Carefree Freestyle RM User manual

070014-301r6 Printed in USA November, 2018
S ERVICE M ANUAL
FREESTYLE RM
12V M OTORIZED R OOF M OUNTED B OX A WNING W / D IRECT R ESPONSE
RV
Read this manual before installing or using this product. Failure to follow the instructions
and safety precautions in this manual can result in personal injury and/or cause the
product to not operate properly.
These instructions apply to all models listed. Details and procedures unique to a
specific model are labeled appropriately.

TABLE OF CONTENTS
Product Overview..........................................................................................................................1
Standard System Adjustments ....................................................................................................2
Manual Override.....................................................................................................................................2
Original Configuration .........................................................................................................................2
Current Configuration..........................................................................................................................2
Adjusting the Pitch..................................................................................................................................2
Adjusting the Motor Limits ......................................................................................................................3
Out Limit Switch..................................................................................................................................3
IN Limit Switch ....................................................................................................................................3
Standard Maintenance............................................................................................................................4
Fabric Care .........................................................................................................................................4
Mildew.................................................................................................................................................4
Pooling................................................................................................................................................4
Motor Maintenance .............................................................................................................................4
Arm Noise ...........................................................................................................................................4
Canopy Replacement (Original Configuration)...........................................................................5
Canopy Replacement (Current Configuration) ........................................................................... 6
Spring Arm Replacement..............................................................................................................8
Lead Rail Connector...............................................................................................................................8
Removing the Lead Rail Connector....................................................................................................8
Attaching the arm to the Lead Rail......................................................................................................8
Replacing the Arm..................................................................................................................................9
Motor Replacement.....................................................................................................................11
Preliminary Steps (All Configurations)..................................................................................................11
Replacing the Motor (Original Configuration) .......................................................................................12
Replacing the Motor (Current Configuration)........................................................................................13
Replacing the Direct Response Control Module ......................................................................14
Wiring Diagram Freestyle RM.....................................................................................................15
With Direct Response...........................................................................................................................15
With Direct Response and Lead Rail Position Switch ..........................................................................15
Part Number Listing....................................................................................................................16
Part Number/Serial Number Location...................................................................................................16
Freestyle RM Illustrated Parts List (Original Configuration)..................................................................16
Freestyle RM Illustrated Parts List (Current Configuration)..................................................................18
Freestyle RM Bracket Kits....................................................................................................................20

P ROPRIETARY S TATEMENT
The Freestyle RM is a product of Carefree of Colorado, located in Broomfield, Colorado, USA. The
information contained in or disclosed in this document is considered proprietary to Carefree of Colorado.
Every effort has been made to ensure that the information presented in the document is accurate and
complete. However, Carefree of Colorado assumes no liability for errors or for any damages that result
from the use of this document.
The information contained in this manual pertains to the current configuration of the models listed on the
title page. Earlier model configurations may differ from the information given. Carefree of Colorado
reserves the right to cancel, change, alter or add any parts and assemblies, described in this manual,
without prior notice.
Carefree of Colorado agrees to allow the reproduction of this document for use with Carefree of Colorado
products only. Any other reproduction or translation of this document in whole or part is strictly prohibited
without prior written approval from Carefree of Colorado.
S AFETY I NFORMATION
This is the safety alert symbol. It is used to alert individuals to potential
personal injury hazards. Obey all safety messages that follow this symbol to
avoid possible personal injury or death.
WARNING
Indicates a hazardous situation, which if not avoided, could result in death or
serious bodily injury.
CAUTION
Indicates a hazardous situation, which if not avoided, may result in minor or
moderate bodily injury.
NOTICE
Indicates a situation that may result in equipment-related damage.
General Safety:
WARNING This product can expose you to chemicals including Di-isodecyl phthalate
(DIDP), Vinyl Chloride and Formaldehyde, which are known to the state of California to cause
cancer or birth defects or other reproductive harm. For more information visit
www.P65warnings.ca.gov
WARNING Shock Hazard. Always disconnect battery or power source before
working on or around the electrical system.
WARNING Always wear appropriate safety equipment (i.e. goggles).
CAUTION Always use appropriate lifting devices and/or helpers when lifting or
holding heavy objects.
NOTICE When using fasteners, do not over tighten. Soft materials such as fiberglass and
aluminum can be "stripped out" and lose the ability to grip and hold.
Carefree of Colorado www.carefreeofcolorado.com a Scott Fetzer company

Carefree of Colorado Service Manual FREESTYLE RM
070014-301r6 1
PRODUCT OVERVIEW
The Freedom Awnings are state of the art lateral arm awnings. When retracted, the housing provides
protection against the elements while the streamlined styling blends in with the coach sidewall. The full
tension canopy fabric allows the awning to be partially or fully extended for best shade coverage.
Each unit is equipped with lateral support arms. No vertical arms interfere with coach sidewalls, custom
graphics or equipment that may be mounted on the sidewalls.
Freedom Awning Specifications:
Fully retractable and self storing;
Available as manual or motorized;
The sealed awning motor operates on standard 12VDC (range 10VDC to 14VDC);
Case and frame are constructed of high-strength aluminum extrusions, protected with a polyester paint finish;
Optional white LED light strip mounted in lead rail is available.
Freestyle RM is a 12V motorized awning with Direct Response Controls.
SPECIFICATIONS
Lengths: centimeters 200 - 241 244 - 254 257 - 297 300 - 500
inches 79 - 95 96 – 100 101 - 117 118 - 197
Extension: 152cm (60") 180cm (72") 200cm (80") 250cm (98")
NOTE: Actual awning Length = 2.69" [6.8cm] shorter than stated length
LEADING EDGE POSITION ACTUATION AND CONTROL
Power: Lateral Arm Spring Minimum Tension: Open
Position Control: Motorized: Roll Out/In Controlled by Electrical Motor 12V Direct Response
MOTOR SPECIFICATIONS
Motor Type: Tubular
Power: 12VDC Minimum: 10VDC Output: 30 Watts
Nominal Current: 2.5Amps Max Current: 14Amps (stall @ min voltage)
Power Source: Motor and controls are routed and hardwired into the vehicle’s 12V system
Torque Continuous: 6Nm/4.5 ft-lbs.
Speed 24 rpm
COLORS AVAILABLE
Case Satin, White or Black
Fabric:
1
Vinyl
There are two configurations of the Freestyle RM. The original configuration is
identified by the five (5) screws in the endcap. The current configuration has
one (1) screw in the endcap.
Special Note: Dimensions are provided in centimeters. Conversion formulas are provided below;
Inches = Centimeters =Millimeters
2.54 25.4
Centimeters = Inches x 2.54 Millimeters = Inches x 25.4
Awning Length
Fabric Width 3.8cm
[1.5"]
5cm [2"]
15.4cm
[6"]
RMF001b
16.5cm
[6.5"]
Current
RMF046
Original

Carefree of Colorado Service Manual FREESTYLE RM
070014-301r6 2
STANDARD SYSTEM ADJUSTMENTS
MANUAL OVERRIDE
If power to the vehicle is not available, the awning can be safely retracted using the manual override
located on the idler (right) end of the case.
NOTE: This procedure cannot be used to extend the awning.
Original Configuration
1. Remove the plug from the right endcap and save.
2. Insert a 3/8" socket drive extension and handle into the square drive
hole inside the end cap.
3. Turn the handle clockwise until the awning is retracted.
4. Reinstall the plug
Current Configuration
1. Remove the right outer endcap and save.
2. Insert a 3/8" socket drive extension and handle into the square
drive hole inside the inner end cap.
3. Turn the handle clockwise until the awning is retracted.
4. Reinstall the outer cap.
NOTICE After closing the awning with the manual override, the lead rail may move out from the
case 1/4" -1/2". This is normal and the awning is secure for travel until power is restored or repairs are
completed. Do not attempt to force the lead rail in with the override, serious damage can occur to the
awning.
ADJUSTING THE PITCH
The awning opens and closes with a steep pitch. On low profile vans, the leading edge of the awning may
hit the top of the sliding door if the door is open while extending or retracting the awning. To prevent this,
the lower limit of the pitch can be adjusted upwards.
1. Open the awning to access the adjustment screws located on the arm case knuckles.
2. Have a second person lift up on the lead rail to relieve the
pressure on the adjustment screws.
3. Using a 4mm allen wrench, loosen the top screw. Turn the
bottom adjustment screw clockwise to raise the lead rail; turn
the adjustment screw counterclockwise to lower the lead rail.
4. When the pitch is set at the desired angle, tighten the top screw.
Torque to 30 in-lbs.
5. Repeat for each arm. Ensure that the lead rail is parallel
with the awning case.
Special Note: The Freedom RM lead rail self-adjusts to accommodate the pitch. No adjustment is required
to the lead rail when the pitch is adjusted.
RMF019a
3/8" Socket
Drive Extension
Remove
Cover
Remove Plug
RMF019
3/8" Socket
Drive Extension
Loosen Top Screw when Adjusting
Tighten When Finished
Case Knuckle
FRM004
Lower Raise
Pitch Adjustment Screw

Carefree of Colorado Service Manual FREESTYLE RM
070014-301r6 3
ADJUSTING THE MOTOR LIMITS
The motor limit switches are preset at the factory for best operation of the awning. It may be necessary to
reset the switches. The “out” limit switch is used to stop the motor when the awning is fully extended. The
“in” limit switch is used to stop the motor when the awning is fully retracted.
The limit switches are located inside the LH motor endcap. To access the switches:
For the original configuration remove the plugs from the rear of the endcap.
For the current configuration remove the outer motor endcap.
Out Limit Switch
The “OUT” limit switch stops the motor when the awning is fully extended.
1. Extend the awning out completely.
2. Confirm that the arms are fully extended. The motor should stop and the fabric should be tight. If the
motor continues to run, the fabric will sag; or, if the motor quits before the arms are fully extended, it will
be necessary to adjust the “OUT” limit switch.
NOTE: It is best to make the adjustments in increments of a single turn. 3 full turns of the screw
equals approximately 2” of fabric extension.
3. If the fabric sags:
3.1. Retract the awning until the fabric is tight then retract an addition 10"-12".
3.2. Using a 4mm Allen wrench turn the “OUT” limit switch COUNTERCLOCKWISE to reduce the time the
motor runs.
3.3. Extend to confirm that the adjustment is correct.
3.4. Repeat the procedure until the awning extends correctly.
4. If the arms do not extend completely:
4.1. Retract the awning approximately 10"-12".
4.2. Using a 4mm Allen wrench turn the “OUT” limit switch CLOCKWISE to increase the time the motor runs.
4.3. Extend to confirm that the adjustment is correct.
4.4. Repeat the procedure until the awning extends correctly.
IN Limit Switch
NOTE: The "in" limit switch is not adjusted when the Direct Response system is installed. The system
electronics monitors the motor and shuts the motor off when the awning is fully retracted.
If the "in" limit switch is accidently adjusted, the motor may shut off before the awning is fully closed. If this
occurs, turn the "in" adjustment screw CLOCKWISE. It is not necessary that the screw position matches the
closed position. The Direct Response electronics controls the closed position.
“OUT”
4mm Hex
4mm Hex
RMF020b
“OUT”
“IN”
4mm Hex
4mm Hex
“IN”
Original Configuration Current Configuration

Carefree of Colorado Service Manual FREESTYLE RM
070014-301r6 4
STANDARD MAINTENANCE
Maintaining a Carefree Awning is easy. Just follow these basic steps:
Always operate the awning according to the instructions.
Periodically check that the fasteners are tight. Tighten if necessary.
Keep the awning fabric and arms clean.
Fabric Care
NOTICE Do not use oil based cleaners or any caustic, granulated, or abrasive type
cleaners on your Carefree product.
1. One of the best ways to keep the fabric looking good and to delay the need for deep or vigorous
cleanings is to hose fabrics off on a monthly basis with clear water. This practice will help prevent dirt
from becoming deeply imbedded in the fabric. In most environments, a thorough cleaning will be
needed every two to three years.
2. When it’s time for a thorough cleaning, the fabric can be cleaned while still on the awning frame.
For Vinyl Fabric – Use a soft brush and warm water with soap.
For Acrylic Fabric – Use a stiff brush and warm water with soap.
3. When cleaning the fabric, it is important to observe the following:
Always use a natural soap, never detergent.
Water should be cold to lukewarm, never more than 100F.
Air-dry only. Never apply heat to the fabric.
Always allow the fabric to dry thoroughly before rolling up the awning.
Mildew
Mildew is a fungus growth that looks like dirt. Vinyl coated polyester fabrics are mildew resistant because
of a chemical biocide in the vinyl coating. Under ordinary conditions, mildew will not appear. However, in
areas where high temperature and humidity are common, mildew can be a problem and required the
material to be washed more frequently. Thoroughly rinse the fabric with clean water and allow to air dry
completely before rolling up the awning.
Pooling
When water collects on the top of the fabric, this is known as "pooling". This can occur during inclement
weather or if a running air conditioner discharges over the awning. The water is dumped when the awning
is retracted. It is recommended that if water accumulates on the top; retract the awning in steps (8"-12") to dump
the water. This will help prevent the fabric from stretching or distorting.
The effects of wind and rain on an awning are unpredictable. Severe damage to the awning and the
vehicle may result. IF WIND OR EXTENDED PERIODS OF RAIN ARE EXPECTED,ROLL UP THE AWNING AND
SECURE FOR TRAVEL.
Motor Maintenance
Check all wiring and connections for wear. Repair when needed.
Check that the sealant is providing a good seal and no water is accumulating on the wiring.
Arm Noise
After a period of use, the arm knuckle joints may slide together slightly making a squeaking or squealing noise; this
is normal and not a reason for concern. To reduce the sound, apply a few drops of multi-purpose oil (3-IN-1®1or
equivalent) on the knuckle joint seams. Operate the awning and repeat 3-4 times to allow the oil to penetrate into
the joint.
13-IN-1®is a registered trademark of the WD-40 company.

Carefree of Colorado Service Manual FREESTYLE RM
070014-301r6 5
CANOPY REPLACEMENT (ORIGINAL CONFIGURATION)
This procedure requires two people.
1. Open the awning 18"-24".
2. Disconnect power to the awning.
3. Carefully push the lead rail toward the case so that the arms collapse and
the fabric is slack.
4. Hold the lead rail in this position and firmly tie the elbows of the spring arms
together. Use a minimum 1/2" rope - do not use bungee cords. When tying
the rope, use a non-slip knot such as a square knot or equivalent.
CAUTION Failure to secure the lead rail as described will allow the spring arms to
unexpectedly extend out possibly causing personal injury and damage to the awning.
1. On the LH (motor) side:
1.1. Remove the fabric retaining screw from the
lead rail endplate.
1.2. Remove the two cover screws. Do not
remove the motor or end cap.
2. On the RH (idler) side:
2.1. Remove the lead rail end plate.
2.2. Remove the idler endcap and set aside.
2.3. Rotate the cover back and out of the way.
3. Pull the roller tube out the idler end of the case while pulling the fabric from the lead rail. Pull the roller tube
straight, do not allow the roller tube to bend or twist.
4. Note the orientation of the old canopy then unwrap and remove from the roller tube.
5. Unfold the replacement fabric then slide the new fabric onto the roller tube and center.
NOTICE While the awning fabric is fairly robust, use care not to snag the new fabric while
sliding it into the roller tube and lead rail.
Tip: Lightly spraying the slots with a dry silicone lubricant will help the fabric slide into the slots without
staining the material.
6. Roll the canopy onto the roller tube leaving enough fabric to reach between the case and the lead rail.
7. Slide the fabric into the lead rail and the roller tube into the case.
8. Align the roller tube with the motor drive and bearing.
9. Support the roller tube and attach the RH end cap while aligning the RH end of the roller tube with the
end cap bearing. It is not necessary to close and attach the cover at this time.
10. Open and close the awning to confirm that the fabric rolls and unrolls squarely. Adjust the fabric
position in the lead rail as required.
11. Attach the RH lead rail end plate.
NOTE: The top screw secures the fabric in the lead rail. The screw should be positioned to thread into
the metal of the lead rail and the edge of the polycord.
12. Attach the fabric retaining screw into the LH lead rail end plate.
13. Close and secure the cover. There are two screws on each end of the awning.
14. After installing the canopy, it may be necessary to adjust the motor limits. Refer to "Adjusting the Motor
Limits" on page 3.
RMF033b
Fabric Retaining
Screw
Cover
Screws
Leadrail
Endplate
Idler
Endcap
Cover
FRM007
Spring Arms
Firmly Tie Elbows Together

Carefree of Colorado Service Manual FREESTYLE RM
070014-301r6 6
CANOPY REPLACEMENT (CURRENT CONFIGURATION)
This procedure requires two people.
1. Open the awning 18"-24".
2. Disconnect power to the awning.
3. Carefully push the lead rail toward the case so that the arms collapse and
the fabric is slack.
4. Hold the lead rail in this position and firmly tie the elbows of the spring arms
together. Use a minimum 1/2" rope - do not use bungee cords. When tying
the rope, use a non-slip knot such as a square knot or equivalent.
CAUTION Failure to secure the lead rail as described will allow the spring arms to
unexpectedly extend out possibly causing personal injury and damage to the awning.
1. On the LH (motor) side:
1.1. Remove the fabric retaining screw from the
lead rail endplate.
1.2. Remove the outer end cap and set aside.
1.3. Disconnect the motor quick connects.
1.4. Remove the two (2) motor screws and two
(2) cover screws from the end plate.
2. On the RH (idler) side:
2.1. Remove the lead rail end plate and set
aside.
2.2. Remove the outer end cap and set aside.
2.3. Remove the five (5) screws and end plate.
Set parts aside.
3. Rotate the top cover back and out of the way.
4. Lift the roller tube, fabric and motor up and out of the case.
5. Remove the fabric retaining screws from the motor bearing and idler end plug.
6. To prevent accidental damage to the motor, remove the motor from the roller tube and set aside.
7. Use care and pull the roller tube out the idler end of the case while pulling the fabric from the lead rail.
8. Note the orientation of the old canopy then unwrap and remove from the roller tube.
9. Unfold the replacement fabric then slide the new fabric onto the roller tube until the fabric and roller
tube are centered.
NOTICE While the awning fabric is fairly robust, use care not to snag the new fabric while
sliding it into the roller tube and lead rail.
Tip: Lightly spraying the slots with a dry silicone lubricant will help the fabric slide into the slot without
staining the material.
Fabric
Retaining Screw
Fabric Slot
Fabric
Retaining Screw
Fabric Slot
Leadrail
Endplate
Cover
End Cap
Case End Plate
Cover
Screws
End Cap
Fabric Retaining
Screw
Disconnect Motor Wires
Motor Screws (x2)
Motor
FRM008
FRM007
Spring Arms
Firmly Tie Elbows Together

Carefree of Colorado Service Manual FREESTYLE RM
070014-301r6 7
10. Roll the fabric onto the roller tube leaving enough material to reach between the case and the lead rail.
11. Align the one-way drive and bearing in the roller tube and slide the motor into the roller tube.
12. Secure the fabric on the roller tube with the retaining screws through the bearing and end plug. Note: The
screw must be positioned to thread into the metal of the roller tube slot and the edge of the canopy
polycord.
13. Slide the fabric into the lead rail and the roller tube into the case.
14. Seat the motor in the LH end plate. Ensure that the motor is oriented with the limit switches pointed toward
the access holes in the end plate.
15. On the idler side, position the roller tube end plug into the end plate and attach the end plate to the
case. It is not necessary to close the cover at this time.
16. On the motor side, secure the motor to the end plate with the motor screws removed previously.
17. Attach the motor and harness wires (Blue to Brown and Brown to Blue). Fold and tuck the wires and
connectors to fit inside the end cap when installed.
18. Restore power to the awning.
19. Open and close the awning to confirm that the fabric rolls and unrolls squarely. Adjust the fabric
position in the lead rail as required.
20. Attach the RH lead rail end plate.
NOTE: The top screw of the lead rail end plates secures the fabric in the lead rail. The screw should
be positioned to thread into the metal of the lead rail and the edge of the polycord.
21. Attach the fabric retaining screw into the LH lead rail end plate.
22. Close and secure the cover. There are two screws on each end of the awning.
23. After installing the canopy, it may be necessary to adjust the motor limits. Refer to "Adjusting the Motor
Limits" on page 3.

Carefree of Colorado Service Manual FREESTYLE RM
070014-301r6 8
SPRING ARM REPLACEMENT
CAUTION The spring arm is under tension to open. Use extreme care to firmly hold the spring
arms during assembly and disassembly to avoid any sudden or unexpected movement by the arm.
Failure to follow these directions can result in serious personal injury and/or property damage.
NOTE: On replacement arms, the connector assemblies are not included and must be ordered separately
if the parts are to be replaced.
The following procedure requires two people.
LEAD RAIL CONNECTOR
The current lead rail connectors are designed to allow the lead rail to close tightly. These are available for
all configurations of the Freedom RM.
If replacing an original style connector, it will be necessary to replace all the lead rail connectors.
Replacement lead rail connectors are marked LH or RH and must be installed for the correct side.
Removing the Lead Rail Connector
1. Open the awning to the maximum extension or as wide as possible. This will minimize the spring
tension in the arms during this procedure.
2. Disconnect power to the awning.
3. Remove the end plate from the lead rail and set aside.
4. On the LH side of the lead rail:
4.1. If installed, disconnect the LED connectors. Wrap
or tape the wires from the LED strip out of the way.
4.2. Remove the control module:
4.2.1. If installed, remove the module cover.
4.2.2. Remove the two screws holding the
module to the bracket.
4.2.3. Carefully pull the module out and
disconnect the 7 module quick connects
from the harness.
4.2.4. Mark the location then slide the module
bracket out the end of the lead rail.
5. On the lead rail, mark the location of the pivot pin.
6. Loosen the set screw in the lead rail connector.
7. While firmly holding the arm, slide the arm and
connector from the lead rail. Allow the arm to extend
to its maximum length below the lead rail. Support
the unattached end of the arm.
8. Remove the pin and e-ring from the connector.
Attaching the arm to the Lead Rail
1. Move the setscrew, nut and wedge from the old connector to the new connector. Tighten the setscrew
until the screw lightly touches the wedge.
2. Attach the connector to the arm using the pin and e-ring removed previously.
3. Slide the connector into the lead rail and align the pivot pin with the location mark made in step 5.
4. Tighten the set screw in the connector. Torque to 50-60 in-lbs.
Mark Location
of Pin
Set Screw
Module
Cover
Control
Module LED
Connector
Module
Connectors (x7)
End Plate
Module Bracket
Old
Connector
E-ring
Pin
Replacement
Connector
Wedge
Set Screw Nut
LH shown. Procedures are the same for
the RH except as noted in the instructions. FRM001

Carefree of Colorado Service Manual FREESTYLE RM
070014-301r6 9
5. On the LH side of the lead rail:
5.1. Attach the control module:
5.1.1. Slide the module bracket into the lead rail
NOTE: The mounting bracket is held in place by tension from the module attach screws
when the module is attached to the bracket.
5.1.2. Attach the module quick connects to the harness. Make sure that the wire colors match.
NOTE: The 16awg RED module wire connects to the BROWN harness wire with RED heatshrink;
the 16awg BLACK module wire connects to the BLUE harness wire with BLACK heatshrink.
5.1.3. Mount the module to the bracket with the screws removed previously.
5.1.4. Snap the module cover over the control module.
5.2. If installed, connect the LED connectors.
6. Attach the end plate to the lead rail. Torque screws to 25-30 in-lbs.
REPLACING THE ARM
1. Open the awning to the maximum extension or as wide as possible. This is to minimize the spring
tension in the arms during this procedure.
2. Disconnect power.
3. Use a scaffold, ladder or other means to firmly support the lead rail.
4. If replacing the LH (motor side) arm, carefully remove the sensor cable from the wire channel on top of the
arm. Use care to not bend, break or compromise the cable.
5. Detach the arm from lead rail. Follow the instructions on page 8 “Removing the Lead Rail Connector”.
6. In the case, loosen the large bolt on the side of the knuckle housing until the arm is free. Save the bolt,
washer and bushing, these will be reused.
7. Remove the arm and set on a work surface.
8. On a work surface, remove the lead rail connector and the
case knuckle from the old arm.
9. Install the lead rail connector onto the new arm.
10. Install the case knuckle onto the new arm. Ensure that the
arm stop is positioned as shown. Secure the pin with the
M5 setscrew, torque to 15-20 in-lbs.
11. Firmly hold the new arm closed, remove the shipping ties or
wrap. Allow the arm to partially open approximately 6"-8" and
temporarily tie the arm in that position.
12. If the sensor cable is routed on the replacement arm: Attach
a piece of wire channel to the top of each section of the arm
using double sided tape. If using new channel, cut each
piece slightly shorter than the arm extrusion.
13. Lift the arm up and slide the arm and lead rail connector into
the lead rail to the mark made previously.
14. Tighten the M10 connector setscrew. Torque to 50-60 in-lbs.
15. While firmly holding the arm, remove the temporary ties and allow the arm to extend.
16. Position the case knuckle and secure to the knuckle housing using the M10 x75mm bolt, washer and
bushing that was removed previously. Torque bolt to 30-35 in-lbs.
17. For the LH arm, route the cable through the wire channel. At the arm joints, arch the cable slightly to
avoid binding. Do not twist the cable.
Tip: Use a small tool, such as a flat bladed screwdriver to gently spread open the channel then insert
the cable. Do this for the entire length of the channel until the cable is fully inserted.
FRM005
Knuckle
Housing
Bolt
(30-35 in-lbs)Washer Bushing
Case
Knuckle
Nut
Case Knuckle
Pin
Setscrew
(15-20 in-lbs)
Arm Stop
Nut

Carefree of Colorado Service Manual FREESTYLE RM
070014-301r6 10
18. For the LH arm, install the control module as described on page 8.
19. After replacing the arm, it will be necessary to adjust the pitch to align the lead rail and case. See page 2.
20. Adjust the motor limits as required. See page 3.
21. Attach the lead rail end plate. Torque screws to 25-30 in-lbs.

Carefree of Colorado Service Manual FREESTYLE RM
070014-301r6 11
MOTOR REPLACEMENT
PRELIMINARY STEPS (ALL CONFIGURATIONS)
1. Disconnect power to the awning.
2. If the awning is extended: Carefully push the lead rail toward the case so
that the arms collapse. While holding the lead rail in this position, firmly tie
the elbows of the spring arms together. Use a minimum 1/2" rope - do not
use bungee cords. When tying the rope, use a non-slip knot such as a
square knot or equivalent.
3. If the awning is closed: Firmly brace the lead rail in the closed position. A
second person can hold the lead rail steady during the disassembly
process.
CAUTION If the awning is closed when the motor and end cap screws are removed, the
spring arms will try to extend out possibly causing personal injury and damage to the awning.
Support the roller tube and allow the awning to open slowly then secure the arms by tying the elbows
together as described above.
CAUTION Failure to secure the lead rail as described will allow the spring arms to
unexpectedly extend out possibly causing personal injury and damage to the awning.
FRM007
Spring Arms
Firmly Tie Elbows Together

Carefree of Colorado Service Manual FREESTYLE RM
070014-301r6 12
REPLACING THE MOTOR (ORIGINAL CONFIGURATION)
1. From the motor end cap remove the cover screws and end cap screws.
2. Carefully pull the end cap and motor partially out of the roller tube.
3. Disconnect the motor wires from the harness.
4. Remove the motor screws from the end cap and set end cap and screws aside.
5. Pull the motor out of the roller tube and set aside.
6. Attach the one-way drive to the new motor with the "A" pointing toward the motor. Secure with the supplied
clip.
NOTICE The one-way drive must be oriented with the "A" facing the motor. If the drive is not
oriented correctly, the awning not to operate and the arms will spring out when released.
7. Align the one-way drive with the roller tube and start sliding the new motor into the roller tube.
8. Attach the end cap to the motor with the motor screws removed previously. Ensure that the motor is oriented
with the limit switches pointed toward the access holes in the cap.
9. Attach the motor and harness wires, matching the wire colors (Blue to Brown and Brown to Blue). Fold
and tuck the wires and connectors to fit inside the end cap.
10. Align the bearing on the motor and slide into the roller tube.
11. Align the screw holes in the end cap and attach to the awning case.
12. While holding the lead rail, carefully remove any roller tube supports and arm ties. Allow the lead rail to extend
until the fabric is taut. If the lead rail continues to extend after the fabric is taut, the one way drive was installed
backwards. Retie the arms, remove the motor and orient the one way drive as shown.
13. To test:
13.1. Restore power.
13.2. Use the switch to extend and retract the awning.
13.3. Open the awning halfway, shake the lead rail. If the awning extends, the motor wires are
reversed. Reverse the motor wire connections.
14. After replacing the motor, it will be necessary to adjust the motor limit switches (page 3).
Motor Screws
Cover
Screw
Cover Screw
End Cap
Screws
FRM006a
End Cap
Quick Connects (x2)
Bearing
Motor
“A”
One-Way Drive
Clip

Carefree of Colorado Service Manual FREESTYLE RM
070014-301r6 13
REPLACING THE MOTOR (CURRENT CONFIGURATION)
Refer to “Preliminary Steps” on page 11 before beginning this procedure.
1. Remove the motor end cap and set aside.
2. Disconnect the motor wires from the harness.
3. Remove the harness wire from the cable channel on top of the arm. Allow the harness to hang down.
4. Remove the motor screws (x2) and the end plate screws (5) and set aside.
5. Slide the end plate down along the harness to clear the end of the case.
6. Remove the fabric retaining screw from the motor bearing.
7. Pull the old motor out of the roller tube and set aside.
8. Place the one-way drive onto the new motor with the "A" pointing toward the motor. Secure with the new clip.
NOTICE The one-way drive must be oriented with the "A" facing the motor. If the drive is not
oriented correctly, the awning will not operate and the arms will spring out when released.
9. Align the one-way drive with the roller tube and start sliding the new motor into the roller tube.
10. Align the bearing on the motor and slide into the roller tube.
11. Attach the fabric retaining screw through the bearing and into the fabric slot. The screw must be
positioned to thread into the metal of the roller tube slot and the edge of the canopy polycord.
12. Attach the end plate to the motor with the motor screws removed previously. Ensure that the motor is oriented
with the limit switches pointed toward the access holes in the end plate.
13. Align the screw holes in the end plate and attach to the awning case.
14. Attach the motor and harness wires (Blue to Brown and Brown to Blue). Fold and tuck the wires and
connectors to fit inside the end cap.
15. Route the wire harness into the cable channels on top of the arm.
16. While holding the lead rail, carefully remove any roller tube supports and arm ties. Allow the lead rail to extend
until the fabric is taut. If the lead rail continues to extend after the fabric is taut, the one way drive was installed
backwards. Retie the arms, remove the motor and orient the one way drive as shown.
17. To test:
17.1. Restore power.
17.2. Use the switch to extend and retract the awning.
17.3. Open the awning halfway, shake the lead rail. If the awning extends, the motor wires are
reversed. Reverse the motor wire connections.
18. After replacing the motor, it will be necessary to adjust the motor limit switches (page 3).
19. After testing and adjusting the motor limit switches, attach the end cap.
End Cap
Disconnect Motor Wires
Motor Screws (x2)
Case End Plate
Remove Cable From
Cable Channel on Arm
End Plate
Screws (x5)
FRM006b
Retaining Screw
Fabric Slot
Bearing
Motor
Slide End Plate
Down Cable and
Out of the Way
“A”
One-Way
Drive
Fabric Retaining Screw
Clip

Carefree of Colorado Service Manual FREESTYLE RM
070014-301r6 14
REPLACING THE DIRECT RESPONSE CONTROL MODULE
The control module is located on the LH side (motor side) of the lead rail.
NOTE: The awning will not operate electrically when the module is disconnected.
To Remove:
1. If installed, remove the module cover.
2. Remove the two screws holding the module to the
bracket.
3. Carefully pull the module out and disconnect the 7
module quick connects from the harness.
To Install:
1. Attach the module quick connects to the harness.
Make sure that the wire colors match.
NOTE: The 16awg RED module wire connects to the BROWN harness wire with RED heatshrink; the
16awg BLACK module wire connects to the BLUE harness wire with BLACK heatshrink.
2. Mount the module to the bracket with the screws removed previously.
NOTE: The mounting bracket is held in place by tension from the module attach screws when the
module is attached to the bracket.
3. Snap the module cover over the control module.
Module
Cover
Control
Module
Module
Connectors (x7)
Module Bracket
FRM002

Carefree of Colorado Service Manual FREESTYLE RM
070014-301r6 15
WIRING DIAGRAM FREESTYLE RM
WITH DIRECT RESPONSE
WITH DIRECT RESPONSE AND LEAD RAIL POSITION SWITCH
On/Off
Rear View of
Switch Assy
RMF042
Control Module
(mounted in
lead rail)
Gray
Yellow
Brown
Red
Black
Red
Black
Awning
Brown
Blue
(Retract)
(Common)
(Extend)
(+12Vdc)
(Ground)
MF
MF
FM
FM
MF
MF
MF
F
M
Chassis Ground
.25, 14-16awg
Spade Terminals
1 Male, 1 Female
+12VDC
.187, 14-16awg
Female Spade
Terminals (x2)
.187, 18-20awg
Female Spade
Terminals (x3)
Additional
Extend/Retract
Switch
Gray
Yellow
Brown
Extend/
Retract
M
F
M
F
Brown
Blue
Red Shrinkwrap
Black Shrinkwrap
Red
18awg Wire
(minimum)
LED Strip in Lead Rail
2A In-line Fuse
Red
Black
+12VDC
Chassis Ground Module Harness
(Routed on Top of Arm)
(+12Vdc)
(Ground)
LED Switch
See Below
Red
+12VDC
Single Pole, Single Throw Switch
18awg Wire
(minimum)
Red (from power harness)
18-24awg
Female Disconnect (x2)
2A In-line Fuse
GND
Red
+12VDC
Lighted Single Throw Switch
18awg Wire
(minimum)
Red (from power harness)
2A In-line Fuse
18-24awg
Female Disconnect (x2)
FRM009
Control Module
(mounted in
lead rail)
Gray
Yellow
Brown
Red
Black
Red
Black
Awning
Brown
Blue
(Retract)
(Common)
(Extend)
(+12Vdc)
(Ground)
MF
MF
FM
FM
MF
MF
MF
M
F
M
F
Brown
Blue
Red Shrinkwrap
Black Shrinkwrap
LED Strip in Lead Rail
Red
Black
Module Harness (Routed on Top of Arm)
(+12Vdc)
(Ground)
1
3
4
2
8
6
5
7
White Pink
Lead Rail Position
Switch
Deutsch Connector
571-DT04-08PA
Crimp Connector (x8)
571-1060-16-0122-LP

Carefree of Colorado Service Manual FREESTYLE RM
070014-301r6 16
PART NUMBER LISTING
PART NUMBER/SERIAL NUMBER LOCATION
FREESTYLE RM ILLUSTRATED PARTS LIST (ORIGINAL CONFIGURATION)
RMF503
RETRACT
ON
EXTEND
Awning Control
OFF
21
17
2
3
4
56
8
11
7
10
9
9
12
12
13
14
15
16
2019
18
1
Original Configuration
(Identified by 5 screws in End Cap)
RETRACT
ON
EXTEND
OFF
AwningControl
17a
RMF021
Serial# / Part# Located on the
Inside of the Right End of Lead Rail

Carefree of Colorado Service Manual FREESTYLE RM
070014-301r6 17
Item Part Number Description Notes
1 R037382-005 Endcap, LH, White
R037382-006 Endcap, LH, Black
R037382-231 Endcap, LH, Satin
2 R001862 Motor Assembly 2
3 610900-xxx.xx Roller Tube
4 R035383-001 End Plug
5 R001594WHT Endcap Assy, RH, White
R001594BLK Endcap Assy, RH, Black
R001594SAT Endcap Assy, RH, Satin
6 R040832-001 Plug, White
R040665-002 Plug, Black
7 R019280-003 Connector Assy, Case, LH 1
8 R012530-TB68L Spring Arm Assy, LH Used with 2.44 Meter 1
R012530-TB76L Spring Arm Assy, LH Used with 2.57 Meter 1
R012530-TB94L Spring Arm Assy, LH Used with 3 Meter & Up 1
9 R001872 Connector Kit, Lead Rail includes 1 LH and 1 RH connector
10 R019280-004 Connector Assy, Case, RH 1
11 R012530-TB68R Spring Arm Assy, RH Used with 2.44 Meter 1
R012530-TB76R Spring Arm Assy, RH Used with 2.57 Meter 1
R012530-TB94R Spring Arm Assy, RH Used with 3 Meter & Up 1
12 R001595 Hardware Pack, Arm Attach, 1 Arm
13 R001819X-aa-xxx Lead Rail 3
14 R040981-005 Lead Rail End Plate, LH, White
R040981-006 Lead Rail End Plate, LH, Black
R040981-231 Lead Rail End Plate, LH, Satin
15 R040981-005 Lead Rail End Plate, RH, White
R040981-006 Lead Rail End Plate, RH, Black
R040981-231 Lead Rail End Plate, RH, Satin
16 R001691 Lead Rail Guide Kit pkg of 4
17 R019468-006 Switch Kit
17a SR0115 Covered Bezel Kit Optional
18 R001679 Sensor Bracket Kit
19 R060686-004 Sensor/Control Module
20 R041365-001 Module Cover
21 R040616-206 Cable Channel 43"
22 R060701-003 Harness, Sensor Not Shown 4
R060701-004 Harness, Sensor, used w/ 8' only Not Shown 4
Notes: 1. Attaching hardware not included with arm assemblies. Order item 9.
2. Motor assy (item 2) includes motor, bearing and one-way drive. Components not available
separately.
3. For Item 13 (lead rail): X= Color: B=Black, W=White, S=Satin; aa = LED: LO= w/ LED outside,
XX=No LED; xxx= product order length.
4. Harness (item 22) includes integrated LED harness
For LED replacement parts and service procedures refer to 070013-301 “LED Service Manual for
Box Awnings” available on-line at www.carefreeofcolorado.com