Carefree SR0023 User manual

052987-002R5 Printed in USA July 2005
CAREFREE
WIND SMART AUTO-RETRACT SYSTEM
RV INSTALLATION &OPERATIONS MANUAL
THIS PUBLICATION COVERS THE FOLLOWING OPTIONAL EQUIPMENT KITS:
SR0023, SR0032 - Wind Smart Upgrade - Eclipse
SR0013 Wind Smart Upgrade – One Touch
SR0014 – Remote Control Upgrade – Wind Smart
TABLE OF CONTENTS
Introduction ...................................................................................................................................2
Product Overview ...................................................................................................................................2
Safety Information...................................................................................................................................2
Safety Notes...................................................................................................................................2
Installation .....................................................................................................................................3
Components Checklist............................................................................................................................3
Prior to Installing the Kit..........................................................................................................................4
Installing the Switches ............................................................................................................................5
Wiring an Additional Patio Switch...................................................................................................6
Installing the Wind Smart Control Box....................................................................................................6
Installing the Anemometer ......................................................................................................................7
Testing the System .......................................................................................................................8
Testing Standard Operation....................................................................................................................8
Testing Wind Smart Operation ...............................................................................................................9
Installing the RR24 RF Remote Receiver ..................................................................................10
Programming the RR24 for the Key FOB .............................................................................................11
Testing the Key FOB ............................................................................................................................11
Diagnostics..................................................................................................................................12
System Schematic ................................................................................................................................16
Operating the Wind Smart System ............................................................................................17
The Basics............................................................................................................................................17
Mode Switch.................................................................................................................................17
Patio Switch..................................................................................................................................17
The Wind Smart Auto-Retract System..................................................................................................17
Sensitivity Switch..........................................................................................................................17
Using the Key FOB Remote Control.....................................................................................................18
Limited Warranty.........................................................................................................................19
Carefree of Colorado 2145 W. 6
th
Avenue Broomfield, CO 80020
aScott Fetzer company 303-469-3324 ♦www.carefreeofcolorado.com

Carefree of Colorado Wind Smart Auto-Retract System
2 052987-002R5
INTRODUCTION
PRODUCT OVERVIEW
The Wind Smart Auto-Retract System may be installed as part of the original motorized awning installation
or as an upgrade to an existing motorized awning installation. In addition, an optional RF wireless remote
may be included at time of installation or added after the installation.
The system offers three unique features not available with a standard awning installation.
1) Auto-Retract – When the awning is retracted, it retracts completely. It is not necessary to hold the
button when closing the awning.
2) Wind Smart – The awning can be set to automatically close when windy conditions occur.
3) Remote Control – The operator can conveniently operate the awning from any location.
SAFETY INFORMATION
WARNING
AWARNING INDICATES A POTENTIALLY HAZARDOUS SITUATION WHICH ,IF NOT AVOIDED,COULD RESULT IN
DEATH OR SERIOUS INJURY AND/OR MAJOR PROPERTY DAMAGE.
CAUTION
ACAUTION INDICATES A POTENTIALLY HAZARDOUS SITUATION THAT MAY CAUSE MINOR TO
MODERATE PERSONAL INJURY AND/OR PROPERTY DAMAGE.IT MAY ALSO BE USED TO ALERT
AGAINST UNSAFE PRACTICES.
NOTE: A note indicates further information about a product, part, or step.
Tip: A tip provides helpful suggestions.
Safety Notes
•Always disconnect battery or power source before working on or around the electrical system.
•Always wear appropriate safety equipment (i.e. goggles).
•Always use appropriate lifting devices and/or helpers when lifting or holding heavy objects.
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Carefree of Colorado Wind Smart Auto-Retract System
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INSTALLATION
COMPONENTS CHECKLIST
Carefree of Colorado
PATIO WIND SPEED MODE
AUTO
RETRACT
ON
OFF
POWER
ON
HI
MED
LOW
RETRACT
EXTEND
WIND SPEED
Carefree of Colorado
HI
MED
LOW
Carefree of Colorado
PATIO MODE
AUTO
RETRACT
ON
OFF
POWER
ON
RETRACT
EXTEND
2
1
3 4 5
96
78
12 11 10
14 15 16 17
Wind Smart Kit
Remote Control Kit (ordered seperately)
13
WS001
Figure 1. Component Checklist.
;ITEM DESCRIPTION QTY NOTE
WIND SMART KIT
1 Anemometer 1
2 RP24 Control Unit 1
3 Switch, Patio, Momentary Contact 1
4 Switch, Wind Speed, Latching, w/o Light 1
5 Switch, Mode, Latching, w/ Light 1
6 Switch Plate, 3 Switch 1
7 Switch Plate, Patio/Mode 1
8 Switch Plate, Wind Speed 1
9 Harness, Power, Motor, Anemometer 3
10 Wire Splice, 14-16GA. 6
11 Screw, Phillips Truss Head #6 x 1/2 10
12 Screw, Hex Head #10 x 3/4 2
13 Grommet, Wall 1
REMOTE CONTROL KIT ORDERED SEPARATEL
Y
14 RR24 Receiver, RF 1
15 Screw, Phillips Truss Head #6 x 1/2 2
16 Cable 60” 1
17 Remote Control Key Fob 1 1
NOTES:
1. Additional remote control Key FOBs may be ordered separately.
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PRIOR TO INSTALLING THE KIT
For New Installations – These instructions assume that the awning and arms have been mounted and that the
cable(s) from the arms have been routed through the exterior wall as described in the awning installation
instructions. These instructions replace the switch and wiring directions included with the awning.
For Existing Installations – The installer must locate and remove any existing control boxes and switches (not
including the exterior switch with the Eclipse). Access to the motor cable(s) and the 12VDC/Ground wires is
required.
There are three (3) switch plate configurations available for this installation.
A) Three switch plate (this should be used unless the plate does not fit in the desired location).
B) Two switch plate plus a single switch plate (this option is used when it is necessary to “stack” the
switches because of space limitations)
C) Two switch plate (this is used because of space restrictions). This configuration eliminates the “Wind
Speed Switch”. When the wind speed switch is not used, the system defaults to the “medium” setting.
1. Determine the location of the switches and control box:
1.1 Do not mount the control box and switches near heat producing elements such as LP appliances
or engine exhaust components.
1.2 The mounting surface for the switch plate should be a minimum of 1/2” thick.
1.3 The clearance dimensions for the switch plates are shown in Figure 2 on page 5.
1.4 Mount the control box near the switch panel so that the switch harnesses can be plugged into the
control box without stressing the connections. Clearance dimensions are shown in Figure 3 on
page 6.
2. Determine the location of the anemometer:
2.1 Position the anemometer in a location that is not blocked from the wind. Suitable positions would
be along the roofline or on the roof.
2.2 Approximately 6 foot of cable is furnished with the anemometer. It is the installer’s responsibility
to provide additional cable and splices if the anemometer is mounted a greater distance from the
control box.
2.3 For the Eclipse and One-Touch, the anemometer cannot be mounted on the case of the awning.
3. Determine the location of the optional RF receiver (RR24):
3.1 Do not mount the RR24 unit near heat producing elements such as LP appliances or engine
exhaust components.
3.2 For best reception, do not mount the RR24 near or on a metal surface.
3.3 Mount the unit with the antenna pointing up.
3.4 The clearance dimensions for the RR24 are shown in Figure 6 on page 10.
3.5 The included cable is approximately 60 inches long. Mount the unit close enough to the control
box so that the cord can be connected without stressing the connections.
CAUTION
ALWAYS DISCONNECT THE VEHICLE BATTERY AND ELECTRICAL SOURCES BEFORE WORKING WITH
THE ELECTRICAL WIRING AND COMPONENTS.
When the WindSmart installation is complete, return to the original awning instructions for any final
assembly required.
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INSTALLING THE SWITCHES
(refer to Figure 2)
1. At the switch panel location(s), use a 2 1/4” hole saw and cut one hole for each switch. The center of
each hole is 1 1/2” apart for switches mounted in the same panel.
2. Each switch assembly is labeled. Carefully push the connector and wires through the switch panel
then push the switch into the faceplate until the locking tabs click into place behind the faceplate.
•The momentary switch is the “Patio” switch;
•The latching switch w/o light is the “Wind Speed” switch;
•The latching switch w/ light is the “Mode” switch.
CAUTION
ENSURE THAT THE SWITCH LABELS MATCH THE FACEPLATE LABELS FOR THE SWITCH IDENTIFICATION
AND ORIENTATION!THE SQUARE LENS ON THE SWITCH MUST BE AT THE BOTTOM.
NOTE: If it is necessary to remove the switch from the panel, press and hold the locking tabs
on the switch then carefully work the switch out of the panel. Do not try to force the
switch, it is possible to break the locking tabs.
3. After all switches are mounted into the faceplate(s), carefully push the connectors, wires and switches
into the mounting holes drilled in step 1.
4. Hold the faceplate(s) in position and secure to the mounting surface using four (4) #6 x 1/2 screws.
Tip: Drilling a small pilot hole for the screws will reduce the chance of splitting or stripping out the
hole with the screws.
5 3/4”
2 3/4”
2 3/4”
O 2 1/4”
1 1/2” 1 1/2”
Patio / Sensitivity / Mode Switches
4 1/4”
2 3/4”
2 3/4”
O 2 1/4”
1 1/2”
Patio / Mode Switches 2 3/4”
2 3/4”
2 3/4”
O 2 1/4”
Sensitivity Switch WS002
#6 x 1/2 Screw
(typ.)
#6 x 1/2 Screw
(typ.)
Locking Tab
(ref)
Locking Tab
(ref)
Figure 2. Mounting the Switches.
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Wiring an Additional Patio Switch
This section is for wiring an additional PATIO switch and for Eclipse models with an exterior switch.
(refer to the schematic on page 16)
1. Route the switch wires to the main switch location.
2. Splice the wires in parallel with the main PATIO switch wires. Pin 1 of the additional switch should go
to pin 1 of the main patio switch etc.
INSTALLING THE WIND SMART CONTROL BOX
1. Position the control box and secure using two (2) #6 x 1/2” screws.
NOTE: If the box is mounted on a surface that is less that 1/2” thick, the screws will protrude
through the opposite side of the surface.
2. Attach the switch harness connectors to the box at the positions labeled on the box. Press the
connectors in until the tabs click into place to ensure a solid connection.
3. Run a 12 gauge wire (never use less than 14 gauge) from the power distribution panel (auxiliary
battery circuit) or equivalent.
4. Run a wire to chassis ground. Suitable ground would be the vehicle chassis or conductive structure
connected to the chassis.
5. Connect a two-wire harness to the control box in the position marked +12V/GROUND.
6. Splice the wires from steps 2 and 3 to the harness. Carefully note the labeling on the box so that the
12V power goes to the 12V pin and the ground goes to the pin labeled ground.
7. Connect a two-wire harness to the control box in the position marked MOTOR.
8. Run the motor wire cable from the awning to the control box. Splice the wires to the harness in step
7. The red wire should go to Pin marked “A” and the black goes to the pin marked “B”.
NOTE: During testing, it may be necessary to reverse these wires (red to B, black to A) if the
awning extend and retract functions are reversed.
ANEMOMETER
PATIO SWITCH
WIND SPEED
SWITCH
RR24
(Optional)
MODE SWITCH
AB
MOTOR
FUSE (15 A)
+12V
GROUND
5 1/4” 2”
3 1/8”
15
Figure 3. Mounting the Wind Smart Control Box.
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INSTALLING THE ANEMOMETER
NOTE: Whenever drilling and mounting on the outside wall or roof, be aware of internal cabinet
framing or other structure that may be behind the outer surface. Adjust drill locations as
necessary to prevent unnecessary damage. Interior structure and components could also
interfere with drilling and cable routing.
(refer to Figure 4)
1. Position the anemometer in location and mount using two (2) #10 x 3/4 screws.
•Align the screw holes with a roof support;
•For rubber roofs, do not drill pilot holes for the mounting screws;
•For fiberglass roofs, drill two pilot holes using the anemometer as a template.
•Coat the bottom of the anemometer with silicone sealant. With particular attention around the
mounting holes.
2. Drill a 7/16” hole in the sidewall or roof, close to the anemometer.
3. Slide the cable through the grommet and into the hole drilled in step 2.
4. Coat the underside of the grommet flange with a silicone sealant; then seat the grommet in the hole.
5. Push the wire through the grommet for best fit then seal the wire in the grommet with silicone sealant.
Grommet
O 7/16”
#10 x 3/4 Screw (2)
Anemometer
Figure 4. Mounting the Anemometer.
6. Route the cable to the control box.
7. (refer to Figure 3) Connect the last two-wire harness to the control box in the position marked
ANEMOMETER.
8. Splice the two wires from the anemometer to the harness. The wires are not pin specific.
9. Go to
Testing the System on page 8 before installing the RF remote option.
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Carefree of Colorado Wind Smart Auto-Retract System
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TESTING THE SYSTEM
Ensure that the operator can see the awning during the tests or has a helper that can see the awning.
Definitions: Manual – the motor runs only while the switch is pressed.
Automatic – the motor continues to run after the button is released.
Carefree of Colorado
PATIO WIND SPEED MODE
AUTO
RETRACT
ON
OFF
POWER
ON
HI
MED
LOW
RETRACT
EXTEND
WS008a
Figure 5. Control Switches.
TESTING STANDARD OPERATION CAUTION
THE RETRACT FUNCTION IS AUTOMATIC AND WILL CONTINUE UNTIL THE AWNING IS FULLY
RETRACTED.ENSURE THAT DURING TESTING AND OPERATION,NO OBTACLES OR PEOPLE ARE IN
THE WAY OF THE AWNING.
NOTE: For the Eclipse, the extend function is automatic. For One-Touch, the extend function is
manual. For testing the One-Touch, the operator must press and HOLD the extend switch.
1. Turn the MODE switch to the OFF position and restore vehicle power.
2. Press and release the PATIO switch in the EXTEND position. The awning should not move.
3. Press and release the PATIO switch in the RETRACT position. The awning should not move.
4. Turn the Mode switch to the POWER ON position.
5. Press and release the PATIO switch in the EXTEND position. The awning should extend
automatically. Allow the awning to extend for 2-3 seconds then press and release the PATIO switch a
second time to stop the awning.
STOP: If the awning does not move or functions differently than described above, set the Mode
switch to the off position. Go to the Diagnostics section on page 12. Restart the tests after
following the steps in the Troubleshooting section.
6. Press and release the PATIO switch in the RETRACT position. The awning should retract
automatically. Allow the awning to retract for 2-3 seconds then press and release the PATIO switch a
second time to stop the awning.
STOP: If the awning does not move or functions differently than described above, set the Mode
switch to the off position. Go to the Diagnostics section on page 12. Restart the tests after
following the steps in the Troubleshooting section.
7. Press and release the PATIO switch in the RETRACT position. The awning should retract
automatically until it is completely closed. The motor should stop when the awning is fully retracted.
8. Carefully secure the anemometer so that the cups cannot spin during the next tests.
9. Turn the Mode switch to the WIND SMART ON position.
10. Repeat steps 5 through 7.
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Carefree of Colorado Wind Smart Auto-Retract System
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TESTING WIND SMART OPERATION
NOTE: These tests will use the WIND SPEED switch.
HI is the least sensitive and responds to winds approximately equal to 12 mph.
MEDIUM responds to winds approximately equal to 8mph.
LOW is the most sensitive and responds to winds approximately equal to 4mph.
1. If not previously done, release the anemometer (step 7 above).
2. Set the MODE switch to WIND SMART ON.
3. Set the
WIND SPEED switch to HI.
4. Extend the awning using the PATIO switch.
5. Spin the anemometer. The awning should retract automatically to the closed position.
NOTE: Do not hit the anemometer to spin. Using compressed air provides a constant pressure
source and, the output can be regulated to test the various sensitivity settings. DO NOT
position the nozzle closer than 10 inches from the cups.
STOP: If the awning does not move or functions differently than described above, set the Mode
switch to the off position. Go to the Diagnostics section on page 12. Restart the tests after
following the steps in the Troubleshooting section.
6. Repeat steps 3 and 4 two (2) more times with the Wind Speed switch set to MED and then to LOW.
7. Repeat steps 2 through 4 with the Mode switch set to OFF and POWER ON. The awning should not move.
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INSTALLING THE RR24 RF REMOTE RECEIVER
1. Determine the location of the optional RF receiver (RR24):
1.1 Do not mount the RR24 unit near heat producing elements such as LP appliances or engine
exhaust components.
1.2 For best reception, do not mount the RR24 near or on a metal surface.
1.3 Mount the unit with the antenna pointing up.
1.4 The clearance dimensions for the RR24 are shown in Figure 6 on page 10
1.5 The included cable is approximately 60 inches long. Mount the unit close enough to the control
box so that the cord can be connected without stressing the connections.
1.6 Allow adequate room below the box to access the connector jack, programming button and
indicator light.
2. Position the control box and secure using two (2) #6 x 1/2” screws.
NOTE: If the box is mounted on a surface that is less that 1/2” thick, the screws will protrude
through the opposite side of the surface.
3. Connect the cable to the RR24.
4. Route the cable to the Wind Smart control box and connect.
3 7/8”
4 3/16”
TO EYE PORT on RP24 Program Mode
Press to Learn Transmitter
UP
RR24
1”
Program
Button
Indicator
Light
Key FOB
WS005
Figure 6. Mounting the RF Receiver.
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