Carefree LATITUDE User manual

070005-301r2 Printed in USA February, 2016
S ERVICE M ANUAL
LATITUDE
12V Motorized Lateral Arm Awning w/ Direct Response
SINGLE STAGE
DUAL STAGE

070005-301r2 February, 2016
PROPRIETARY STATEMENT
The Latitude Awning is a product of Carefree of Colorado, located in Broomfield, Colorado, USA. The
information contained in or disclosed in this document is considered proprietary to Carefree of Colorado.
Every effort has been made to ensure that the information presented in the document is accurate and
complete. However, Carefree of Colorado assumes no liability for errors or for any damages that result
from the use of this document.
The information contained in this manual pertains to the current configuration of the models listed on the
title page. Earlier model configurations may differ from the information given. Carefree of Colorado
reserves the right to cancel, change, alter or add any parts and assemblies, described in this manual,
without prior notice.
Carefree of Colorado agrees to allow the reproduction of this document for use with Carefree of Colorado
products only. Any other reproduction or translation of this document in whole or part is strictly prohibited
without prior written approval from Carefree of Colorado.
SAFETY INFORMATION
WARNING A WARNING INDICATES A POTENTIALLY HAZARDOUS SITUATION WHICH,IF NOT AVOIDED,
COULD RESULT IN DEATH OR SERIOUS INJURY AND/OR MAJOR PROPERTY DAMAGE.
CAUTION A caution indicates a potentially hazardous situation that may cause minor to moderate
personal injury and/or property damage. It may also be used to alert against unsafe practices.
NOTE: A note indicates further information about a product, part, or step.
Tip: A tip provides helpful suggestions.
Safety Notes:
To avoid shock hazard and/or accidental system shorting, always disconnect battery or power source
before working on or around the electrical system.
Always wear appropriate safety equipment (i.e. goggles).
Awnings have significant weight. Always use appropriate lifting devices and/or helpers when lifting or
holding heavy objects.
When using fasteners, use care to not over tighten. Soft materials such as fiberglass and aluminum
can be "stripped out" and lose the ability to grip and hold.
Reference Publications located @ www.carefreeofcolorado.com:
070005-001 Installation Manual
070005-201 Owner's Manual
070005-301 Service Manual
Carefree of Colorado 2145 W. 6
th
Avenue Broomfield, CO 80020 a Scott Fetzer company

070005-301r2 Printed in USA February, 2016
TABLE OF CONTENTS
Standard System Adjustments .................................................................................................... 1
Adjusting the Arm Position......................................................................................................................1
Adjusting the Pitch..................................................................................................................................1
Canopy Replacement.................................................................................................................... 2
Removing the Head Covers.......................................................................................................... 4
Removing the Covers..........................................................................................................................4
Attaching the Covers...........................................................................................................................4
Arm Replacement.......................................................................................................................... 5
Gas Spring Replacement .............................................................................................................. 6
RH (Motor) Arm Spring ...........................................................................................................................6
LH (Idler) Arm Spring..............................................................................................................................6
Replacing the Mounting Plate ...................................................................................................... 7
Motor/Gearbox Replacement........................................................................................................ 8
Sensor/Control Module Replacement.......................................................................................... 9
LED Lighting ................................................................................................................................ 10
Switch Installation.................................................................................................................................10
LED Strip Replacement ........................................................................................................................11
LED Harness Replacement ..................................................................................................................12
Wiring Diagrams.......................................................................................................................... 13
Switch and Control Module ...............................................................................................................13
LED Lighting......................................................................................................................................13
Standard Maintenance ................................................................................................................ 14
Fabric Care...........................................................................................................................................14
Mildew ...............................................................................................................................................14
Pooling ..............................................................................................................................................14
Hardware Maintenance .....................................................................................................................14
Motor Maintenance...............................................................................................................................14
Part Number Listing .................................................................................................................... 15
Part Number/Serial Number Location...................................................................................................15
Part Number Configuration ...................................................................................................................15
Illustrated Parts List ..............................................................................................................................16
Latitude – Single Stage .....................................................................................................................16
Latitude – Dual Stage........................................................................................................................18

070005-301r2 February, 2016
PRODUCT OVERVIEW
The Latitude Awning is a state of the art lateral arm awning. Each unit is equipped with lateral support arms. No
vertical arms interfere with coach sidewalls, custom graphics or equipment mounted on the sidewalls.
Fully retractable and self-storing;
Available in two configurations: single stage or dual stage;
The awning motor operates on standard 12VDC (range 10VDC to 14VDC);
Single touch operation for extend and retract;
Direct Response is standard;
LED lights standard, mounted in roller tube;
SPECIFICATIONS
Length Single Stage 10' 4" – 20' [3.15m – 6.1m]
Dual Stage 10' 4" – 18' [3.15m – 5.49m]
Support: Lateral Spring Arms
Motor: Power: 10VDC–14VDC Circuit Rating: 15 amp
(motor is mounted in RH roller tube head)
Power Source: Motor and controls are routed and hardwired into the vehicle’s 12V system
Controls: Carefree Direct Response
Color: Hardware: White or Black
Fabric: Heavy Duty Vinyl with Weatherguard or FLXGuard
(refer to sales literature for colors and options)
Weight: 10' 4" 12' 14' 16' 18' 20'
Single Stage 45.5 lbs. 48.3 lbs. 51.7 lbs. 55.0 lbs. 58.3 lbs. 61.6 lbs.
Dual Stage 52.1 lbs. 55.9 lbs. 60.4 lbs. 65.0 lbs. 69.6 lbs. n/a
Original Mounting Plate Configuration
Current Mounting Plate Configuartion
12.75"
5.6"
6.1"
12.75"
5.6"
Awning Length
Awning Length + 3.9" 1.2"
2.7"
7"
FL002
12.25"
5.7"
6.1"
13.75"
5.7"
Awning Length
Awning Length + 2.6"
1.3"
1.3"
7"
FL002b

Carefree of Colorado Service Manual LATITUDE
070005-301r2 1
STANDARD SYSTEM ADJUSTMENTS
ADJUSTING THE ARM POSITION
For the awning to operate and close correctly, the arms must be parallel to the roller tube. If the arm sags,
the arm position can be adjusted to bring the arm parallel.
1. Open the awning 2"-3" to access the
adjustment screws located on the side of
the arm knuckle at the wall.
2. Loosen the upper screw (counterclockwise).
3. Tighten (clockwise) the lower screw to
raise the arm elbow.
NOTE: Make adjustments in quarter turn increments.
Tip: Lift the arm at the elbow while tightening the lower screw.
4. Repeat steps 2 and 3 until the arm is parallel with the roller tube.
5. Tighten the upper screw.
ADJUSTING THE PITCH
The awning pitch can be adjusted. It is strongly recommended that adjustments be made in small
increments to achieve the desired setting.
This procedure works best with 2 people. One person to lift the roller tube to relieve the weight and one
person to make the adjustments.
DO NOT USE POWER TOOLS,ALWAYS USE HAND TOOLS TO MAKE ADJUSTMENTS.
1. Open the awning.
2. At the top of the knuckle loosen the
locking screw approximately 1/4".
CAUTION The locking screw MUST
be loosened before adjusting the pitch.
3. To raise the pitch: Turn the lower
adjustment screw clockwise.
4. To lower the pitch: Turn the lower
adjustment screw counterclockwise.
5. Hand tighten the locking screws until snug when the desired pitch is achieved.
CAUTION DO NOT overtighten the locking screw. Overtightening the screw can cause
unnecessary strain and wear on the knuckle.
Important Note: After the initial installation and the awning is opened, the awning may settle. This is
normal. Check that the locking screws on the knuckle are snug.
Raise
FL013
Adjustment
Screws
Adjust Arm to be
Parallel to Roller Tube
FL009a
Locking Screw
RaiseLowerRaiseLower
Locking Screw
Adjustment Screw Adjustment Screw

LATITUDE Service Manual Carefree of Colorado
2 070005-301r2
CANOPY REPLACEMENT
1. Extend the awning completely.
2. Firmly tie the elbows of the spring arms together. Use a
minimum 1/2" rope - do not use bungee cords. When
tying the rope, use a non-slip knot such as a square knot
or equivalent.
CAUTION FAILURE TO SECURE THE ARMS WILL ALLOW
THE SPRING ARMS TO EXTEND POSSIBLY CAUSING PERSONAL
INJURY AND DAMAGE TO THE AWNING.
3. Over extend the awning to align the fabric slot with the
cutout on the idler side. This will cause slack in the fabric.
4. Disconnect Power.
CAUTION When the power is on, the direct
response system is active. Movement during this
procedure can cause the awning to attempt to close
unexpectedly.
5. At the roller tube:
5.1. Remove the fabric retaining screws and plastic
washers (quantity of 2 ea).
5.2. On the motor side, remove the split grommet from
the roller tube. Carefully pull the wires and
connectors out of the tube and disconnect.
6. At the awning rail, cut the LED harness close to the
canopy. Clamp the harness going into the vehicle to
prevent it from falling in the wall.
7. For canopies with QuicKonnect:
7.1. Remove the fabric retaining screws from the
QuicKonnect (a & b).
7.2. Remove one retaining screw from the awning rail (c).
7.3. Slide the QuicKonnect from the awning rail and
canopy.
7.4. Slide the canopy out of the roller tube.
7.5. Slide the new canopy into the roller tube and center.
7.6. At the reinforcements in the canopy, secure the fabric
to the roller tube with the retaining screws and
wahsers removed previously.
7.7. Slip the fabric funnel onto the QuicKonnect.
7.8. While holding the fabric, simultaneously slide the
QuicKonnect into the awning rail and over the canopy.
7.9. Remove the funnel from the QuicKonnect.
7.10. Place one (1) #6 x 3/8" screw (c) through the awning rail outside the end of the QuicKonnect (not
through the QuicKonnect).
8. For canopies without QuicKonnect:
8.1. Remove the fabric retaining screws from the awning rail.
8.2. Slide the canopy out of the roller tube and awning rail.
8.3. Slide the new canopy into the roller tube and awning rail and center in the roller tube.
8.4. At the reinforcements in the canopy, secure the fabric to the roller tube with the retaining screws
removed previously.
Spring Arms
Firmly Tie Elbows Together
Retaining Screw
and Washer
Retaining Screw
and Washer
Align Fabric Slot with
Cutout on Idler Head
Grommet
LED Harness
Canopy
Harness
FL016
#6 x 3/8"
Screw (x4)
(a)
(c)
(b)
QuicKonnect Fabric
Awning Rail
Funnel
QuicKonnect
Fabric
Awning Rail

Carefree of Colorado Service Manual LATITUDE
070005-301r2 3
9. While firmly pressing the roller tube, remove the arm ties. Slowly allow the roller tube and arms to extend.
10. Restore power.
11. Retract the awning and check that the canopy is rolling up squarely onto the roller tube. Adjust as
necessary.
12. Place one (1) #6 x 3/8" screw (a) through the QuicKonnect (or awning rail if the QuicKonnect is not
used), fabric and polyrod approximately 1" in from the fabric edge
13. On the opposite side, pull the fabric tight then place one (1) #6 x 3/8" screw (b) through the
QuicKonnect (or awning rail if the QuicKonnect is not used), fabric and polyrod approximately 1" in from
the fabric edge.
14. Connect the LED harness:
14.1. At the roller tube, connect the canopy harness connector and LED connector. Then carefully
push the connectors into the roller tube.
14.2. Place the split grommet over the canopy harness and press the grommet into the hole of the
roller tube.
14.3. At the vehicle wall, route the new canopy harness through the wall to the switch.
Tip: Tie the new harness to the old harness that was cut previously. Use the old harness to pull
the new harness through the wall to the desired location.
14.4. At the vehicle wall, provide some slack between the canopy and wall. Seal the wall entrance
hole and harness with a quality silicone sealant.
14.5. Connect the new harness to the switch. Two (2) .187, 18-24 awg female disconnects are provided if
connecting to a switch.
14.6. Alternate method: At the wall, splice the new harness to the existing harness using 24 awg butt
connectors. Push the connectors into the vehicle wall. Seal the wall entrance hole and wires
with a quality silicone sealant.
NOTE: Be sure to allow enough harness from the canopy to provide some slack for the harness
and adequate length for the connectors to be pushed inside the wall before sealing the hole and
harness with a quality silicone sealant.

LATITUDE Service Manual Carefree of Colorado
4 070005-301r2
REMOVING THE HEAD COVERS
These instructions are for removing the head covers for service or replacement.
The illustration shows the motor head covers. The instructions apply to both the motor and idler head.
NOTE: If replacing the covers: To ensure that the covers properly match up and latch together always
replace both the front and rear cover. Replacement kits include both the front and rear covers and
attaching hardware.
1. Extend the awning to access the screws in the back cover of the head assembly.
2. Disconnect power.
CAUTION WHEN THE POWER IS ON,THE DIRECT RESPONSE SYSTEM IS ACTIVE.MOVEMENTS DURING
THIS PROCEDURE CAN CAUSE THE AWNING TO CLOSE UNEXPECTEDLY.
Removing the Covers
3. Remove the front cover. The cover snaps onto the
rear cover. To remove, press the bottom of the rear
cover until the front cover releases then rotate and lift
the front cover off.
4. For the motor side: Slide the sensor module out of the
rear cover. It is not necessary to disconnect the wires.
Carefully allow the module to hang down.
5. Remove the screws and bumper from the rear cover
and remove the rear cover.
Attaching the Covers
6. Attach the rear cover.
7. For the motor side: Slide the sensor module into the
rear cover. Tuck the wires inside the cover.
8. Snap the front cover onto the rear cover. Hang the cover on the top and swing down until it clicks.
Front
Cover
Slide Module Out
FL029
Press Up On Rear Cover
to Release Front Cover
Rear
Cover

Carefree of Colorado Service Manual LATITUDE
070005-301r2 5
ARM REPLACEMENT
These procedures apply to both the left and right arms. Differences are noted where required.
WARNING THE ARM IS UNDER TENSION TO OPEN.USE EXTREME CARE TO FIRMLY HOLD THE ARMS
DURING ASSEMBLY AND DISASSEMBLY TO AVOID ANY SUDDEN OR UNEXPECTED MOVEMENT BY THE ARM.
SERIOUS PERSONAL INJURY AND/OR PROPERTY DAMAGE COULD OCCUR.
CAUTION When detached, do not allow the roller tube and/or middle rail to drop toward the
ground. the twisting motion can damage the opposite arm and awning. Use a scaffold or similar
device to support the roller tube and middle rail.
1. Over extend the awning.
2. DISCONNECT POWER.
3. For Two-Stage Latitude: Loosen the retaining screw in
the glide above the arm elbow. Lift the middle rail off the
elbow pin. Provide support for the middle rail.
4. For the motor side arm: Carefully pull the control cable from
the slot at the top of the arm channels. It is not necessary to
disconnect the cable from the motor or wall.
5. At the roller tube:
5.1. Remove the front cover. The cover snaps onto the rear
cover. To remove, press the bottom of the rear cover to
release the front cover.
5.2. Remove the E-Clip that holds the rotation pin.
5.3. Provide support for the roller tube.
5.4. Firmly hold the arm and remove the rotation pin. Pull
the arm out and allow the arm to extend out below the
roller tube. Support the arm.
6. At the wall connection:
6.1. Loosen the setscrew and remove the rotation pin.
6.2. Pull the arm from the knuckle and set aside.
7. Using two people firmly hold the new arm assembly and
remove the shipping ties. Allow the arm to slowly open to
its maximum extension.
CAUTION When the arm is closed, it can open
with significant force. Use care when opening.
8. Lift the new arm and attach to the wall knuckle with the rotation pin and set screw removed previously.
Ensure that the groove in the pin is in line with the screw hole.
9. At the roller tube:
9.1. Fold the arm as necessary and align the arm with the mounting holes.
9.2. Insert the rotation pin. Ensure that the pin is oriented with the groove down.
9.3. Secure the pin with a new e-clip between the arm knuckle and lower attach bracket ear. Ensure
that the clip is in the groove of the pin.
9.4. Attach the front cover.
10. For the motor side arm: Carefully press the control cable into the slot at the top of the arm channels.
Allow some slack at the joints and elbows to allow the cable to flex when the awning is operated.
11. For Two-Stage Latitude: Press the middle rail glide onto the elbow pin. Tighten the securing screw
loosened previously.
12. To align the arm. Refer to "Adjusting the Arm Position" on page 1.
13. To adjust the arm pitch. Refer to "Adjusting the Pitch" on page 1.
Set Screw Rotation
Pin
E-Clip
Rotation
Pin
Front
Cover
Middle Rail
Glide
Retaining Screw
Control
Cable
Control
Cable
Middle Rail
Roller Tube
Vehicle Wall
FL023
Elbow Pin

LATITUDE Service Manual Carefree of Colorado
6 070005-301r2
GAS SPRING REPLACEMENT
WARNING THE GAS SPRING CLEVISES MUST BE ORIENTED AND INSTALLED AS SHOWN.FAILURE TO ORIENT
THE CLEVISES CORRECTLY CAN CAUSE THE ARMS TO NOT FUNCTION CORRECTLY.
CAUTION When detaching the roller tube, do not allow the roller tube to drop toward the
ground. the twisting motion can damage the opposite arm. Use a scaffold to support the roller tube.
1. Fully extend the awning.
2. DISCONNECT POWER.
RH (MOTOR)ARM SPRING
1. Remove the front cover. To remove, press the bottom of the rear cover to release the front cover.
2. Remove the E-clip from the roller tube shaft.
3. While firmly holding the arm, slide the motor head off
the roller tube shaft. Provide support for the roller tube.
4. Slowly allow the arm to extend fully. Provide support for
the end of the arm.
5. Remove the old spring in the following order:
5.1. Unclip the cylinder clevis from the upper bracket.
5.2. Unhook the rod clevis from the lower bracket.
6. Install the new spring in the following order:
6.1. Hook the rod clevis around the lower bracket post.
6.2. Clip the cylinder clevis onto the upper bracket post.
7. Fold the arm to align the roller tube shaft with the motor
head. It may be necessary to twist the roller tube to
align the flats of the shaft with the motor hole.
8. Secure the shaft with a new e-clip. The e-clip goes in
the inner groove of the roller tube shaft.
9. Reattach the front cover.
LH (IDLER)ARM SPRING
1. Remove the front cover. To remove, press the bottom
of the rear cover to release the front cover.
2. Remove the e-clip (and press nuts and washers if
installed) from the roller tube shaft.
3. While firmly holding the arm, slide the idler head off the
roller tube shaft. Provide support for the roller tube.
4. Slowly allow the arm to extend fully. Provide support for
the end of the arm.
5. Remove the old spring in the following order:
5.1. Unclip the rod clevis from the lower bracket.
5.2. Unhook the cylinder clevis from the upper bracket.
6. Install the new spring in the following order:
6.1. Hook the cylinder clevis around the upper bracket post.
6.2. Clip the rod clevis onto the lower bracket post.
7. Fold the arm to align the roller tube shaft with the idler head.
8. Secure the shaft with a new E-clip. The e-clip goes in the
outer groove of the roller tube shaft. Press the retaining
clips over the end of the shaft close to the E-clip.
9. Reattach the front cover.
Remove 1st
Attach 2nd
FL021
Front
Cover E-Clip
Roller Tube
Clevises Must Be Oriented
and Installed As Shown
Motor Side
Clevises Must Be Oriented
and Installed As Shown
Idler Side
Lower
Bracket
Upper
Bracket
Remove 2nd
Attach 1st
Lower
Bracket
Upper
Bracket
Remove 1st
Attach 2nd
Remove 2nd
Attach 1st
Front
Cover
E-Clip
RollerTube
Outer Groove
Inner Groove
Replaces Washers,
Nuts and E-Clip
Retaining
Clips (x2)