Carefree FREEDOM FREESTYLE WM User manual

052573-301r8 Printed in USA July, 2017
S ERVICE M ANUAL
FREEDOM FREESTYLE WM
12V M OTORIZED L ATERAL A RM B OX A WNING W / D IRECT R ESPONSE
RV
Read this manual before installing or servicing this product. Failure to follow the
instructions and safety precautions in this manual can result in personal injury and/or
cause the product to not operate properly.

TABLE OF CONTENTS
Product Overview..........................................................................................................................1
Canopy Replacement....................................................................................................................2
Replacing the Lead Rail................................................................................................................4
Installing the New Lead Rail...................................................................................................................4
Arm Replacement..........................................................................................................................5
Replacing the Lead Rail Connector........................................................................................................6
Replacing the Case Connector...............................................................................................................7
Removing a Configuration 1 Connector..............................................................................................7
Removing a Configuration 2 Connector..............................................................................................8
Installing the New Case Connector.....................................................................................................9
Pitch Adjustment.................................................................................................................................9
Middle Arm Replacement .....................................................................................................................10
Motor Replacement.....................................................................................................................11
Remove Old Motor................................................................................................................................11
Install the New Motor............................................................................................................................12
Adjusting the Motor Limits ....................................................................................................................13
Out Limit Switch................................................................................................................................13
IN Limit Switch ..................................................................................................................................13
Troubleshooting and Diagnostics .............................................................................................14
Common Operational Items..............................................................................................................14
Electrical ......................................................................................................................................16
Wiring Schematic..................................................................................................................................16
Replacing the Direct Response Module ...............................................................................................16
Standard Maintenance................................................................................................................17
Fabric Care...........................................................................................................................................17
Mildew...............................................................................................................................................17
Pooling..............................................................................................................................................17
Leaking..............................................................................................................................................17
Motor Maintenance...............................................................................................................................17
Arm Noise.............................................................................................................................................18
Manual Override...................................................................................................................................18
Part Number Listing....................................................................................................................19
Serial Number/Part Number Location...................................................................................................19
Freedom Freestyle WM Illustrated Parts List........................................................................................19

P ROPRIETARY S TATEMENT
The Freedom Freestyle WM Awning is a product of Carefree of Colorado, located in Broomfield, Colorado,
USA. The information contained in or disclosed in this document is proprietary to Carefree of Colorado.
Every effort is made to ensure that the information presented in this document is accurate and complete.
However, Carefree of Colorado assumes no liability for errors or for any damages that result from the use
of this document.
The information contained in this manual pertains to the current configuration of the models listed on the
title page. Earlier model configurations may differ from the information given. Carefree of Colorado
reserves the right to cancel, change, alter or add any parts and assemblies, described in this manual,
without prior notice.
Carefree of Colorado agrees to allow the reproduction of this document for use with Carefree of Colorado
products only. Any other reproduction or translation of this document in whole or part is strictly prohibited
without prior written approval from Carefree of Colorado.
S AFETY I NFORMATION
This is the safety alert symbol. It is used to alert individuals to potential
personal injury hazards. Obey all safety messages that follow this sysmbol
to avoid possible personal injury or death.
WARNING
Indicates a hazardous situation, which if not avoided, could result in death or
serious bodily injury.
CAUTION
Indicates a hazardous situation, which if not avoided, may result in minor or
moderate bodily injury.
NOTICE
Indicates a situation that may result in equipment-related damage.
General Safety:
WARNING Shock Hazard. Always disconnect battery or power source before
working on or around the electrical system.
WARNING Always wear appropriate safety equipment (i.e. goggles).
CAUTION Always use appropriate lifting devices and/or helpers when lifting or
holding heavy objects.
NOTICE When using fasteners, do not over tighten. Soft materials such as fiberglass and
aluminum can be "stripped out" and lose the ability to grip and hold.
CALIFORNIA PROPOSITION 65
WARNING This product contains chemicals known to the state of California to cause
cancer or birth defects or other reproductive harm. California’s Proposition 65 requires this
warning to be given to customers in the state of California.
Reference Publications located at www.e-carefree.com:
052573-001 Freedom Freestyle WM Installation Manual
052573-201 Freedom Freestyle WM Owner's Manual
052573-301 Freedom Freestyle WM Service Manual
Carefree of Colorado 2145 W. 6
th
Avenue Broomfield, CO 80020 a Scott Fetzer company

Carefree of Colorado Service Manual FREEDOM FREESTYLE WM
052573-301r8 1
PRODUCT OVERVIEW
Freedom Awnings are state of the art lateral arm awnings. When retracted, the housing provides
protection against the elements while the streamlined styling blends in with the coach sidewall. The
tensioned canopy fabric allows the awning to be extended partially or fully for best shade coverage.
Each unit is equipped with lateral support arms. No vertical arms interfere with coach sidewalls, custom
graphics or equipment that may be mounted on the sidewalls.
Freedom Freestyle WM Specifications:
Fully retractable and self-storing;
Motorized;
The sealed awning motor operates on standard 12VDC (range 10VDC to 14VDC);
Case and frame are constructed of high-strength aluminum extrusions, protected with a polyester paint finish;
Stainless steel fasteners and hardware.
SPECIFICATIONS
WIDTHS: inches 96 101 118 138 157 177 197
centimeters 244 257 300 350 400 450 500
EXTENSION: 72" (175cm) 80" (200cm) 98" (250cm)note
NOTE: Style Code DX (4m length) uses 3 arms with a shorter extension of 80"
LEAD RAIL SUPPORT: 4m or less: 2 Lateral Spring Arms; 4.5 & 5m: 3 Lateral Spring Arms
POSITION CONTROL: 12V Motorized w/ tubular motor
12V Direct Response - Standard
MOTOR SPECIFICATIONS
Motor Type: Tubular
Power: 12VDC Minimum: 10VDC Output: 30 Watts
Nominal Current: 2.5Amps Max Current: 14Amps (stall @ min voltage)
Torque Continuous: 6Nm/4.5 ft-lbs. Tightening: 18Nm/13.2 ft-lbs.
Speed 24 rpm
COLORS AVAILABLE
Case Satin, White or Black
Fabric:1Vinyl
wm001b
Awning Width
Fabric Width
3.8"
[9.7cm]
5.8"
[14.8cm] 6.5"
[16.5cm]
4.25"
[10.8cm]
2.25"
[5.7cm]

FREEDOM FREESTYLE WM Service Manual Carefree of Colorado
2 052573-301r8
CANOPY REPLACEMENT
This procedure requires two people.
1. Open the awning 18"-24".
2. Disconnect power to the awning.
3. Carefully push the lead rail toward the case so that the arms collapse and
the fabric is slack. While holding the lead rail in this position, firmly tie the
elbows of the spring arms together. Use a minimum 1/2" rope - do not use
bungee cords. When tying the rope, use a non-slip knot such as a square
knot or equivalent.
CAUTION Failure to secure the lead rail as described
will allow the spring arms to extend out possibly causing personal injury and damage to the
awning.
1. Remove the two (2) screws holding the outer end cap. Set the cap and screws aside.
2. On the motor side, remove the fabric retaining screw. It may be necessary to rotate the roller tube to align the
screw with the access hole in the inner cap.
3. Remove the fabric retaining screw from the left lead rail end plate.
4. Remove the RH lead rail end plate and the RH end cap.
5. Slide the roller tube and fabric out of the case and lead rail.
6. Remove the fabric retaining screw located through the RH end plug.
7. Unroll the old fabric and slide off the roller tube.
8. Unfold the replacement fabric.
NOTICE While the awning fabric is fairly robust, care must be taken not to snag it while sliding
the new fabric into the roller tube or lead rail.
Tip: Lightly spraying the slots with a dry silicone lubricant will help the fabric slide into the slot without
staining the material.
WM024a
Outer
End Cap
Fabric Retaining Screws
12-16 in-lbs.
RH End Plate
RH End Cap
Inner
End Cap
15 in-lbs.
Hem Rolls
Against Roller Tube Pull and Hold
Polycord While
Placing Screw
View of RH (Idler) Plug
#10 x 2
Screw
Marquee012
Spring Arms
Firmly Tie
Elbows Together

Carefree of Colorado Service Manual FREEDOM FREESTYLE WM
052573-301r8 3
9. Slide the black polycord of the fabric into the fabric slot. Orient the fabric with the hem on the top (the
hem will then roll against the roller tube). Center the fabric in the roller tube.
10. After the fabric is centered, on the RH end plug, pull and hold the excess polycord to one side of the fabric slot.
Place one (1) #10 x 2 PHSD screw through the fabric slot hole and polycord. The screw must be positioned to
thread into the metal of the roller tube slot and the edge of the polycord. The screw action will pull the polycord
further into the slot hole. DO NOT OVERTIGHTEN,maximum torque 16 in-lbs.
11. After the screw is installed, trim the excess polycord.
12. Roll the fabric onto the roller tube. Note the direction of the wrap as shown. The view is of the RH plug. Allow
adequate fabric to extend past the roller tube to cover the distance to the lead rail..
13. Slide the fabric into the lead rail and the roller tube into the case.
14. Align the roller tube with the motor drive and bearing. Press the roller tube into the case.
15. Align the RH end cap with the roller tube and case and attach using the screws and spacer removed
previously. Torque screws 15 in-lbs.
16. On the motor side, align the fabric slot of the roller tube and the access slot through the inner end cap.
17. Attach the fabric retaining screw through the motor bearing and into the roller tube.
18. Open and close the awning to confirm that the fabric rolls and unrolls squarely. Adjust the fabric
position in the lead rail as required.
19. Center the fabric in the lead rail. Trim any excess polycord flush with the inside of the lead rail end plates.
20. Attach the RH end plate and the fabric retaining screws (both ends).
NOTE: The top screw secures the fabric in the lead rail. The screw should be positioned to thread into
the metal of the lead rail and the edge of the polycord.
21. Reattach the outer end cap on the LH side. Torque screws to 15 in-lbs.
22. After installing the canopy, it may be necessary to adjust the motor limits for motorized awnings. Refer
to "Adjusting the Motor Limits" on page 13.

FREEDOM FREESTYLE WM Service Manual Carefree of Colorado
4 052573-301r8
REPLACING THE LEAD RAIL
This procedure requires a minimum of two people. This can be done while the awning is mounted on the vehicle.
If being done before the awning is mounted, set the awning on a clean hard surface such as the floor of the shop.
1. Open the awning completely. There should be some slack in the fabric. If necessary, adjust the motor limits
so that the motor can extend far enough to create slack in the fabric (refer to page 13).
2. Remove the LH and RH end plates and set aside.
3. Carefully measure and record the locations of the ramps, arm connectors and Direct Response module.
4. Loosen and slide out the outer ramps.
5. Loosen the screws on the Direct Response module. Twist the brackets slightly and lift the sensor and
brackets away from the lead rail. Disconnect the module from the wire harness. Quick connects are
found behind the module.
NOTE: It will be necessary to hold and support the lead rail during the removal and assembly.
6. Loosen the arm connector screw for one arm and slide the arm and connector out of the lead rail.
Allow the arm to extend fully and support the arm with a ladder or scaffolding.
7. Repeat for the second arm.
NOTE: If the unit has a center arm, loosen the screw. The arm connector is moved as the lead rail is
slipped from the canopy.
8. Loosen and slide out the center ramp.
9. Slide the lead rail off the canopy fabric. If the unit has a center arm, slide the arm out of the lead rail
while sliding the lead rail off the fabric.
INSTALLING THE NEW LEAD RAIL
1. Mark the new lead rail with the dimensions and locations measured previously.
NOTICE While the awning fabric is fairly robust, care must be taken not to snag it while sliding
the new fabric into the roller tube or lead rail.
Tip: Lightly spraying the slots with a dry silicone lubricant will help the fabric slide into the slot without
staining the material.
2. Lift the lead rail up and slide onto the fabric. Center the fabric in the lead rail. If the unit has a center
arm, begin sliding the arm into the lead rail at the same time.
3. Slide the center ramp into the lead rail. Do not tighten at this time.
4. Slide one arm connector into the lead rail.
5. Slide the other arm connector into the lead rail.
6. Align the arm connectors with the measurement marks made previously and tighten the screws.
7. Route the sensor cable behind the new connector. Reconnect the module to the wire harness.
Position the module and brackets and tighten the screws.
8. Slide the outer ramps onto the lead rail and align with the measurement marks. Align the center ramp in the
center of the lead rail. Tighten all screws to 25-30 in-lbs.
9. Attach the end plates. The top screws are the fabric retaining screws.
NOTE: The top screw secures the fabric in the lead rail. The screw should be positioned to thread into
the metal of the lead rail and the edge of the polycord.
10. After installing the lead rail, it may be necessary to adjust the motor limits for motorized awnings. Refer
to "Adjusting the Motor Limits" on page 13.
End Plate End Plate
Ramp Arm Connector RampArm Connector
Center Ramp
(centered in lead rail)
Measure Locations Measure Locations
View of Back of Lead Rail
FF014
Direct Response
Module

Carefree of Colorado Service Manual FREEDOM FREESTYLE WM
052573-301r8 5
ARM REPLACEMENT
This procedure is for replacing the outside arms. For the middle arm on 4.5 and 5 meter awnings, refer to
page 10.
CAUTION The spring arm is under tension to open. Use extreme care and firmly hold the
spring arms during assembly and disassembly to avoid any sudden or unexpected movement by
the arm. Serious personal injury and/or property damage could occur.
1. Open the awning to the maximum extension or as wide as possible. Adjust the motor limits (see page
13) to allow the lead rail to over extend and create slack in the fabric. This is to minimize the spring
tension in the arms during this procedure.
2. Disconnect power to the awning.
3. Use a scaffold, ladder or other means to support the lead rail.
4. If replacing the LH (motor side) arm, carefully remove the sensor
cable from the wire channel on top of the arm. Use care to not
bend, break or compromise the cable.
5. At the lead rail, firmly hold the spring arm and remove the
clip and pin that secures the arm to the lead rail connector.
Set parts aside to be reused.
6. Allow the arm to extend below the lead rail. Support the end
of the arm.
7. Loosen the pitch adjustment screws.
8. Remove the retaining clip from the case connector. Remove the arm from the awning.
If replacing the lead rail connector, go to page 6 then return here.
9. Remove the pivot assembly from the arm by removing the set screw and pin.
10. If the arm has wire channel mounted for the sensor cable, carefully remove the channel from the arm to
reuse on the new arm.
11. Install the pivot assembly on the new arm using the pin and set screw removed previously. Torque set
screw to 15-20 in-lbs.
12. Using two people firmly hold the new arm assembly and remove the shipping ties. Allow the arm to
open slowly to its maximum extension.
CAUTION When the arm is closed, it can open with significant force. Use care when
opening the arm.
Tip: Use a floor or ground cover and place one knuckle and arm half on the ground. Have one person
firmly hold the arm half on the ground while the second person carefully opens the other arm half.
13. If the sensor cable is routed on the replacement arm:
a. Attach a piece of wire channel to the top of each section of the arm using double sided tape. If using
new channel, cut each piece slightly shorter than the arm extrusion.
14. Lift the arm assembly into position and slide the pivot into the lower hole of the case connector.
Pitch Adjustment Screws
FF013
Retaining Clip
Cable Channel Set Screw Pin
Pivot Assy
Lead Rail Connector
Pin
Clip
Arm
WM036

FREEDOM FREESTYLE WM Service Manual Carefree of Colorado
6 052573-301r8
15. Secure the pivot assembly to the case connector with the retaining clip.
16. Slide the arm onto the lead rail connector and secure using the pin and clip removed previously.
17. For the LH arm, route the cable through the wire channel. At the arm joints, arch the cable slightly to
avoid binding. Do not twist the cable.
Tip: Use a small tool, such as a flat bladed screwdriver to gently spread open the channel then insert
the cable. Do this for the entire length of the channel until the cable is fully inserted.
18. Remove the supports from the lead rail.
19. After replacing the arm, it will be necessary to adjust the pitch to align the lead rail and case. See page 7.
20. Adjust the motor limits as required. See page 13.
REPLACING THE LEAD RAIL CONNECTOR
1. Remove the arm according to the instructions on page 5.
2. Remove the lead rail end plate.
3. Carefully measure and mark the location of the existing connector
and ramp and sensor (when installed).
4. Loosen the securing screw and slide the existing ramp from the
lead rail.
5. Loosen the screws on the sensor. Twist the brackets slightly and lift the sensor and brackets away from the
lead rail. Disconnect the module from the wire harness. Quick connects are found behind the module.
6. Loosen the securing screw and slide the existing connector from the lead rail.
7. Insert the new connector assembly into the lead rail and position at the marks made previously.
NOTICE Failure to position the connector correctly will cause the arm and lead rail not to close
correctly.
8. Tighten the outer securing screw.
9. For the sensor cable. Route the cable behind the new connector. Reconnect the module to the wire
harness. Position the module and brackets and tighten the screws.
10. Install the ramp.
11. Attach the lead rail end plate.
12. Return to “Replacing the Arm” on page 5.
Remove
End Plate
RampArm
Connector
FF015
Direct
Response
Module