Carrier 42/38SHDS050 User manual

SLIM DUCTED AIR CONDITIONER
IMPORTANT NOTE:
Read this manual carefully before
installing or operating your new air
conditioning unit. Make sure to save
this manual for future reference.
This manual only describes the installation of
outdoor unit. When installing the indoor unit,
refer to the installation manual of indoor unit.
•
•
INSTALLATION MANUAL
42/38SHDS050
42/38SHDS070
42/38SHDS090
42/38SHDS100

Accessories .................................................... 04
a. Indoor Unit Parts
........................................ 07
b. Indoor Unit Installation Instructions
....... 08
Safety Precautions ..................................... 05
Outdoor Unit Installation ......................... 12
a. Outdoor Unit Installation Instructions
...... 12
b. Outdoor Unit Types and Specifications
.... 13
c. Notes on Drilling Hole in Wall
.................... 14
Drainpipe Installation ............................... 15
Table of Contents
Installation Manual
Indoor Unit Installation ........................... 07
Installation Overview ............................... 06
1
2
5
3
4
6

........ 22
c. constant air flow control
d. Power Specifications
ePage 3 f
Refrigerant Piping Connection....................... 17
A. Notes on Pipe Length and Elevation
.............. 17
B. Refrigerant Piping Connection Instructions
...18
Wiring................................................. 20
a. Outdoor Unit Wiring
.................. 20
b. Indoor Unit Wiring ..................... 21
................... 23
Air Evacuation.................................................. 25
a. Evacuation Instructions ................................ 25
b. Note on Adding Refrigerant ....................... 26
Test Run............................................. 27
MC MC
7
8
9
10
LN

( )(Packed with the indoor unit )
( )(Packed with the indoor unit)
ePage 4 f
Accessories 1
The air conditioning system comes with the following accessories. Use all of the installation parts
and accessories to install the air conditioner. Improper installation may result in water leakage,
electrical shock and fire, or cause the equipment to fail.
12. Connecting wire for display (2m)
13. Cord protection rubber ring
QUANTITY
SHAPE
NAME
1. Soundproof / insulation sheath 2
1
1
1
Tubing & Fittings
Others
8. Installation manual
9 .Transfer connector(Φ12.7-Φ15.9)/
(NOTE: Pipe size differ from appliance
to appliance.To meet different pipe size
requirement, sometimes the pipe
connections need the transfer connector
to install on the outdoor unit .)
10 .Transfer connector(Φ6.35-Φ9.52)/
(NOTE: Pipe size differ from appliance
to appliance.To meet different pipe size
requirement, sometimes the pipe
connections need the transfer connector
to install on the outdoor unit .)
11 .Transfer connector(Φ9.52-Φ12.7)/
indoor unit,used for multi-type models only )
(NOTE: Pipe size differ from appliance to
appliance.To meet different pipe size
requirement, sometimes the pipe
connections need the transfer connector
to install on the outdoor unit .)
1
7. Owner‘s manual
4. Drain joint (some models)
5. Seal ring (some models)
Drainpipe Fittings
(for cooling & heating)
2.Seal sponge (some models)
EMC & Its Fitting
(for some models)
6. Magnetic ring
(twist the electirc wires L and N around
the magnetic ring to five circles)
1
L N
3.Orifice (some models) 1
Φ0.5in-Φ0.63in
Φ0.25in-Φ0.375in
Φ0.375in-Φ0.5in
1
(on some models)
1
(on some models)
1
(on some models)
1(on some models)
1(on some models)
1
Optional accessories
There are two types of remote controllers:wired and wireless.
Select a remote controller according to customers request and install in an appropriate place.
Refer to catalogues and technical literature for selecting a suitable remote controller.
•

ePage 5 f
Safety Precautions 2
Read Safety Precautions Before Installation
Incorrect installation due to ignoring instructions can cause serious damage or injury.
The seriousness of potential damage or injuries is classified as either a WARNING or CAUTION.
WARNING
• Carefully read the Safety Precautions before installation.
• In certain functional environments, such as kitchens, server rooms, etc., the use of specially
designed air-conditioning units is highly recommended.
• Only trained and certified technicians should install, repair and service this air
conditioning unit.
Improper installation may result in electrical shock, short circuit, leaks, fire or other damage to
the equipment and personal property.
• Strictly follow the installation instructions set forth in this manual.
Improper installation may result in electrical shock, short circuit, leaks, fire or other damage to
the equipment.
• Before you install the unit, consider strong winds, typhoons and earthquakes that might affect
your unit and locate it accordingly. Failure to do so could cause the equipment to fail.
• After installation, ensure there are no refrigerant leaks and that the unit is operating properly.
Refrigerant is both toxic and flammable and poses a serious health and safety risk.
Note about Fluorinated Gasses
1. This air-conditioning unit contains fluorinated gasses. For specific information on the type of gas
and the amount, please refer to the relevant label on the unit itself.
2. Installation, service, maintenance and repair of this unit must be performed by a certified
technician.
3.
Product uninstallation and recycling must be performed by a certified technician.
4. If the system has a leak-detection system installed, it must be checked for leaks at least every 12
months.
5.
When the unit is checked for leaks, proper record-keeping of all checks is strongly recommended.
Failure to observe a warning may result in death. The appliance must be installed in
accordance with national regulations.
Failure to observe a caution may result in injury or equipment damage.
WARNING
CAUTION

ePage 6 f
Installation Overview 3
Unit Installation
Overview
LN
123
4
5
MC MC
6
7
Install the indoor unit
(Page 7)
INSTALLATION ORDER
Install the outdoor unit
(Page 13)
Install the drainpipe
(Page 15)
Evacuate the refrigeration system
(Page 25)
Connect the wires
(Page 20)
Connect the refrigerant pipes
(Page 17)
Perform a test run
(Page 27)

ePage 7 f
Indoor Unit Installation 4
Indoor Unit
Installation
Indoor Unit Parts
Fig. 4.1
WARNING
• Securely install the indoor unit on a structure
that can sustain its weight. If the structure is
too weak the unit may fall causing personal
injury, unit and property damage or death.
• DO NOT install the indoor unit in the
bathroom or laundry room as excessive
moisture can short the unit and corrode the
wiring.
CAUTION
• Install the indoor and outdoor units, cables
and wires at least 1m (3.2’) from televisions
or radios to prevent static or image
distortion. Depending on the appliances, a
1m (3.2’) distance may not be sufficient.
• If the indoor unit is installed on a metal
part of the building, it must be electrically
grounded.
Indoor Unit Installation Instructions
Step 1: Select installation location
The indoor unit should be installed in a location
that meets the following requirements:
There is enough room for installation and
maintenance.
There is enough room for the connecting pipe
and drainpipe.
The ceiling is horizontal and its structure can
sustain the weight of the indoor unit.
The air inlet and outlet are not impeded.
The airflow can fill the entire room.
There is no direct radiation from heaters.
CAUTION
DO NOT install the unit in the following
locations:
In areas with oil drilling or fracking
In coastal areas with high salt content in the
air
In areas with caustic gases in the air, such as
near hot springs
In areas with power fluctuations, such as
factories
In enclosed spaces, such as cabinets
In kitchens that use natural gas
In areas with strong electromagnetic waves
In areas that store flammable materials or gas
In rooms with high humidity, such as
bathrooms or laundry rooms
Fig. 4.2
Air outlet
Air inlet
Air filter(on some models)
Drain hose
Electric control cabinet
Refrigerant connecting pipe
checking orifice
60cmX60cm
30cm or more
20cm or more
Main t ena nce r oo ma ge
√
√
√
√
√
√
Safety Precautions

42SHDS100
42SHDS090
42SHDS070
42SHDS050
249/9.8 774/30.5
210/8.3 674/26.5
249/9.8 774/30.5
ePage 8 f
Indoor Unit
Installation
Fig. 4.3
Step 2: Hang indoor unit.
1.
Please refer to the following data to locate the four positioning screw bolt hole on the ceiling. Be
sure to mark the areas where ceiling hook holes will be drilled.
Dimension and air outlet size
Air inlet size
Air filter
Position of descensional ventilation opening and size of mounted hook
Air filter
Electric control box
Table.4-1 (unit: mm/inch)
MODEL
(Btu/h)
Outline dimension
ABC
880/34.6
1100/43.3
1360/53.5
air outlet opening size
DEF
136/5.4 706/27.8600/23.6
175/6.9 926/36.5700/27.6
175/6.9 1186/46.7700/27.6
air return opening size
190/7.5
228/8.9
228/8.9
Size of mounted lug
I
920/36.2782/30.8
1140/44.91001/39.4
1400/55.11261/49.6
J
G
H
508/20
598/23.5
598/23.5
42SHDS05042SHDS050

ePage 9 f
Indoor Unit
Installation
Cut off the roof beam.
Strengthen the place that has been cut off,
and consolidatethe roof beam.
Fig. 4.6
Fig. 4.7
For Original concrete bricks
Use embedding screw bold, crock and stick
harness.(Refer to Fig.4-6)
Steel roof beam structure
Install and use directly the supporting angle
steel. (Refer to Fig.4-7)
Fig. 4.4
Wooden construction
Put the square timber traversely over the roof
beam, then install the hanging screw bolts. (Refer
to Fig.4-4)
Timber over the beam
Roof beam
Hanging screw bolts
Ceiling
Fig. 4.5
New concrete bricks
Inlaying or embedding the screw bolts. (Refer to
Fig. 4-5)
(Blade shape insertion) (Slide insertion)
Steel bar
Embedding screw bolt
(Pipe hanging and embedding screw bolt)
Hanging screw bolt
Hanging
bolts
Supporting
angle steel
Fig. 4.9
Screw nut
Washer
Hanging screw bolt
Overhang part
Shockproof cushion
NOTE: Confirm the minimum drain tilt is 1/100
or more.
CAUTION
The unit body should align perfectly with the
hole. Ensure that the unit and the hole are the
same size before moving on.
2. Carry out the pipe and line operation in the
ceiling after finishing the installation of the
main body. While choosing where to start the
operation, determine the direction of the pipes
to be drawn out. Especially in case there is a
ceiling, position the refrigerant pipes, drain
pipes,indoor & outdoor lines to the connection
places before hanging up the machine.
3. The installation of hanging screw bolts.
4. After the selection of installation location,
position the refrigerant pipes, drain pipes,
indoor & outdoor wires to the connection
places before hanging up the machine.
5. Drill 4 holes 10cm (4”) deep at the ceiling
hook positions in the internal ceiling. Be sure
to hold the drill at a 90° angle to the ceiling.
6. Secure the bolt using the included washers
and nuts.
7. Install the four suspension bolts.
8. Mount the indoor unit. You will need two
people to lift and secure it. Insert suspension
bolts into the unit’s hanging holes. Fasten
them using the included washers and nuts
(See Fig. 4.8).
9. Overhang the indoor unit onto the hanging
screw bolts with block. Position the indoor
unit in a flat level by using the level indicator,
unless it may cause leakage. (See Fig. 4.9).
Fig. 4.8

42SHDS100
42SHDS090
42SHDS070
MODEL
42SHDS050
0~100
0~100
ePage 10 f
Indoor Unit
Installation
Fig. 4.10
Step 3: Duct and accessories installation
NOTE: 1.Do not put the connecting duct weight
on the indoor unit.
2.When connecting duct, use inflammable
canvas tie-in to prevent vibrating.
3.Insulation foam should be wrapped outside the
duct to avoid condensate and internal duct
underlayer shall be added to reduce the noise
for special requirement.
1. Install the filter(optional) according to air inlet
size.
5. Please refer to the following static pressure to
install.
Change the fan motor static pressure
corresponding to external duct static pressure.
2. Install the canvas tie-in between the body and
duct.
3. Air inlet and air outlet duct should be apart far
enough to avoid air passage short-circuit.
4. Recommended duct connection.
Canvas tie-in Canvas tie-in
Air outlet
Isolation booth
Isolation booth
checking orifice
Air inlet
Air dust filter
Table.4-2
Static Pressure
(Pa)
0~160
0~160

ePage 11 f
Indoor Unit
Installation
Step 4: How to adjust the air inlet direction?
(From rear side to under-side.)
1. Take off ventilation panel and flange .
2. Change the mounting positions of ventilation
panel and air return flange .
Air return flange
Ventilation panel
3. When install the filter mesh, please plug it into
flange as shown in figure below.
NOTE: All the figures in this manual are for
explanation purpose only. They may be slightly
different from the air conditioner you purchased.
The actual unit shall prevail.
Step 5: Fresh air duct installation
Dimension : Duct joint for fresh air
Ø125mm(4.92”) Ø160mm(6.3”)
MODLE
18-60
Step 6: Motor and drain pump maintenance
Motor maintain:
Take off the ventilated panel.
Take off the blower housing.
Take off the motor.
1.
2.
3.
(Take rear ventilated as example)
Mofor
Blower housing
Ventilated panel
Pump maintainance:
Screw off four screws from drain pump.
Plug off pump power supply and water level
switch cable.
Take off pump.
1.
2.
3.
Pump
Fig. 4.11
Fig. 4.12
Fig. 4.13
Fig. 4.14
Fig. 4.15
Fig. 4.16
Air return flange
Ventilation panel

Outdoor Unit Installation
Outdoor Unit Installation Instructions
Step 1: Select installation location.
The outdoor unit should be installed in the
location that meets the following requirements:
Place the outdoor unit as close to the indoor
unit as possible.
Ensure that there is enough room for
installation and maintenance.
The air inlet and outlet must not be
obstructed or exposed to strong wind.
Ensure the location of the unit will not be
subject to snowdrifts, accumulation of leaves
or other seasonal debris. If possible, provide
an awning for the unit. Ensure the awning
does not obstruct airflow.

The installation area must be dry and well
ventilated.
There must be enough room to install the
connecting pipes and cables and to access
them for maintenance.
The area must be free of combustible gases
and chemicals.
The pipe length between the outdoor and
indoor unit may not exceed the maximum
allowable pipe length.
If possible, DO NOT install the unit where it
is exposed to direct sunlight.
If possible, make sure the unit is located far
away from your neighbors’ property so that
the noise from the unit will not disturb them.
If the location is exposed to strong winds (for
example: near a seaside), the unit must be
placed against the wall to shelter it from the
wind. If necessary, use an awning.
(See Fig. 5.1 & 5.2)
Install the indoor and outdoor units, cables
and wires at least 1 meter from televisions or
radios to prevent static or image distortion.
Depending on the radio waves, a 1 meter
distance may not be enough to eliminate all
interference.
Strong wind
Strong wind
Strong wind
Fig. 5.1 Fig. 5.2
Step 2: Install outdoor unit.
Fix the outdoor unit with anchor bolts (M10)
>60cm / 23.6”
Fix with bolts
CAUTION
• Be sure to remove any obstacles that
may block air circulation.
• Make sure you refer to Length
Specifications to ensure there is
enough room for installation and
maintenance.
Fig. 5.3
ePage 12 f
Outdoor Unit Installation
5
√
√
√
√
√
√
√
√
√
√
√
√

(Refer to Fig 5.4, 5.5 and Table 5.1)
Fig. 5.5
ePage 13 f
Outdoor Unit
Installation
Table 5.1: Length Specifications of Split
Type Outdoor Unit (unit: mm/inch)
(Refer to Fig 5.4, 5.5 and Table 5.1)
A
B
D
Fig. 5.4
Outdoor Unit Dimensions
W x H x D
Mounting Dimensions
Distance A Distance B
946x810x410 (37.24x31.9x16.14) 673 (26.5) 403 (15.87)
845x702x363 (33.27x27.6x14.3) 540 (21.26) 350 (13.8)
W
H

NOTE: The minimum distance between the
outdoor unit and walls described in the
installation guide does not apply to airtight
rooms. Be sure to keep the unit unobstructed
in at least two of the three directions (M, N, P)
(See Fig. 5.10)
M
N
P
30 cm / 11.8” from back wall
60 cm / 23.6” on right
60 cm / 23.6” above
30 cm / 11.8” on left
200 cm / 78” in front
Fig. 5.10
Drain Joint Installation
Before bolting the outdoor unit in place, you
must install the drain joint at the bottom of the
unit. (See Fig. 5.11)
1. Fit the rubber seal on the end of the drain
joint that will connect to the outdoor unit.
2. Insert the drain joint into the hole in the
base pan of the unit.
3. Rotate the drain joint 90° until it clicks in
place facing the front of the unit.
4. Connect a drain hose extension (not
included) to the drain joint to redirect water
from the unit during heating mode.
NOTE: Make sure the water drains to a safe
location where it will not cause water damage
or a slipping hazard.
Seal
Drain joint
(A) (B)
Base pan hole of
outdoor unit
Seal
Fig. 5.11
Notes On Drilling Hole In Wall
You must drill a hole in the wall for the
refrigerant piping, and the signal cable that will
connect the indoor and outdoor units.
1.
Determine the location of the wall hole
based on the location of the outdoor unit.
2.
Using a 65-mm (2.5”) core drill, drill a hole
in the wall.
NOTE: When drilling the wall hole, make
sure to avoid wires, plumbing, and other
sensitive components.
3.
Place the protective wall cuff in the hole.
This protects the edges of the hole and will
help seal it when you finish the installation
process.
ePage 14 f
Outdoor Unit Installation

Fig. 6.3
(39-59”)
(7.9”)
<20cm
(21.7”)
<55cm
Lean over 1/50
1-1.5m1-1
The drain pipe installation for the unit with pump.
Ceiling
0 - 75mm
(3”)
NOTE ON DRAINPIPE INSTALLATION
• When using an extended drainpipe, tighten
the indoor connection with an additional
protection tube to prevent it from pulling
loose.
• The drainpipe should slope downward at a
gradient of at least 1/100 to prevent water
from flowing back into the air conditioner.
• To prevent the pipe from sagging, space
hanging wires every 1-1.5m (39-59”).
• If the outlet of the drainpipe is higher than
the body’s pump joint, provide a lift pipe for
the exhaust outlet of the indoor unit. The
lift pipe must be installed no higher than
55cm (21.7”) from the ceiling board and
the distance between the unit and the lift
pipe must be less than 20cm (7.9”).
Incorrect installation could cause water to
flow back into the unit and flood.
The drainpipe is used to drain water from the
unit. Improper installation may cause unit and
property damage.
CAUTION
• Insulate all piping to prevent condensation,
which could lead to water damage.
• If the drainpipe is bent or installed
incorrectly, water may leak and cause a
malfunction of the water-level switch.
• In HEAT mode, the outdoor unit will
discharge water. Ensure that the drain hose
is placed in an appropriate area to avoid
water damage and slippage due to frozen
drain water.
• DO NOT pull the drainpipe forcefully as this
could cause it to disconnect.
NOTE ON PURCHASING PIPES
This installation requires a polyethylene tube
(outside diameter = 3.7-3.9cm, inside diameter
= 3.2cm), which can be obtained at your local
hardware store or from your dealer.
Indoor Drainpipe Installation
Install the drainpipe as shown in Figure 6.2.
1.
2.
Drainpipe
connecting port
Drain hose
Pipe clasp Insulation
Fig. 6.1
Drainpipe Installation
Fig. 6.2
ePage 15 f
6
Drainpipe
Installation
Cover the drainpipe with heat insulation to
prevent condensation and leakage.
Attach the mouth of the drain hose to the
unit’s outlet pipe. Sheath the mouth of the
hose and clip it firmly with a pipe clasp.
(Fig 6.1)
NOTE:
When connecting multiple drainpipes,
install the pipes as shown in Fig 6.4.
(39-59”)
1-1.5m1-1
Lean over 1/50
Ceiling
• To prevent air bubbles, keep the drain hose
level or slightly tiled up (<75mm / 3”).
0-53cm
(20.8”)
≥10cm
(4”)
Fig. 6.4

Drainage test
Check whether the drainpipe is unhindered.
New built house should have this test done
before paving the ceiling.
The unit with pump.
The unit without pump.
1. Remove the test cover, and stow about
2000ml water to the water pan.
2. Operate the air conditioner in "COOLING"
mode. The sound of the drain pump shall be
heard. Check whether the water is
discharged well (1 min lag is possible,
according to the length of the drain pipe),
and check whether the water leaks from the
joints.
3. Power off the air conditioner and recover
the cap.
3. Using a 65-mm (2.5”) core drill, drill a hole in
the wall. Make sure that the hole is drilled at
a slight downward angle, so that the outdoor
end of the hole is lower than the indoor end
by about 12mm (0.5”). This will ensure proper
water drainage (See Fig. 6.5). Place the
protective wall cuff in the hole. This protects
the edges of the hole and will help seal it
when you finish the installation process.
Wall
IndoorOutdoor
≈ 12mm / 0.5 inch
Fig. 6.5
NOTE: When drilling the wall hole, make sure
to avoid wires, plumbing, and other sensitive
components.
4. Pass the drain hose through the wall hole.
Make sure the water drains to a safe location
where it will not cause water damage or a
slipping hazard.
NOTE: The drainpipe outlet should be at least
5cm (1.9”) above the ground. If it touches the
ground, the unit may become blocked and
malfunction. If you discharge the water directly
into a sewer, make sure that the drain has a U
or S pipe to catch odors that might otherwise
come back into the house.
ePage 16 f
Drainpipe Installation
Test cap
Fig.6-7
Fig.6-8
C
L
O
S
E
D
O
P
E
N
C
L
O
S
E
D
O
P
E
N
Stow tube
Fig.6-6
Stow tube
Stow 2000ml water to the water pan through
the stow tube,check whether the drainpipe is
unhindered.

Table 7.2
Refrigerant Piping Connection
Safety Precautions
WARNING
• All field piping must be completed by a
licensed technician and must comply with
the local and national regulations.
• When the air conditioner is installed in a
small room, measures must be taken to
prevent the refrigerant concentration in
the room from exceeding the safety limit
in the event of refrigerant leakage. If the
refrigerant leaks and its concentration
exceeds its proper limit, hazards due to
lack of oxygen may result.
• When installing the refrigeration system,
ensure that air, dust, moisture or foreign
substances do not enter the refrigerant
circuit. Contamination in the system may
cause poor operating capacity, high
pressure in the refrigeration cycle,
explosion or injury.
• Ventilate the area immediately if there is
refrigerant leakage during the installation.
Leaked refrigerant gas is both toxic and
flammable. Ensure there is no refrigerant
leakage after completing the installation
work.
Notes On Pipe Length and Elevation
Ensure that the length of the refrigerant pipe, the
number of bends, and the drop height between
the indoor and outdoor units meets the
requirements shown in Table 7.1:
Table 7.1: The Maximum Length And Drop
Height Based on Models. (Unit: m/ft.)
ePage 17 f
7
Refrigerant Piping Connection
SHDS100
SHDS090
SHDS070
SHDS050
Model
Size of pipes
Gas side
Size of main pipe(mm)
Liquid side
ĭ12.7(0.5”)
ĭ15.9(0.626”)
ĭ6.35(0.25”)
ĭ9.5(0.375”)

Refrigerant Piping Connection Instructions
CAUTION
• The branching pipe must be installed
horizontally. An angle of more than 10° may
cause malfunction.
• DO NOT install the connecting pipe until both
indoor and outdoor units have been installed.
• Insulate both the gas and liquid piping to
prevent water leakage.
Step1: Cut pipes
When preparing refrigerant pipes, take extra
care to cut and flare them properly. This will
ensure efficient operation and minimize the
need for future maintenance.
1.
Measure the distance between the indoor
and outdoor units.
2.
Using a pipe cutter, cut the pipe a little
longer than the measured distance.
CAUTION
DO NOT deform pipe while cutting. Be extra
careful not to damage, dent, or deform the pipe
while cutting. This will drastically reduce the
heating efficiency of the unit.
1.
Make sure that the pipe is cut at a perfect
90° angle. Refer to Fig. 7.2 for examples
of bad cuts
Oblique
Rough
Warped
90°
Fig. 7.2
Step2: Remove burrs.
Burrs can affect the air-tight seal of refrigerant
piping connection. They must be completely
removed.
1.
Hold the pipe at a downward angle to
prevent burrs from falling into the pipe.
2. Using a reamer or deburring tool, remove
all burrs from the cut section of the pipe.
Pipe
Reamer
Point dow n
Fig. 7.3
Step 3: Flare pipe ends
Proper flaring is essential to achieve an airtight seal.
1.
After removing burrs from cut pipe, seal the
ends with PVC tape to prevent foreign
materials from entering the pipe.
2. Sheath the pipe with insulating material.
3. Place flare nuts on both ends of pipe. Make
sure they are facing in the right direction,
because you can’t put them on or change
their direction after flaring. See Fig. 7.4
Flare nut
Copper pipe
Fig. 7.4
4. Remove PVC tape from ends of pipe when
ready to perform flaring work.
ePage 18 f
Refrigerant Piping Connection

5. Clamp flare form on the end of the pipe.
The end of the pipe must extend beyond
the flare form.
Flare form
Pipe
Fig. 7.5
6. Place flaring tool onto the form.
7. Turn the handle of the flaring tool clockwise
until the pipe is fully flared. Flare the pipe in
accordance with the dimensions shown in
table 7.5.
Table 7.5: PIPING EXTENSION BEYOND FLARE FORM
Pipe
gauge
Tightening
torque Flare dimension (A) (Unit: mm/Inch) Flare shape
Min. Max .
Ø 6.4 14.2-17.2 N.m
(144-176 kgf.cm) 8.3/0.3 8.3/0.3
R0.4~0. 8
45 °±2
90 °
±4
A
Fig. 7.6
Ø 9.5 32.7-39.9 N.m
(333-407 kgf.cm) 12.4/0.48 12.4/0.48
Ø 12.7 49.5-60.3 N.m
(504-616 kgf.cm) 15.4/0.6 15.8/0.6
Ø 15.9 61.8-75.4 N.m
(630-770 kgf.cm) 18.6/0.7 19/0.74
Ø 19.1
97.2-118.6 N.m
(990-1210 kgf.cm) 22.9/0.9 23.3/0.91
8. Remove the flaring tool and flare form, then
inspect the end of the pipe for cracks and
even flaring.
Step 4: Connect pipes
Connect the copper pipes to the indoor unit first,
then connect it to the outdoor unit. You should
first connect the low-pressure pipe, then the high-
pressure pipe.
1.
When connecting the flare nuts, apply a thin coat
of refrigeration oil to the flared ends of the pipes.
2. Align the center of the two pipes that you
will connect.
Indoor unit tubing Flare nut Pipe
Fig. 7.7
3.
Tighten the flare nut as tightly as possible by hand.
4. Using a spanner, grip the nut on the unit tubing.
5. While firmly gripping the nut, use a torque
wrench to tighten the flare nut according to
the torque values in table 7.5.
NOTE: Use both a spanner and a torque wrench
when connecting or disconnecting pipes to/from
the unit.
Fig. 7.8
CAUTION
• Ensure to wrap insulation around the piping.
Direct contact with the bare piping may result
in burns or frostbite.
• Make sure the pipe is properly connected.
Over tightening may damage the bell mouth
and under tightening may lead to leakage.
NOTE ON MINIMUM BEND RADIUS
Carefully bend the tubing in the middle according
to the diagram below. DO NOT bend the tubing
more than 90° or more than 3 times.
Bend the pipe with thumb
min-radius 10cm (3.9”) Fig. 7.9
6. After connecting the copper pipes to the
indoor unit, wrap the power cable, signal
cable and the piping together with binding
tape.
NOTE: DO NOT intertwine signal cable with
other wires. While bundling these items
together, do not intertwine or cross the signal
cable with any other wiring.
7. Thread this pipeline through the wall and
connect it to the outdoor unit.
8. Insulate all the piping, including the valves
of the outdoor unit.
9. Open the stop valves of the outdoor unit
to start the flow of the refrigerant
between the indoor and outdoor unit.
CAUTION
Check to make sure there is no refrigerant leak
after completing the installation work. If there is
a refrigerant leak, ventilate the area immediately
and evacuate the system (refer to the Air
Evacuation section of this manual).
ePage 19 f
Refrigerant Piping Connection
Ø 22
109.5-133.7 N.m
(1117-1364 kgf.cm) 27/1.06 27.3/1.07

TAKE NOTE OF FUSE SPECIFICATIONS
The air conditioner s circuit board(PCB) is
designed with a fuse to provide overcurrent
protection. The specifications of the fuse are
printed on the circuit board, such as:
T5A/250VAC, T10A/250VAC, etc.
Wiring
Safety Precautions
WARNING
• Be sure to disconnect the power supply
before working on the unit.
• All electrical wiring must be done
according to local and national regulations.
• Electrical wiring must be done by a
qualified technician. Improper connections
may cause electrical malfunction, injury
and fire.
• An independent circuit and single outlet
must be used for this unit. DO NOT plug
another appliance or charger into the
same outlet.If the electrical circuit capacity
is not enough or there is a defect in the
electrical work, it can lead to shock, fire,
unit and property damage.
• Connect the power cable to the terminals
and fasten it with a clamp. An insecure
connection may cause fire.
• Make sure that all wiring is done correctly
and the control board cover is properly
installed. Failure to do so can cause
overheating at the connection points, fire,
and electrical shock.
• Ensure that main supply connection is
made through a switch that disconnects
all poles, with contact gap of a least 3mm
(0.118”).
• DO NOT modify the length of the power
cord or use an extension cord.
CAUTION
• Connect the outdoor wires before
connecting theindoor wires.
• Make sure you ground the unit. The
grounding wire should be away from gas
pipes, water pipes, lightning rods,
telephone or other grounding wires.
Improper grounding may cause electrical
shock.
• DO NOT connect the unit with the power
source until all wiring and piping is
completed.
• Make sure that you do not cross your
electrical wiring with your signal wiring, as
this can cause distortion and interference.
Follow these instructions to prevent distortion
when the compressor starts:
• The unit must be connected to the main
outlet. Normally, the power supply must
have a low output impedance of 32 ohms.
• No other equipment should be connected
to the same power circuit.
• The unit’s power information can be found
on the rating sticker on the product.
Outdoor Unit Wiring
WARNING
Before performing any electrical or wiring work,
turn off the main power to the system.
1. Prepare the cable for connection
a. You must first choose the right cable size
before preparing it for connection. Be sure
to use H07RN-F cables.
Table 8.1: Minimum Cross-Sectional Area
of Power and Signal Cables North America
Rated Current of
Appliance (A) AWG
d718
7 - 13 16
13 - 18 14
18 - 25 12
25 - 30 10
ePage 20 f
8
Wiring