Carefree Freestyle RM User manual

070014-301r6 Printed in USA November, 2018
S ERVICE M ANUAL
FREESTYLE RM
12V M OTORIZED R OOF M OUNTED B OX A WNING W / D IRECT R ESPONSE
RV
Read this manual before installing or using this product. Failure to follow the instructions
and safety precautions in this manual can result in personal injury and/or cause the
product to not operate properly.
These instructions apply to all models listed. Details and procedures unique to a
specific model are labeled appropriately.

TABLE OF CONTENTS
Product Overview..........................................................................................................................1
Standard System Adjustments ....................................................................................................2
Manual Override.....................................................................................................................................2
Original Configuration .........................................................................................................................2
Current Configuration..........................................................................................................................2
Adjusting the Pitch..................................................................................................................................2
Adjusting the Motor Limits ......................................................................................................................3
Out Limit Switch..................................................................................................................................3
IN Limit Switch ....................................................................................................................................3
Standard Maintenance............................................................................................................................4
Fabric Care .........................................................................................................................................4
Mildew.................................................................................................................................................4
Pooling................................................................................................................................................4
Motor Maintenance .............................................................................................................................4
Arm Noise ...........................................................................................................................................4
Canopy Replacement (Original Configuration)...........................................................................5
Canopy Replacement (Current Configuration) ........................................................................... 6
Spring Arm Replacement..............................................................................................................8
Lead Rail Connector...............................................................................................................................8
Removing the Lead Rail Connector....................................................................................................8
Attaching the arm to the Lead Rail......................................................................................................8
Replacing the Arm..................................................................................................................................9
Motor Replacement.....................................................................................................................11
Preliminary Steps (All Configurations)..................................................................................................11
Replacing the Motor (Original Configuration) .......................................................................................12
Replacing the Motor (Current Configuration)........................................................................................13
Replacing the Direct Response Control Module ......................................................................14
Wiring Diagram Freestyle RM.....................................................................................................15
With Direct Response...........................................................................................................................15
With Direct Response and Lead Rail Position Switch ..........................................................................15
Part Number Listing....................................................................................................................16
Part Number/Serial Number Location...................................................................................................16
Freestyle RM Illustrated Parts List (Original Configuration)..................................................................16
Freestyle RM Illustrated Parts List (Current Configuration)..................................................................18
Freestyle RM Bracket Kits....................................................................................................................20

P ROPRIETARY S TATEMENT
The Freestyle RM is a product of Carefree of Colorado, located in Broomfield, Colorado, USA. The
information contained in or disclosed in this document is considered proprietary to Carefree of Colorado.
Every effort has been made to ensure that the information presented in the document is accurate and
complete. However, Carefree of Colorado assumes no liability for errors or for any damages that result
from the use of this document.
The information contained in this manual pertains to the current configuration of the models listed on the
title page. Earlier model configurations may differ from the information given. Carefree of Colorado
reserves the right to cancel, change, alter or add any parts and assemblies, described in this manual,
without prior notice.
Carefree of Colorado agrees to allow the reproduction of this document for use with Carefree of Colorado
products only. Any other reproduction or translation of this document in whole or part is strictly prohibited
without prior written approval from Carefree of Colorado.
S AFETY I NFORMATION
This is the safety alert symbol. It is used to alert individuals to potential
personal injury hazards. Obey all safety messages that follow this symbol to
avoid possible personal injury or death.
WARNING
Indicates a hazardous situation, which if not avoided, could result in death or
serious bodily injury.
CAUTION
Indicates a hazardous situation, which if not avoided, may result in minor or
moderate bodily injury.
NOTICE
Indicates a situation that may result in equipment-related damage.
General Safety:
WARNING This product can expose you to chemicals including Di-isodecyl phthalate
(DIDP), Vinyl Chloride and Formaldehyde, which are known to the state of California to cause
cancer or birth defects or other reproductive harm. For more information visit
www.P65warnings.ca.gov
WARNING Shock Hazard. Always disconnect battery or power source before
working on or around the electrical system.
WARNING Always wear appropriate safety equipment (i.e. goggles).
CAUTION Always use appropriate lifting devices and/or helpers when lifting or
holding heavy objects.
NOTICE When using fasteners, do not over tighten. Soft materials such as fiberglass and
aluminum can be "stripped out" and lose the ability to grip and hold.
Carefree of Colorado www.carefreeofcolorado.com a Scott Fetzer company

Carefree of Colorado Service Manual FREESTYLE RM
070014-301r6 1
PRODUCT OVERVIEW
The Freedom Awnings are state of the art lateral arm awnings. When retracted, the housing provides
protection against the elements while the streamlined styling blends in with the coach sidewall. The full
tension canopy fabric allows the awning to be partially or fully extended for best shade coverage.
Each unit is equipped with lateral support arms. No vertical arms interfere with coach sidewalls, custom
graphics or equipment that may be mounted on the sidewalls.
Freedom Awning Specifications:
Fully retractable and self storing;
Available as manual or motorized;
The sealed awning motor operates on standard 12VDC (range 10VDC to 14VDC);
Case and frame are constructed of high-strength aluminum extrusions, protected with a polyester paint finish;
Optional white LED light strip mounted in lead rail is available.
Freestyle RM is a 12V motorized awning with Direct Response Controls.
SPECIFICATIONS
Lengths: centimeters 200 - 241 244 - 254 257 - 297 300 - 500
inches 79 - 95 96 – 100 101 - 117 118 - 197
Extension: 152cm (60") 180cm (72") 200cm (80") 250cm (98")
NOTE: Actual awning Length = 2.69" [6.8cm] shorter than stated length
LEADING EDGE POSITION ACTUATION AND CONTROL
Power: Lateral Arm Spring Minimum Tension: Open
Position Control: Motorized: Roll Out/In Controlled by Electrical Motor 12V Direct Response
MOTOR SPECIFICATIONS
Motor Type: Tubular
Power: 12VDC Minimum: 10VDC Output: 30 Watts
Nominal Current: 2.5Amps Max Current: 14Amps (stall @ min voltage)
Power Source: Motor and controls are routed and hardwired into the vehicle’s 12V system
Torque Continuous: 6Nm/4.5 ft-lbs.
Speed 24 rpm
COLORS AVAILABLE
Case Satin, White or Black
Fabric:
1
Vinyl
There are two configurations of the Freestyle RM. The original configuration is
identified by the five (5) screws in the endcap. The current configuration has
one (1) screw in the endcap.
Special Note: Dimensions are provided in centimeters. Conversion formulas are provided below;
Inches = Centimeters =Millimeters
2.54 25.4
Centimeters = Inches x 2.54 Millimeters = Inches x 25.4
Awning Length
Fabric Width 3.8cm
[1.5"]
5cm [2"]
15.4cm
[6"]
RMF001b
16.5cm
[6.5"]
Current
RMF046
Original

Carefree of Colorado Service Manual FREESTYLE RM
070014-301r6 2
STANDARD SYSTEM ADJUSTMENTS
MANUAL OVERRIDE
If power to the vehicle is not available, the awning can be safely retracted using the manual override
located on the idler (right) end of the case.
NOTE: This procedure cannot be used to extend the awning.
Original Configuration
1. Remove the plug from the right endcap and save.
2. Insert a 3/8" socket drive extension and handle into the square drive
hole inside the end cap.
3. Turn the handle clockwise until the awning is retracted.
4. Reinstall the plug
Current Configuration
1. Remove the right outer endcap and save.
2. Insert a 3/8" socket drive extension and handle into the square
drive hole inside the inner end cap.
3. Turn the handle clockwise until the awning is retracted.
4. Reinstall the outer cap.
NOTICE After closing the awning with the manual override, the lead rail may move out from the
case 1/4" -1/2". This is normal and the awning is secure for travel until power is restored or repairs are
completed. Do not attempt to force the lead rail in with the override, serious damage can occur to the
awning.
ADJUSTING THE PITCH
The awning opens and closes with a steep pitch. On low profile vans, the leading edge of the awning may
hit the top of the sliding door if the door is open while extending or retracting the awning. To prevent this,
the lower limit of the pitch can be adjusted upwards.
1. Open the awning to access the adjustment screws located on the arm case knuckles.
2. Have a second person lift up on the lead rail to relieve the
pressure on the adjustment screws.
3. Using a 4mm allen wrench, loosen the top screw. Turn the
bottom adjustment screw clockwise to raise the lead rail; turn
the adjustment screw counterclockwise to lower the lead rail.
4. When the pitch is set at the desired angle, tighten the top screw.
Torque to 30 in-lbs.
5. Repeat for each arm. Ensure that the lead rail is parallel
with the awning case.
Special Note: The Freedom RM lead rail self-adjusts to accommodate the pitch. No adjustment is required
to the lead rail when the pitch is adjusted.
RMF019a
3/8" Socket
Drive Extension
Remove
Cover
Remove Plug
RMF019
3/8" Socket
Drive Extension
Loosen Top Screw when Adjusting
Tighten When Finished
Case Knuckle
FRM004
Lower Raise
Pitch Adjustment Screw

Carefree of Colorado Service Manual FREESTYLE RM
070014-301r6 3
ADJUSTING THE MOTOR LIMITS
The motor limit switches are preset at the factory for best operation of the awning. It may be necessary to
reset the switches. The “out” limit switch is used to stop the motor when the awning is fully extended. The
“in” limit switch is used to stop the motor when the awning is fully retracted.
The limit switches are located inside the LH motor endcap. To access the switches:
For the original configuration remove the plugs from the rear of the endcap.
For the current configuration remove the outer motor endcap.
Out Limit Switch
The “OUT” limit switch stops the motor when the awning is fully extended.
1. Extend the awning out completely.
2. Confirm that the arms are fully extended. The motor should stop and the fabric should be tight. If the
motor continues to run, the fabric will sag; or, if the motor quits before the arms are fully extended, it will
be necessary to adjust the “OUT” limit switch.
NOTE: It is best to make the adjustments in increments of a single turn. 3 full turns of the screw
equals approximately 2” of fabric extension.
3. If the fabric sags:
3.1. Retract the awning until the fabric is tight then retract an addition 10"-12".
3.2. Using a 4mm Allen wrench turn the “OUT” limit switch COUNTERCLOCKWISE to reduce the time the
motor runs.
3.3. Extend to confirm that the adjustment is correct.
3.4. Repeat the procedure until the awning extends correctly.
4. If the arms do not extend completely:
4.1. Retract the awning approximately 10"-12".
4.2. Using a 4mm Allen wrench turn the “OUT” limit switch CLOCKWISE to increase the time the motor runs.
4.3. Extend to confirm that the adjustment is correct.
4.4. Repeat the procedure until the awning extends correctly.
IN Limit Switch
NOTE: The "in" limit switch is not adjusted when the Direct Response system is installed. The system
electronics monitors the motor and shuts the motor off when the awning is fully retracted.
If the "in" limit switch is accidently adjusted, the motor may shut off before the awning is fully closed. If this
occurs, turn the "in" adjustment screw CLOCKWISE. It is not necessary that the screw position matches the
closed position. The Direct Response electronics controls the closed position.
“OUT”
4mm Hex
4mm Hex
RMF020b
“OUT”
“IN”
4mm Hex
4mm Hex
“IN”
Original Configuration Current Configuration

Carefree of Colorado Service Manual FREESTYLE RM
070014-301r6 4
STANDARD MAINTENANCE
Maintaining a Carefree Awning is easy. Just follow these basic steps:
Always operate the awning according to the instructions.
Periodically check that the fasteners are tight. Tighten if necessary.
Keep the awning fabric and arms clean.
Fabric Care
NOTICE Do not use oil based cleaners or any caustic, granulated, or abrasive type
cleaners on your Carefree product.
1. One of the best ways to keep the fabric looking good and to delay the need for deep or vigorous
cleanings is to hose fabrics off on a monthly basis with clear water. This practice will help prevent dirt
from becoming deeply imbedded in the fabric. In most environments, a thorough cleaning will be
needed every two to three years.
2. When it’s time for a thorough cleaning, the fabric can be cleaned while still on the awning frame.
For Vinyl Fabric – Use a soft brush and warm water with soap.
For Acrylic Fabric – Use a stiff brush and warm water with soap.
3. When cleaning the fabric, it is important to observe the following:
Always use a natural soap, never detergent.
Water should be cold to lukewarm, never more than 100F.
Air-dry only. Never apply heat to the fabric.
Always allow the fabric to dry thoroughly before rolling up the awning.
Mildew
Mildew is a fungus growth that looks like dirt. Vinyl coated polyester fabrics are mildew resistant because
of a chemical biocide in the vinyl coating. Under ordinary conditions, mildew will not appear. However, in
areas where high temperature and humidity are common, mildew can be a problem and required the
material to be washed more frequently. Thoroughly rinse the fabric with clean water and allow to air dry
completely before rolling up the awning.
Pooling
When water collects on the top of the fabric, this is known as "pooling". This can occur during inclement
weather or if a running air conditioner discharges over the awning. The water is dumped when the awning
is retracted. It is recommended that if water accumulates on the top; retract the awning in steps (8"-12") to dump
the water. This will help prevent the fabric from stretching or distorting.
The effects of wind and rain on an awning are unpredictable. Severe damage to the awning and the
vehicle may result. IF WIND OR EXTENDED PERIODS OF RAIN ARE EXPECTED,ROLL UP THE AWNING AND
SECURE FOR TRAVEL.
Motor Maintenance
Check all wiring and connections for wear. Repair when needed.
Check that the sealant is providing a good seal and no water is accumulating on the wiring.
Arm Noise
After a period of use, the arm knuckle joints may slide together slightly making a squeaking or squealing noise; this
is normal and not a reason for concern. To reduce the sound, apply a few drops of multi-purpose oil (3-IN-1®1or
equivalent) on the knuckle joint seams. Operate the awning and repeat 3-4 times to allow the oil to penetrate into
the joint.
13-IN-1®is a registered trademark of the WD-40 company.

Carefree of Colorado Service Manual FREESTYLE RM
070014-301r6 5
CANOPY REPLACEMENT (ORIGINAL CONFIGURATION)
This procedure requires two people.
1. Open the awning 18"-24".
2. Disconnect power to the awning.
3. Carefully push the lead rail toward the case so that the arms collapse and
the fabric is slack.
4. Hold the lead rail in this position and firmly tie the elbows of the spring arms
together. Use a minimum 1/2" rope - do not use bungee cords. When tying
the rope, use a non-slip knot such as a square knot or equivalent.
CAUTION Failure to secure the lead rail as described will allow the spring arms to
unexpectedly extend out possibly causing personal injury and damage to the awning.
1. On the LH (motor) side:
1.1. Remove the fabric retaining screw from the
lead rail endplate.
1.2. Remove the two cover screws. Do not
remove the motor or end cap.
2. On the RH (idler) side:
2.1. Remove the lead rail end plate.
2.2. Remove the idler endcap and set aside.
2.3. Rotate the cover back and out of the way.
3. Pull the roller tube out the idler end of the case while pulling the fabric from the lead rail. Pull the roller tube
straight, do not allow the roller tube to bend or twist.
4. Note the orientation of the old canopy then unwrap and remove from the roller tube.
5. Unfold the replacement fabric then slide the new fabric onto the roller tube and center.
NOTICE While the awning fabric is fairly robust, use care not to snag the new fabric while
sliding it into the roller tube and lead rail.
Tip: Lightly spraying the slots with a dry silicone lubricant will help the fabric slide into the slots without
staining the material.
6. Roll the canopy onto the roller tube leaving enough fabric to reach between the case and the lead rail.
7. Slide the fabric into the lead rail and the roller tube into the case.
8. Align the roller tube with the motor drive and bearing.
9. Support the roller tube and attach the RH end cap while aligning the RH end of the roller tube with the
end cap bearing. It is not necessary to close and attach the cover at this time.
10. Open and close the awning to confirm that the fabric rolls and unrolls squarely. Adjust the fabric
position in the lead rail as required.
11. Attach the RH lead rail end plate.
NOTE: The top screw secures the fabric in the lead rail. The screw should be positioned to thread into
the metal of the lead rail and the edge of the polycord.
12. Attach the fabric retaining screw into the LH lead rail end plate.
13. Close and secure the cover. There are two screws on each end of the awning.
14. After installing the canopy, it may be necessary to adjust the motor limits. Refer to "Adjusting the Motor
Limits" on page 3.
RMF033b
Fabric Retaining
Screw
Cover
Screws
Leadrail
Endplate
Idler
Endcap
Cover
FRM007
Spring Arms
Firmly Tie Elbows Together

Carefree of Colorado Service Manual FREESTYLE RM
070014-301r6 6
CANOPY REPLACEMENT (CURRENT CONFIGURATION)
This procedure requires two people.
1. Open the awning 18"-24".
2. Disconnect power to the awning.
3. Carefully push the lead rail toward the case so that the arms collapse and
the fabric is slack.
4. Hold the lead rail in this position and firmly tie the elbows of the spring arms
together. Use a minimum 1/2" rope - do not use bungee cords. When tying
the rope, use a non-slip knot such as a square knot or equivalent.
CAUTION Failure to secure the lead rail as described will allow the spring arms to
unexpectedly extend out possibly causing personal injury and damage to the awning.
1. On the LH (motor) side:
1.1. Remove the fabric retaining screw from the
lead rail endplate.
1.2. Remove the outer end cap and set aside.
1.3. Disconnect the motor quick connects.
1.4. Remove the two (2) motor screws and two
(2) cover screws from the end plate.
2. On the RH (idler) side:
2.1. Remove the lead rail end plate and set
aside.
2.2. Remove the outer end cap and set aside.
2.3. Remove the five (5) screws and end plate.
Set parts aside.
3. Rotate the top cover back and out of the way.
4. Lift the roller tube, fabric and motor up and out of the case.
5. Remove the fabric retaining screws from the motor bearing and idler end plug.
6. To prevent accidental damage to the motor, remove the motor from the roller tube and set aside.
7. Use care and pull the roller tube out the idler end of the case while pulling the fabric from the lead rail.
8. Note the orientation of the old canopy then unwrap and remove from the roller tube.
9. Unfold the replacement fabric then slide the new fabric onto the roller tube until the fabric and roller
tube are centered.
NOTICE While the awning fabric is fairly robust, use care not to snag the new fabric while
sliding it into the roller tube and lead rail.
Tip: Lightly spraying the slots with a dry silicone lubricant will help the fabric slide into the slot without
staining the material.
Fabric
Retaining Screw
Fabric Slot
Fabric
Retaining Screw
Fabric Slot
Leadrail
Endplate
Cover
End Cap
Case End Plate
Cover
Screws
End Cap
Fabric Retaining
Screw
Disconnect Motor Wires
Motor Screws (x2)
Motor
FRM008
FRM007
Spring Arms
Firmly Tie Elbows Together

Carefree of Colorado Service Manual FREESTYLE RM
070014-301r6 7
10. Roll the fabric onto the roller tube leaving enough material to reach between the case and the lead rail.
11. Align the one-way drive and bearing in the roller tube and slide the motor into the roller tube.
12. Secure the fabric on the roller tube with the retaining screws through the bearing and end plug. Note: The
screw must be positioned to thread into the metal of the roller tube slot and the edge of the canopy
polycord.
13. Slide the fabric into the lead rail and the roller tube into the case.
14. Seat the motor in the LH end plate. Ensure that the motor is oriented with the limit switches pointed toward
the access holes in the end plate.
15. On the idler side, position the roller tube end plug into the end plate and attach the end plate to the
case. It is not necessary to close the cover at this time.
16. On the motor side, secure the motor to the end plate with the motor screws removed previously.
17. Attach the motor and harness wires (Blue to Brown and Brown to Blue). Fold and tuck the wires and
connectors to fit inside the end cap when installed.
18. Restore power to the awning.
19. Open and close the awning to confirm that the fabric rolls and unrolls squarely. Adjust the fabric
position in the lead rail as required.
20. Attach the RH lead rail end plate.
NOTE: The top screw of the lead rail end plates secures the fabric in the lead rail. The screw should
be positioned to thread into the metal of the lead rail and the edge of the polycord.
21. Attach the fabric retaining screw into the LH lead rail end plate.
22. Close and secure the cover. There are two screws on each end of the awning.
23. After installing the canopy, it may be necessary to adjust the motor limits. Refer to "Adjusting the Motor
Limits" on page 3.