LTR, LTRR, STMT, STMTR
64 to 128 g/m2
Stack tray 1
Intermediary processing tray 1
Staple stacking
Non-staple stacking
Non-staple offset stacking
Small-size
Medium-/large-size
Small-size*1
Medium-size*2
Large-size*3
139.7 to 297 mm
210 to 297 mm (stapling not available for A5)
A3, A4, A4R, A5, A5R, B4, B5, B5R
279 x 432 mm (11" x 17"), LGL, LTR, LTRR, STMT, STMTR
A3, A4, A4R, B4, B5
279 x 432 mm (11" x 17"), LGL, LTR, LTRR
210 to 297 mm
20 mm
Item
Stacking
Stacking mode
Stack paper size
Paper weight
Bins
Modes
Stack tray
capacity
Stacking
width*4
Stacking size
Stapling size
Stack offset width*6
Offset width*5
A/B
Inch
No stapling
Staple
sorting
Not stapled
Stapled
1,000 sheets
500 sheets
30-sheet stack (30 sets max.)
20 stacks (30 sets max.)
15 stacks (30 sets max.)
Equivalent of
80 g/m2paper

CHAPTER 1 GENERAL DESCRIPTION
COPYRIGHT © 1999 CANON INC. CANON FINISHER-E1 REV.0 JAN.1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
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*1 Small-size, i.e., A4, A4R, A5, A5R, B5, B5R, postcard, LTR, LTRR, STMT, and STMTR.
*2 Medium-size, i.e., B4 and LGL.
*3 Large-size, i.e., A3 and 279 x 432 mm (11" x 17").
*4 The width of paper that may be put into order in front/rear direction.
*5 The distance a stack is displaced during sorting.
*6 The width of paper that may be put into order during sorting.
Figure 1-201 Stapling Positions
Item
Stapling method
Stapling position
Stack thickness
Staple source
Staple
Staple detection
Manual stapling
Paper detection
Control panel
Display
Dimensions (WxDxH)
Weight
Power supply
Maximum power
consumption
Serial number
Description
Punching by rotating cam
1-point rear, slant (Figure 1-101)
Small-size 30 sheets max.
Medium-size 20 sheets max.
Large-size 15 sheets max.
Special cartridge (3,000 staples)
Special staple (Staple L1)
Yes
No
Yes
No (operated from copier)
None (display on copier)
553 x 574 x 362 mm
12 kg for body; 3 kg for installation kit
24V (from copier)
40W or less
ZRZ
5±2mm
5±2mm
45˚

CHAPTER 1 GENERAL DESCRIPTION
COPYRIGHT © 1999 CANON INC. CANON FINISHER-E1 REV.0 JAN. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
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■Cross Section
Figure 1-202
[9] Stapler unit
[10] Paper holding lever
[11] Stack delivery belt
[11A] Stack delivery lever
[11B] Intermediary processing tray
auxiliary plate
[12] Intermediary processing tray
[13] Frame
[1] Stack tray
[2] Jogging plate (front, rear)
[3] Paper feeding guide A
[4] Paper feeding guide B
[5] Delivery roller
[6] Paper path
[7] Returning roller
[8] Stopper plate
[1] [2] [3] [4] [5] [6]
[7]
[8]
[11A]
[11B]
[9]
[10]
[11]
[12]
[13]

CHAPTER 1 GENERAL DESCRIPTION
COPYRIGHT © 1999 CANON INC. CANON FINISHER-E1 REV.0 JAN.1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
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■Top View
Figure 1-203
[1] [2]
[3]
[4] [5] [6]
[1] Stack delivery belt
[2] Rear jogging plate
[3] Grip
[4] Stack extension tray
[5] Stack tray
[6] Front jogging plate

CHAPTER 1 GENERAL DESCRIPTION
COPYRIGHT © 1999 CANON INC. CANON FINISHER-E1 REV.0 JAN. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
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III. OPERATING THE MACHINE
A. Removing Paper Jams
If the Jam indicator turns on to indicate the presence of a jam in the finisher, perform the
following:
1) Grasping the grip, disconnect the finisher from the copier.
Figure 1-301
2) Remove the paper visible from the outside.
Figure 1-302
Caution:
Do not remove the paper from the intermediary processing tray before removing the jam.
3) Connect the finisher to the copier.
Figure 1-303

CHAPTER 1 GENERAL DESCRIPTION
COPYRIGHT © 1999 CANON INC. CANON FINISHER-E1 REV.0 JAN.1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
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B. Supplying the Stapler Unit with Staples
If the Add Staples indicator turns on, perform the following:
1) Grasping the grip, disconnect the finisher from the copier.
Figure 1-304
2) Pick the staple cartridge on its left and right sides (green), and pull it out.
Figure 1-305
3) Pick the empty staple case on its left and right, and pull it off.
Figure 1-306

CHAPTER 1 GENERAL DESCRIPTION
COPYRIGHT © 1999 CANON INC. CANON FINISHER-E1 REV.0 JAN. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
1-8
4) Set the new staple case.
Figure 1-307
Reference:
No more than one staple case may be set. Be sure to use a staple cartridge specially designed for
the machine.
5) Remove the seal used to hold the staples together by pulling it straight up.
Figure 1-308
6) Fit the staple cartridge into the stapler unit.
Figure 1-309
7) Connect the finisher to the copier.
Figure 1-310

CHAPTER 1 GENERAL DESCRIPTION
COPYRIGHT © 1999 CANON INC. CANON FINISHER-E1 REV.0 JAN.1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
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C. Removing a Staple Jam from the Stapler Unit
If the Staple Jam indicator turns on to indicate a staple jam in the stapler unit, perform the
following:
1) Remove the paper waiting to be stapled from the processing tray.
Figure 1-311
2) Grasping the grip, disconnect the finisher from the copier.
Figure 1-312
3) Pick the staple cartridge on its left and right (green), and pull it off.
Figure 1-313

CHAPTER 1 GENERAL DESCRIPTION
COPYRIGHT © 1999 CANON INC. CANON FINISHER-E1 REV.0 JAN. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
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4) Shift down the staple cartridge.
Figure 1-314
5) Remove all staples that slid out of the staple case.
Figure 1-315
6) Shift the tab of the staple cartridge back to its initial position, and fit the staple cartridge into the
stapler unit.
Figure 1-316
7) Connect the finisher to the copier.
Figure 1-317

CHAPTER 1 GENERAL DESCRIPTION
COPYRIGHT © 1999 CANON INC. CANON FINISHER-E1 REV.0 JAN.1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
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IV. MAINTENANCE BY THE USER
A. Maintenance by the User
Table 1-401
Item
Replacement of the staple cartridge Timing When prompted on the copier’s display
No.
1