Carefree SUMMIT User manual

052520-001r17 Printed in USA January, 2009
INSTALLATION MANUAL
SUMMIT AND SUMMIT XL
RV SLIDE-OUT COVER WITH PEAKED CONTOUR
INSTALLER'S NOTE:WHEN COMPLETED WITH THE INSTALLATION,CUT OFF THE LAST SHEET OF THIS
MANUAL AND PLACE WITH THE COACH OWNER INFORMATION.
Table of Contents

052520-001r17 Printed in USA January, 2009
PROPRIETARY STATEMENT
The Summit Slide-Out cover is a product of Carefree of Colorado, located in Broomfield, Colorado, USA.
The information contained in or disclosed in this document is considered proprietary to Carefree of
Colorado. Every effort has been made to ensure that the information presented in the document is
accurate and complete. However, Carefree of Colorado assumes no liability for errors or for any damages
that result from the use of this document.
The information contained in this manual pertains to the current configuration of the models listed on the
title page. Earlier model configurations may differ from the information given. Carefree of Colorado
reserves the right to cancel, change, alter or add any parts and assemblies, described in this manual,
without prior notice.
Carefree of Colorado agrees to allow the reproduction of this document for use with Carefree of Colorado
products only. Any other reproduction or translation of this document in whole or part is strictly prohibited
without prior written approval from Carefree of Colorado.
SAFETY INFORMATION
WARNING
AWARNING INDICATES A POTENTIALLY HAZARDOUS SITUATION WHICH, IF NOT AVOIDED,COULD RESULT IN
DEATH OR SERIOUS INJURY AND/OR MAJOR PROPERTY DAMAGE.
CAUTION
ACAUTION INDICATES A POTENTIALLY HAZARDOUS SITUATION THAT MAY CAUSE MINOR TO MODERATE
PERSONAL INJURY AND/OR PROPERTY DAMAGE.IT MAY ALSO BE USED TO ALERT AGAINST UNSAFE PRACTICES.
NOTE: A note indicates further information about a product, part, or step.
Tip: A tip provides helpful suggestions.
Safety Notes:
•Always disconnect battery or power source before working on or around the electrical system.
•Always wear appropriate safety equipment (i.e. goggles).
•Always use appropriate lifting devices and/or helpers when lifting or holding heavy objects.
•When using fasteners, use care to not over tighten. Soft materials such as fiberglass and aluminum
can be "stripped out" and lose the ability to grip.
Reference Publications located @ www.carefreeofcolorado.com:
052520-001 Summit Installation Manual
052520-301 SOKIII & Summit Service Manual
Carefree of Colorado 2145 W. 6
th
Avenue Broomfield, CO 80020
aScott Fetzer company www.carefreeofcolorado.com
Table of Contents

Carefree of Colorado SUMMIT
1 052520-001r17
TABLE OF CONTENTS
Summit Application Criteria ......................................................................................................... 2
Installation - Basic Summit........................................................................................................... 3
Component Checklist..............................................................................................................................3
Pre-Installation Layout............................................................................................................................4
Setting the Deflector Mounting Brackets ................................................................................................5
Mounting the Deflector Assembly...........................................................................................................5
Installing an awning rail (if required): ......................................................................................................6
Setting the Lift Arm Mounting Brackets ..................................................................................................6
Mounting the Lift Bar Assembly..............................................................................................................8
Installing the Roll Bar Assembly .............................................................................................................9
Attaching the Front Cover.....................................................................................................................10
Cover Bumpers ............................................................................................................................10
Installation - Summit XL.............................................................................................................. 11
Component Checklist............................................................................................................................11
Pre-Installation Layout..........................................................................................................................12
Setting the Deflector Mounting Brackets w/ Lift Bar .............................................................................13
Mounting the Deflector Assembly.........................................................................................................14
Setting the Lift Arm Mounting Brackets ................................................................................................15
Mounting the Lift Bar Assembly............................................................................................................16
Installing the Roll Bar Assembly ...........................................................................................................17
Attaching the Optional Front Cover ......................................................................................................18
Cover Bumpers ............................................................................................................................19
Owner Information ........................................................................................................................A
Maintenance .......................................................................................................................................... A
Fabric Care............................................................................................................................................ A
Mildew ........................................................................................................................................... A
Carefree Major Product Limited Warranty ............................................................................................. B

Carefree of Colorado SUMMIT
2 052520-001r17
SUMMIT APPLICATION CRITERIA
5.3"
7.7"
6.2"
SOK3002
Summit Width = Room Width + 8" (approx.)
Deflector Length
Figure 1. Summit General Dimensions.
AVAILABLE ROOM WIDTHS: BASIC 42” - 191” AVAILABLE EXTENSIONS: 12" – 42”
XL
192" - 390"
AVAILABLE LIFT ARM APPLICATIONS (ROOM WIDTH VS ROOM EXTENSION)
ROOM WIDTH
42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67-390
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
Lift Bar Option Not
Available For These
Combinations
37
38
39
40
41
ROOM EXTENSION
42
RESTRICTIONS:The Lift Bar Option is not suitable under any of the following conditions.
1. Flat Drop Rooms and rooms where the room face drops more than the ranges given below
R
OOM EXTENSION 12"-19" 20"-25" 26"-31" 32"-37" 38"-42"
ALLOWABLE DROP .5" .75" 1" 1.25" 1.5"
The value is determined by measuring the height of the flange when the room is closed then opening the room
completely and measuring the height of the flange again. If the difference exceeds the ranges above, the lift bar
option is not suitable.
2. Rooms with an awning mounted over the top of the slide-out room.
3. Rooms with an awning mounted on the face of the room where the top of the roll bar is less than 1/2" below the
roof line of the room when the room is closed.
4. Recessed rooms. The lift bars store between the coach wall and the awning; when the room is closed there is not
enough clearance for the lift bar assembly.
5. Additional layout requirements may restrict installations. Refer to the "Pre-Installation Layout" on page 4 for the
Basic Summit. Refer to the "Pre-Installation Layout" on page 12 for the Summit XL.
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Carefree of Colorado SUMMIT
3 052520-001r17
INSTALLATION -BASIC SUMMIT
COMPONENT CHECKLIST
1
2
2a
4
12
13
18
56
810
SOK3004c
15 16 17
8
11
7
14
9
9
3
Figure 2. Component Checklist
;ITEM DESCRIPTION QTY NOTE
1 Deflector Assy 1
2 Bracket, Deflector Assy 2
2a Shim, 1/4", Deflector Bracket 2 4
3 Cover, Bracket, Deflector Assy 2
4 Roll Bar Assy 1
5 Screw, Self Drilling, HWH #12 x 1 10
6 Screw, Self Drilling, HWH #10 x 1 4
7 Screw, HWH, Thread Type A #10 x 3/4 51
8 Screw, Socket Head, Roll Bar (this screw shipped installed) 1/4-20 x 3/4 1
9 Screw, Socket Head, Cover (2 screws are shipped installed) 1/4-20 x 1 1/2 4
10 Screw, Self Tapping, HWH #6 x 3/8 2
11 Awning Rail 1
12 Lift Bar Assy 1 2
13 Bracket, Lift Bar Assy 2
14 Screw, Self Drilling, HWH #12 x 1 6
15 Screw, Self Drilling, HWH #10 x 1
16 Screw, HWH, Thread Type A #10 x 3/4 12
17 Screw, Self Tapping, #2 Phillips #7 x 7/16 4
18 Front Cover Assy 1
NOTES: 1. The Lift Bar and Front Cover Assemblies are optional and specified at time of order.
2. The lift bar assy is available in three sizes to accommodate various extensions. Short arms are
used for 12"-16.9" extensions, Mid-range is used for 17” – 26” extensions, longer arms are used for
26.1”-42”.
3. Bracket Shim (item 2a) is optional and must be specified at time of order.
1. Unpack the shipping cartons and remove the front cover (if
installed). The cover is attached by two (2) socket head screws (1
per end cap); back the screws out until the end of the screw clears
the edge of the cover. It is not necessary to remove the screws
from the end caps.
2. The roll bar assembly is shipped in the deflector assembly.
Remove the allen head screw and save, DO NOT DISCARD.
Remove the left end of the roll bar then slide the right end out.
Remove packing material.
Remove and Save Roll Bar
Attach Screw (LH End Cap Only)
Back Out Front Cover Screws until
End of Screw Clears Cover (2 plcs)
SOK3045
Figure 3. Unpacking the Unit.
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Carefree of Colorado SUMMIT
4 052520-001r17
PRE-INSTALLATION LAYOUT
Prior to installing a Summit with Lift-Bar, it is necessary to confirm the mounting requirements. If any of the
parameters cannot be met, the optional Lift-Bar cannot be mounted correctly. Use a non-permanent
method of marking, and mark the locations in this section. These will be used to mount the components.
BRACKET #1 (DEFLECTOR BRACKET)
1. Bracket #1 (deflector bracket) mounts to the face/flange of
the room and requires a flat area of 1 1/4” high and 7 1/2”
wide. The bottom of the mount area must be a minimum of
1” below the roof line. Adjust the mounting area downward
as required and then mark the bottom edge of the mounting
area’s location. This will be BASELINE A for the remainder of
the parameters.
Position check: (The following checks must be
matched for the Summit to be installed correctly.)
•Measure from
BASELINE A to the top of the flange.
The maximum allowable height is 3 7/8”.
•Measure the difference between the mounting face
and the outermost face of the flange. Maximum
allowable depth is 3/8”. Refer to the common flange
configurations in Figure 4. If the flange thickness
exceeds the 3/8" maximum, a 1/4" shim is available.
Shim must be specified at time of order.
BRACKET #2 (LIFT ARM BRACKET)
2. Bracket #2 (lift arm bracket) mounts to the coach wall above
the slide-out room. The bracket requires a flat mounting
area of 1 1/2” high and 6 inches wide. The bottom of the
mount area for bracket #2 must be within the minimum and
maximum values shown in figure 4 from BASELINE A. Mark
the bottom edge of the area. This will be BASELINE B.
Position check: (The following check must be matched
for the Summit to be installed correctly.)
•Measure the difference between the coach wall and any
objects (i.e. awning rail, gutters, trim etc.) within 2 5/8” of
the BASELINE B. The maximum allowable depth is 1/2”.
AWNING RAILPOSITION
3. Measure up from BASELINE B. The acceptable range is
shown in Figure 6.
•The centerline of the awning rail must fall within the area
shown.
OR
•The installer must be able to install a new awning rail
in the area shown.
Repeat for other side of the cover.
1” Minimum
3 7/8” Maximum
Top of Flange
Roof Line
BASELINE A
SOK3016d
7 1/2”
1 1/4”
3/8” Max
Common Flange Configurations
Figure 4. Vertically Positioning the Deflector
Bracket.
4 1/4”
(Top of Flange)
(Roof Line)
B ASELINE A
SOK3016e
6”
1 1/2”
B ASELINE B
2 5/8”
1/2” Max
Protrusions (i.e. gutters,
awning rails, trim etc.)
Figure 5. Vertically Positioning the Lift Arm
Bracket.
SOK3016f
2 1/2” Min
5 1/4” Max
(Top of Flange)
(Roof Line)
(BASELINE A)
BASELINE B
Awning Rail
Figure 6. Awning Rail Position.
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Carefree of Colorado SUMMIT
5 052520-001r17
SETTING THE DEFLECTOR MOUNTING BRACKETS
Deflector Assy
Mounting Bracket
#12 x 1 Self Drilling Screw
Bracket Cover
SOK3016b
1“ min
12” max Baseline “A”
Optional Shim
Do Not Use Slot fo
r
Mounting Screws
Figure 7. Setting the Deflector Brackets.
1. Position the deflector brackets on the room face using BASELINE A as shown in Figure 7.
2. Attach the brackets.
•Using a quality silicone sealant, coat the mounting surface of the bracket with particular attention
around the mounting holes.
•Position the bracket and optional shim (if used) and attach using five
(5) #12 x 1 self-drilling screws.
3. Snap the bracket cover on to the bracket to cover the screw heads. The tab on
the back of the cover goes into the slotted hole of the bracket.
NOTE: If it is necessary to remove the cover after installation, slide
a small pin (e.g. paper clip) in the end under the cover. Lift
the locking tab and gently pull out the end of the cover.
Repeat for other side of the cover.
MOUNTING THE DEFLECTOR ASSEMBLY
Deflector Assy Deflector
Assy (ref)
#10 x 1
Screw (ref)
SOK3009
Mounting
Bracket (ref)
O 1/8”
Pilot Hole
#10 x 1
Self-Drilling Screw
(qty: 4)
Figure 9. Mounting the Deflector Assembly.
1. Lift the deflector assembly up and onto the mounting brackets. The deflector hooks into the brackets.
2. Horizontally center the assembly over the room.
3. In the screw groove formed between the bracket and deflector, drill a 1/8” pilot hole through the bottom
of the bracket in the screw groove. Secure the assembly to the bracket using four (2 per bracket) #10 x
1 self drilling screws. If the deflector moves during drilling, complete the drilling operation then realign
the defector in the brackets.
Pin
Locking
Tab
SOK3013
Figure 8. Removing the
Cover.
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Carefree of Colorado SUMMIT
6 052520-001r17
INSTALLING AN AWNING RAIL (IF REQUIRED):
1. Seal the back of the rail with silicone sealant or putty tape.
2. Align the centerline of the awning rail with the layout marks made
previously (refer to page 3). Ensure that the rail is level and is within the
area shown.
3. Attach the rail using #10 x 3/4 screws.
4. Use a screwdriver to slightly spread open one end of the awning rail.
5. Spray inside the awning rail track with silicone lubricant.
SETTING THE LIFT ARM MOUNTING BRACKETS
SOK3016c
Lift Bar Bracket
#12 x 1 Self Drilling Screw
(3 per bracket)
“X” - see table
Deflector (ref)
“X” - see table
Deflector Length
Figure 11. Setting the Lift Arm Brackets.
1. If open, close the room.
2. Using Baseline B and the horizontal dimension (X) from the tables on the next page, position and
attach the lift bar brackets using three (3) #12 x 1 self-drilling screws per bracket.
DEFLECTOR LENGTH VS ROOM EXTENSION
DEFLECTOR LENGTH (42" -58")
42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58
10 4 4 4 5 5 5 6 6 6 7 7 7 8 8 8 9 9
11 4 4 4 5 5 5 5 6 6 6 7 7 7 8 8 8 9
12 3 4 4 4 5 5 5 6 6 6 7 7 7 8 8 8 8
13 3 3 4 4 4 5 5 5 6 6 6 7 7 7 8 8 8
14 3 3 4 4 4 5 5 5 6 6 6 7 7 7 7 8 8
15 3 3 3 4 4 4 5 5 5 6 6 6 7 7 7 8 8
16 3 3 3 4 4 4 5 5 5 5 6 6 6 7 7 7 8
17 2 3 3 3 4 4 4 5 5 5 6 6 6 7 7 7 8
18 2 2 3 3 4 4 4 4 5 5 5 6 6 6 7 7 7
19 1 2 2 3 3 4 4 4 5 5 5 6 6 6 7 7 7
20 1 2 2 3 3 4 4 4 5 5 5 6 6 6 7 7
21 1 2 2 3 3 4 4 5 5 5 5 6 6 6 7
22 1 2 2 3 3 4 4 5 5 5 6 6 6 7
23 1 2 2 3 3 4 4 5 5 5 6 6 6
24 1 2 2 3 3 4 4 5 5 6 6 6
25 1 2 2 3 3 4 4 5 5 6 6
26 1 2 2 3 3 4 4 5 5
27 1 2 2 3 3 4 4 5
28 1 2 2 3 3 4 4
29 1 2 2 3 3 4
30 1 2 2 3 3
31 1 2 2 3
32
Lift Bar Option Not
Available For These
Combinations 1 2 2
33 1 2
ROOM EXTENSION
34 1
Notes: 1. All Dimensions are in inches.
2. For Defector lengths between given values, round down to the nearest length. Example: If the
defector length = 157", use the "X" value for 155"
Spread open
the end of the
awning rail
T0012
Figure 10. Adjusting the
Awning Rail.
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Carefree of Colorado SUMMIT
7 052520-001r17
DEFLECTOR LENGTH VS ROOM EXTENSION (CONT)
DEFLECTOR LENGTH (59" –105")
59 60 61 62 63 64 65 66 67 70 75 80 85 90 95 100 105
10 9 10 10 10 10 11 11 11 12 13 14 16 18 19 21 22 24
11 9 9 10 10 10 11 11 11 12 13 14 16 17 19 21 22 24
12 9 9 9 10 10 10 11 11 11 12 14 16 17 19 20 22 24
13 9 9 9 10 10 10 11 11 11 12 14 15 17 19 20 22 23
14 8 9 9 9 10 10 10 11 11 12 14 15 17 18 20 22 23
15 8 9 9 9 10 10 10 10 11 12 13 15 17 18 20 21 23
16 8 8 9 9 9 10 10 10 11 12 13 15 16 18 20 21 23
17 8 8 8 9 9 9 10 10 10 11 13 15 16 18 19 21 23
18 8 8 8 9 9 9 10 10 10 11 13 14 16 18 19 21 22
19 7 8 8 8 9 9 9 10 10 11 13 14 16 17 19 21 22
20 7 8 8 8 9 9 9 10 10 11 12 14 16 17 19 20 22
21 7 7 8 8 8 9 9 9 10 11 12 14 15 17 19 20 22
22 7 7 8 8 8 9 9 9 9 10 12 14 15 17 18 20 22
23 7 7 7 8 8 8 9 9 9 10 12 13 15 17 18 20 21
24 7 7 7 7 8 8 8 9 9 10 12 13 15 16 18 20 21
25 6 7 7 7 8 8 8 9 9 10 11 13 15 16 18 19 21
26 6 6 7 7 7 8 8 8 9 10 11 13 14 16 18 19 21
27 5 6 6 7 7 8 8 8 9 9 11 13 14 16 17 19 21
28 5 5 6 6 7 7 8 8 8 9 11 12 14 16 17 19 20
29 4 5 5 6 6 7 7 8 8 9 11 12 14 15 17 19 20
30 4 4 5 5 6 6 7 7 8 9 11 12 14 15 17 19 20
31 3 4 4 5 5 6 6 7 7 9 10 12 14 15 17 18 20
32 3 3 4 4 5 5 6 6 7 8 10 12 13 15 17 18 20
33 2 3 3 4 4 5 5 6 6 8 10 12 13 15 16 18 20
34 2 2 3 3 4 4 5 5 6 7 10 11 13 15 16 18 19
35 1 2 2 3 3 4 4 5 5 7 9 11 13 14 16 18 19
36 1 2 2 3 3 4 4 5 6 9 11 13 14 16 17 19
37 1 2 2 3 3 4 5 8 10 12 14 16 17 19
38 1 2 2 3 3 5 7 10 12 14 15 17 19
39 1 2 2 3 4 7 9 12 14 15 17 18
40 1 2 2 4 6 9 11 13 15 17 18
41 1 2 3 6 8 11 13 15 16 18
ROOM EXTENSION
42 1 3 5 8 10 13 15 16 18
DEFLECTOR LENGTH (110" –191")
110 115 120 125 130 135 140 145 150 155 160 165 170 175 180 185 190
10 26 27 29 30 32 34 35 37 38 40 42 43 45 46 48 50 51
11 25 27 29 30 32 33 35 37 38 40 41 43 45 46 48 49 51
12 25 27 28 30 32 33 35 36 38 40 41 43 44 46 48 49 51
13 25 27 28 30 31 33 35 36 38 39 41 43 44 46 47 49 51
14 25 26 28 30 31 33 34 36 38 39 41 42 44 46 47 49 50
15 25 26 28 29 31 33 34 36 37 39 41 42 44 45 47 49 50
16 24 26 28 29 31 32 34 36 37 39 40 42 44 45 47 48 50
17 24 26 27 29 31 32 34 35 37 39 40 42 43 45 47 48 50
18 24 26 27 29 30 32 34 35 37 38 40 42 43 45 46 48 50
19 24 25 27 29 30 32 33 35 37 38 40 41 43 45 46 48 49
20 24 25 27 28 30 32 33 35 36 38 40 41 43 44 46 48 49
21 23 25 27 28 30 31 33 35 36 38 39 41 43 44 46 47 49
22 23 25 26 28 30 31 33 34 36 38 39 41 42 44 46 47 49
23 23 25 26 28 29 31 33 34 36 37 39 41 42 44 45 47 49
24 23 24 26 28 29 31 32 34 36 37 39 40 42 44 45 47 48
25 23 24 26 27 29 31 32 34 35 37 39 40 42 43 45 47 48
26 22 24 26 27 29 30 32 34 35 37 38 40 42 43 45 46 48
27 22 24 25 27 29 30 32 33 35 37 38 40 41 43 45 46 48
28 22 24 25 27 28 30 32 33 35 36 38 40 41 43 44 46 48
29 22 23 25 27 28 30 31 33 35 36 38 39 41 43 44 46 47
30 22 23 25 27 28 30 31 33 35 36 38 39 41 43 44 46 47
31 22 23 25 26 28 30 31 33 34 36 38 39 41 42 44 46 47
32 21 23 25 26 28 29 31 33 34 36 37 39 41 42 44 45 47
33 21 23 24 26 28 29 31 32 34 36 37 39 40 42 44 45 47
34 21 23 24 26 27 29 31 32 34 35 37 39 40 42 43 45 47
35 21 22 24 26 27 29 30 32 34 35 37 38 40 42 43 45 46
36 21 22 24 25 27 29 30 32 33 35 37 38 40 41 43 45 46
37 20 22 24 25 27 28 30 32 33 35 36 38 40 41 43 44 46
38 20 22 23 25 27 28 30 31 33 35 36 38 39 41 43 44 46
39 20 22 23 25 26 28 30 31 33 34 36 38 39 41 42 44 46
40 20 21 23 25 26 28 29 31 33 34 36 37 39 41 42 44 45
41 20 21 23 24 26 28 29 31 32 34 36 37 39 40 42 44 45
ROOM EXTENSION
42 19 21 23 24 26 27 29 31 32 34 35 37 39 40 42 43 45
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Carefree of Colorado SUMMIT
8 052520-001r17
MOUNTING THE LIFT BAR ASSEMBLY
Align Edge with
Extension Scale
#7 x 7/16 Screw
#10 x 3/4
Thread Type A Screw
(qty: 6)
Lift Bar Assy
Outer Channel
Stop Bolt
(qty: 4)
DETAIL A
Mounting Pad
A
Carrier
SOK3010
Lift Bar Assy
(ref)
Mounting
Bracket (ref)
Deflector
Assy (ref)
#10 Screw
(ref)
Refer to Text
Style 1
Style 2
Threaded
Screw Groove
Positioning
Groove
Figure 12. Mounting the Lift Bar Assembly.
(Refer to Figure 12)
1. It is necessary to set the extension arm length for the correct room extension length. The extension arms
consist of an inner and outer channel. Slide the outer channel to the correct dimension using the scale
marks on the inner channel. Use one (1) #7 x 7/16 self-tapping screw to secure the channels. Repeat for
the other three arms.
2. Set the lift bar assembly onto the support brackets and deflector assembly. Center the mounting pads of the
arms on the brackets.
3. In the screw grooves of the wall brackets attach the arms using 6 (3 per arm)
#10 x 3/4 thread type A screws. Torque screws to 15 in-lbs.
4. Examine the deflector extrusion and determine if the deflector is style 1 or style 2 (see sample above).
•For style 1: In the screw groove of the deflector, attach the arms using 6 (3 per arm) #10 x 3/4
thread type A screws. Torque screws to 15 in-lbs.
•For style 2: Position the arm mounting pads on the positioning groove of the deflector and attach
using 6 (3 per arm) #10 x1 self drilling screws.
5. Center the top rail of the lift bar assembly. Tighten the two INNER stop bolts, torque to 34 in-lbs..
These should be placed next to the inner face of the carriers but with adequate clearance for a socket
or closed end wrench to fit over the bolt head.
6. Extend the room out completely.
7. Repeat step 5 for the OUTER stop bolts. These are placed next to the outer face of the carriers.
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Carefree of Colorado SUMMIT
9 052520-001r17
INSTALLING THE ROLL BAR ASSEMBLY
1/4-20 x 3/4
Screw
Polyrod
SOK3011b
Awning
Rail (ref)
Roll Bar Assy
Completed Assembly
Figure 13. Installing the Roll Bar Assembly.
1. Close the room if open.
2. Unroll some of the fabric from the roll bar.
3. Slide the polyrod and fabric into the awning rail. Center the fabric over the room.
4. Roll up the slack material onto the roll bar.
5. Slide the right end of the roll bar into the right end cap then set the left end of the roll bar into the left
end cap. Attach with one (1) 1/4-20 x 3/4 socket head screw through the left end cap.
6. Remove the spring locking pin from the roll bar. This is located
on the right end of the roll bar.
7. Open and close the room to ensure that the fabric is rolling up
straight on the rollbar.
8. Secure the fabric to the awning rail using two #6 x 3/8 screws
through the rail and fabric.
9.
Fabric
1"
#6 x 3/8
Screw
Polyrod
SOK3034a
Awning Rail
Figure 14. Securing the Fabric.
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Carefree of Colorado SUMMIT
10 052520-001r17
ATTACHING THE FRONT COVER
Thread Screw In Until
1/2” Projects Out of Cap
(one side only)
Cover Retaining Screw
(4 plcs) SOK3046
Latch Lever
Center Latch Pin
12’ or Longer Covers Only
Detail A
A
Figure 15. Attaching the Front Cover.
1. If removed, thread the 1/4-20 x 1 1/2 socket head screws into the end caps. On one side thread the
screws until flush with the inside of the end cap. On the other side, thread the screws until they
project out of the end cap approximately 1/2".
NOTE: The bottom screw holes are threaded at the factory. It will be necessary to force-
thread the top holes in the end cap using the supplied screws.
2. Lift the cover up and place one end over the screws that project out of the end cap. The screws fit
into the slots of the cover.
3. Align the cover with the other end cap and thread in all the attach screws thru the end caps and into
the cover. Hand tighten only.
4. For covers 12 feet and longer: Locate the latch lever at the center of the cover. Using a screw driver
or similar tool, push the lever to the left and hold; press the cover into position then release the latch
lever. The latching pin is spring loaded and will slide into the locking channel.
Cover Bumpers
The Summit cover is shipped with bumpers to prevent rattling. Quantities are two (2) for units under 10";
three (3) for units 10' to 12' and five (5) for units 12' and longer.
4”
(typ)
4”
(typ)
1/4 Deflector Length
(typ)
0” - 3/4”
Covers 12’ and Longer with Center Latch
Center Bumper Used On
10’ - 14’ Lengths Only
Covers Under 12’
(Cover Shown in Raised Position)
SOK3039
Bumper
Inner Slot
Outer Slot
Figure 16. Cover Bumpers.
To replace missing or damaged bumpers:
1. In the positions shown, fully press the first round section into the inner slot. This is the same slot that
the cover retaining screws are mounted in. Please note the orientation of the bumper.
Tip: Press one end of the bumper into the slot. While holding the bumper in place, gently stretch the
bumper. This will temporarily make the diameter smaller and easier to press into the slot.
2. Stretch the bumper around and press the second round section into the outer slot.
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Carefree of Colorado SUMMIT
11 052520-001r17
INSTALLATION -SUMMIT XL
COMPONENT CHECKLIST
1
SOK3026a
22
5
2
3
16
4
15
14
2a
78
10 12 13 18 20
6
19
1711
9
21
9
Figure 17. Component Checklist
;ITEM DESCRIPTION QTY NOTE
1 Deflector Assy 1 2
2 Bracket, Deflector, Short 3 4
2a Bracket, Deflector, Long Alternate 3 4,6
3 Cover, Bracket, Deflector Assy 3
4 Roll Bar Assy 1 2
5 Fabric 1
6 Screw, Self Drilling, HWH #12 x 1 15
7 Screw, Self Drilling, HWH #10 x 1 6
8 Screw, Socket Head 1/4-20 x 3/4 1
9 Screw, Socket Head (2 screws are shipped installed in end caps) 1/4-20 x 1 1/2 4
10 Pop Rivet 3/16 4
11 Screw, Self Tapping, HWH #6 x 3/8 2
12 Screw, Phillips Head #6 x 3/8 2
13 Awning Rail Adaptor 1 2
14 Lift Bar Assy 1 2, 3,7
15 Bracket, Lift Arm 4
16 Screw, Self Drilling, HWH #12 x 1 12
17 Screw, Self Drilling, HWH #10 x 1 12
18 Screw, HWH, Thread Type A #10 x 3/4 24
19 Screw, Self Tapping, #2 Phillips #7 x 7/16 8
20 Screw, HWH 1/4-20 x 5/8 4 5
21 Lock Nut 1/4-20 4 5
22 Front Cover Assy 1 2
22 Shim, 1/4", Deflector Bracket not shown 3 6, 8
Notes: 4. Specific configurations are specified at time of order, including awning length, fabric, color etc.
Check awning assembly against original purchase order.
5. Deflector assy (item 1), Roll Bar assy (item 4), Awning Rail Adaptor (item 11), Lift Bar assy (item 13)
and Front Cover assy (item 19) are shipped in two sections and assembled during installation.
6. The lift bar extension arms are made to the extension size specified at time of order
7. Deflector bracket is available in two sizes (short and long) and specified at time of order.
8. Items 17 & 18 are shipped installed in the lift bar splice.
9. For rooms 283" or longer, quantity of brackets (items 2, 2a) is 5.
10. Arm extension is base on the room extension and specified at the time of order.
11. Bracket shim (item 22) is optional and must be specified at time of order.
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PRE-INSTALLATION LAYOUT
Prior to installing a Summit with Lift-Bar, it is necessary to confirm the mounting requirements. If any of the
parameters cannot be met, the Lift-Bar cannot be mounted correctly. Use a non-permanent method of
marking, and mark the locations in this section. These will be used to mount the components.
DETERMINE THE CORRECT DEFLECTOR BRACKET
The deflector bracket is available in two sizes, long and short. Use the following measurements to
determine the correct bracket for the installation.
4. Measure the height from the top of the room roof to the top of the flange: _____________________
5. Measure the height from the top of the room to the centerline of the awning rail: _____________________
•If the rail height is between 5 3/4" – 6 3/8" and the flange height is 2 5/8" or less, use the short bracket.
•If the rail height is between 6 3/8" – 7 3/4" and the flange height is 4 1/8" or less, use the long bracket.
NOTE: The long bracket may be used in place of the short bracket. If the mounting of the long
bracket is on the wall face of the room, it is recommended that the installer furnish
structural support behind the wall face.
Detail A
2 3/4” ( )
+9/16”
-0”
5 3/4”
to
6 3/8”
3 1/8”
min.
1” min.
Baseline “B”
Baseline “A”
2 3/4” ( )
+9/16”
-0”
5 3/4”
6 3/8”
to
7 3/4” 3/8”
min.
1” min.
Baseline “B”
Baseline “A”
4 1/8”
max.
2 5/8”
max.
Detail B
Roof Line
Roof Line
SOK3032
3/8”
min.
3 1/8”
min.
Lift Arm Bracket
Long Deflector Bracket
Short Deflector Bracket
Lift Arm Bracket
4 3/4”
3/8” 11/16”
Figure 18. General Layout.
VERTICALLY POSITION BRACKET #2 (LIFT ARM BRACKET)
6. Bracket #2 (lift arm bracket) mounts to the coach wall above the slide-out room. The bracket requires a flat
mounting area of 1 1/2” high and 6 inches wide. From the centerline of the awning rail, measure down 2 3/4".
This will be BASELINE B.
VERTICALLY POSITION BRACKET #1 (DEFLECTOR BRACKET)
7. Bracket #1 (deflector bracket) mounts to the flange/face of the slide-out room. The bracket requires a flat
mounting area of 1 1/4” high and 7 1/2 inches wide. From BASELINE B measure down 4 3/4" for the short
bracket or 5 3/4" for the long bracket. This will be BASELINE A.
ADJUSTING THE VERTICAL POSITION
The bottom of deflector bracket (Baseline A) must be a minimum of 1" below the roof line to ensure that the
bracket is mounted into the structure.
8. If necessary to meet these criteria, adjust both BASELINE A and BASELINE Bdown a maximum of 9/16".
Baseline B must have a vertical clearance of 3/8" above the top of the flange.
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SETTING THE DEFLECTOR MOUNTING BRACKETS W/LIFT BAR
Deflector Assy
Mounting Bracket
(qty: 3)
#12 x 1 Self Drilling Screw
SOK3037
1“ min, 12” max
(typ)
Baseline“A”
Deflector
Bracket Cover
Evenly Space Evenly Space
Additional Brackets Used w/ Rooms 283” or Longer
Optional Shim
Do Not Use Slot for
Mounting Screws
Short Bracket Shown. Instructions apply to short and tall brackets
Figure 19. Setting the Deflector Brackets for Installations w/ Lift-Bars.
1. Position the deflector brackets on the room face using BASELINE A as shown in Figure 7.
2. Attach the brackets.
•Using a quality silicone sealant, coat the mounting surface of the bracket with particular attention
around the mounting holes.
If the thickness of the room flange exceeds 3/8" for the short bracket or 11/16" for the long bracket
as shown in figure 2, a 1/4" shim is available. Shim must be specified at time of order.
•Position the bracket and optional shim (if used) and attach using #12 x 1 self-drilling screws. (5 per
short bracket, 7 per long bracket).
3. Snap the bracket cover on to the bracket to cover the screw heads. The tab on the back of the cover goes
into the slotted hole of the bracket.
NOTE: If it is necessary to remove the cover after installation, slide
a small pin (e.g. paper clip) in the end under the cover. Lift
the locking tab and gently pull out the end of the cover.
Repeat for other side of the cover.
Pin
Locking
Tab
SOK3013
Figure 20. Removing the
Cover.
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MOUNTING THE DEFLECTOR ASSEMBLY
The deflector is shipped in two sections. The RH section has the RH end cap and the center splice
assembly. The LH section has the LH end cap only.
SOK3038
#10 x 1
Self-Drilling Screw
(qty: 6)
Remove
Cotter Pin
Deflector Assy
Center
Cover Mount
A
Detail A
Splice
Assy
Deflector
Assy (ref)
#10 x 1
Screw (ref)
O 1/8”
Pilot Hole
Deflector Profile
Pins
Figure 21. Mounting the Deflector Assembly.
4. Lift the RH deflector assembly up and onto the mounting brackets. The deflector hooks into the
brackets.
5. Horizontally align the center splice assembly with the centerline of the room. This should coincide
with the center line of the center mounting bracket.
6. In the screw groove formed between the RH bracket and deflector, drill a 1/8” pilot hole through the
bottom of the bracket in the screw groove. Secure the assembly to the bracket using two (2) #10 x 1
self drilling screws. If the deflector moves during drilling, complete the drilling operation then realign
the deflector. Do not attach the deflector to the center bracket at this time.
7. From the splice assembly, remove the cotter pin and the center cover mount. Set both components
aside to reinstall later.
NOTE: The cover mount is not installed if the optional cover is not to be installed.
8. Lift the LH section of the deflector up and onto the brackets.
9. Align the LH section with the RH section and press the LH section onto the split pins of the splice
assembly.
Tip: The split pins are a tension fit. If necessary, remove the LH end cap and set aside. Use a rubber
mallet and tap the LH section onto the pins. Use care to not bend or distort the deflector. When the
inner end is tight against the splice assembly, reattach the end cap.
10. For the left and center brackets: In the screw groove formed between the bracket and deflector, drill a
1/8” pilot hole through the bottom of the bracket in the screw groove. Secure the assembly to the
brackets using four (2 per bracket) #10 x 1 self drilling screws.
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SETTING THE LIFT ARM MOUNTING BRACKETS
SOK3035
Lift Bar Bracket
#12 x 1 Self Drilling Screw
(3 per bracket)
“X” - see below
Deflector (ref)
“X” - see below
Deflector Half Width
Figure 22. Setting the Lift Arm Brackets.
DETERMINING THE HORIZONTAL POSITION OF THE BRACKET
To determine the correct value of "X", use the following calculation:
Position Formula
Example: Deflector Length = 100in;
Room Extension = 20 in
+ Í.25 x Deflector Half Width .25 x 100 in. Î25
−Í.19 x Room Extension .19 x 20 in. Î3.8 −(subtract)
−7.8 7.8 −(subtract)
X = see note 2 X = 13.4 see note 2
NOTES:1. All Dimensions are in inches.
2. If "X" is Less than 1 inch, the lift bar arms cannot be mounted for this application.
3. If open, close the room.
4. Using Baseline B and the horizontal dimension (X) in Figure 11, position and attach the lift bar
brackets using three (3) #12 x 1 self-drilling screws per bracket.
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MOUNTING THE LIFT BAR ASSEMBLY
The lift bar assembly is shipped in two sections. Both consist of one lift bar section and two lift arm sets..
The first section has two splice plates attached to the lift bar. The second section has only one end cap.
Lift Bar Assy
SOK3036
DETAIL A
1/4-20 x 5/8 Screw
and Lock Nut
Splice
A
Outer Stop
Bolt
Inner Stop
Bolt
DETAIL
B
Carrier (ref)
#10 x 3/4
Thread Type A Screw
(qty: 6)
Lift Bar Assy
(ref)
Mounting
Bracket (ref)
Deflector
Assy (ref)
#10 Screw
(ref)
Refer to Text
Style 1 Style 2
Threaded
Screw Groove Positioning
Groove
Figure 23. Mounting the Lift Bar Assembly.
8. Set the first lift bar assembly section onto the support brackets and deflector assembly, the splice plates must
be pointed to the center of the room. Center the mounting pads of the arms on the brackets.
9. In the screw grooves of the brackets, secure the assembly using 6 (3 per arm)
#10 x 3/4 thread type A screws. Torque screws to 15 in-lbs.
Tip: Secure the mounting pads to the coach wall brackets first then attach the pads to the deflector.
This will help ensure that the lift bar is parallel with the deflector.
10. Examine the deflector extrusion and determine if the deflector is style 1 or style 2 (see sample above).
•For style 1: In the screw groove of the deflector, attach the arms using 6 (3 per arm) #10 x 3/4
thread type A screws. Torque screws to 15 in-lbs.
•For style 2: Position the arm mounting pads on the positioning groove of the deflector and attach
using 6 (3 per arm) #10 x1 self drilling screws.
11. Repeat steps 1 thru 3 for the second lift bar assembly section. Please note that the end of the lift bar
without an end cap must point toward the center of the coach.
12. Remove the screws and nuts from the open end of the splice plates and save for the next step.
13. Slide the two lift bar sections together and align the holes in the splice plates with the holes in the
second lift bar section. Attach using the two (2) 1/4-20 x 5/8 screws and locknuts. Tighten all of the
splice plate screws and nuts.
14. Center the top rail of the assembly. Tighten the two INNER stop bolts, torque nuts to 34 in-lbs. These
should be placed next to the inner face of the carriers but with adequate clearance for a socket or
closed end wrench to fit over the bolt head.
NOTE: The stop bolts are the captured screws and nuts loosely installed in the bottom of the
lift bar. There are four in total, two for the outer stops and two for the inner stops.
15. Extend the room out completely.
16. Repeat step 7 for the OUTER stop bolts. These are placed next to the outer face of the carriers.
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INSTALLING THE ROLL BAR ASSEMBLY
NOTE: Because of the length and weight of the rollbar and fabric, it will be necessary to have 3 people to
install the rollbar; one person at each end, with the third person to support the center.
SOK3033
A
1/4-20 x 3/4
Screw
Detail B
Detail D
Rail Adaptor
Awning Rail
#6 x 3/8 Screw
Thru Polyrod Into
Roll Bar (2 plcs)
Detail C
Black
Polycord
Detail A
Right Side
(With Sprockets)
Left Side
(With Threaded Insert)
Fabric
Roll Bar Splice
3/16 Pop Rivet
(qty: 4)
Roll Bar Assy
Rail Adaptor
(ref)
Figure 24. Installing the Roll Bar Assembly.
10. Close the room if open.
11. (Detail A) Slide the rail adaptor (2 pieces) into the awning rail. Note the orientation as shown.
12. (Detail B) Slide the two roll bar halves together. The splice is a tension fit. It may be necessary to tap one
end of the roll bar to press the two halves together. Align the predrilled rivet holes in the roll bar and splice.
CAUTION
USE CARE TO NOT BEND OR DISTORT THE ROLLBAR.IF IT IS NECESSARY TO TAP THE END OF THE ROLL BAR,USE
CARE TO NOT DAMAGE THE ENDCAP.
13. Attach the roll bar half to the splice using four (4) 3/16" pop rivets.
NOTE: If the rivets holes are slightly misaligned, use a #10 drill bit and ream the holes to allow
the pop rivet to be pushed in.
14. Unfold the fabric and slide the edge of the fabric (edge with black polycord) into the rollbar. The fabric
can only be inserted from the left side of the rollbar.
15. (Detail C) Center the fabric on the roll bar and secure using two (2) #6 x 3/8 phillips head screws
through the polycord and rollbar. Do not put the screws through the fabric.
16. Roll the fabric onto the rollbar. The fabric must be oriented around the roll bar as shown.
17. (Detail D) Slide the white polyrod and fabric into the awning rail adaptor. Ensure that the two halves of
the adaptor are pushed together (no gaps). Center the fabric over the room.
18. Roll up the slack material onto the roll bar.
19. Slide the right end of the roll bar into the right end cap then set the left end of the roll bar into the left
end cap. Attach with one (1) 1/4-20 x 3/4 socket head screw through the left end cap.
20. Remove the spring locking pin from the roll bar.
21. Open and close the room to ensure that the fabric is rolling up
straight on the rollbar.
22. Secure the adaptor in the awning rail. On each end, place a #6
x 3/8 screw through the awning rail on the outer edge of the
adaptor (not through the adaptor).
23. Secure the fabric to the adaptor using two #6 x 3/8 screws
through the adaptor and fabric.
SOK3034
Fabric
#6 x 3/8
Screw
Awning Rail
Rail Adaptor
1”
Figure 25. Securing the Rail Adaptor.
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ATTACHING THE OPTIONAL FRONT COVER
SOK3025f
Latch Lever
Center Latch Pin
Detail
B
Spring-Loaded
Attach Pins
C
B
Mounting Holes
Cotter Pin
Detail
C
Center Cover
Mount
Cover Retaining Screws
Spring-Loaded
Attach Pins
Mounting Holes
Spring-Loaded Pin Attach
Threaded Screw Attach
Detail
A
A
Figure 26. Attaching the Front Cover.
5. Insert the center cover mount into the deflector splice and around the rolled fabric. Secure with the cotter pin
removed earlier.
For Spring-Loaded Pin Mounts:
2. Examine the two cover halves. The RH half has spring loaded attachment pins on both ends; the second half
has pins on one end only.
3. Lift the RH cover up and set the pins into the mounting holes of the RH end cap.
4. In the center, press the pins into the cover and set into position. Adjust the position until the pins pop out
through the mounting holes of the center support.
5. Lift the second cover half up and slide the inside end onto the protruding attach pins of the first cover.
6. At the LH end cap, press the pins into the cover and set cover into position. Adjust the position until the pins
pop out into the mounting holes of the end cap.
7. Locate the latch lever at the center of the covers. Using a screw driver or similar tool, push the lever to
the left and hold; press the cover into position then release the latch lever. The latching pin is spring
loaded and will slide into the locking channel.
For Threaded Screw Mounts:
6. Examine the two cover halves. One half has spring loaded attachment pins on one end, the second
has none. Lift the first cover half with the pins and insert the pins through the mounting holes of the
center cover support.
7. Align the cover with the RH end cap and screw the cover retaining 1/4-20 x 1 1/2 socket head screws
through the end cap and into the cover. Hand-tighten only.
NOTE: If replacing the end caps: the bottom screw holes in the end caps are threaded at the
factory. It will be necessary to force-thread the top holes in the end cap using the
supplied screws.
8. Lift the second cover half up and slide the inside end onto the protruding attach pins of the first cover.
9. Align the second cover with the end cap and screw the cover retaining screws through the end cap and
into the cover. Hand-tighten only.
10. Locate the latch lever at the center of the covers. Using a screw driver or similar tool, push the lever to
the left and hold; press the cover into position then release the latch lever. The latching pin is spring
loaded and will slide into the locking channel.
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