
Manufacturer reserves the right to discontinue, or change at any time, specifications or designs without notice and without incurring obligations.
Catalog No. 04-53480230-01 Printed in U.S.A. Form 48A-20SI Pg 1 3-19 Replaces: 48A-18SI
Installation Instructions
CONTENTS
Page
SAFETY CONSIDERATIONS. . . . . . . . . . . . . . . . . . . . . . 1
ACOUSTICAL CONSIDERATIONS . . . . . . . . . . . . . . . . 3
Location . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Ductwork . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Acoustic Insulation . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Step 1 — Provide Unit Support . . . . . . . . . . . . . . . . . . . 4
• ROOF CURB
• ALTERNATE UNIT SUPPORT
Step 2 — Rig and Place Unit . . . . . . . . . . . . . . . . . . . . . 4
• POSITIONING
• ROOF MOUNT
Step 3 — Field Fabricate Ductwork. . . . . . . . . . . . . . 21
Step 4 — Make Unit Duct Connections . . . . . . . . . . 21
• 48A2, A3, A6, A7 UNITS
• 48A4, A5, A8, A9 UNITS
Step 5 — Install Flue Hood . . . . . . . . . . . . . . . . . . . . . . 22
• 48A020-050 UNITS
• 48A060 UNITS
Step 6 — Trap Condensate Drain. . . . . . . . . . . . . . . . 22
Step 7 — Install Gas Piping . . . . . . . . . . . . . . . . . . . . . 23
• OPTIONAL STAGED GAS UNITS
Step 8 — Install Supply-Air Thermistors
(Staged and Modulating Gas Units Only) . . . . . 23
Step 9 — Make Electrical Connections . . . . . . . . . . 24
•POWERWIRING
• FIELD POWER SUPPLY
• FIELD CONTROL WIRING
Step 10 — Make Outdoor-Air Inlet
Adjustments . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
• ECONOMIZER AND FIXED OUTDOOR
AIR DAMPER
Step 11 — Position Power Exhaust/Barometric
Relief Damper Hood . . . . . . . . . . . . . . . . . . . . . . . . . . 30
Step 12 — Route VAV Static Pressure Sensors . 31
• VAV DUCT PRESSURE TRANSDUCER
• VAV BUILDING PRESSURE TRANSDUCER
Step 13 — Install All Accessories . . . . . . . . . . . . . . . 31
• FIELD-FABRICATED WIND BAFFLES
Step 14 — Perform Field Modifications. . . . . . . . . . 33
• DUCTWORK
BACnet Communication Option Wiring. . . . . . . . . 33
• WIRING THE UPC OPEN CONTROLLER TO THE
MS/TP NETWORK
• MS/TP WIRING RECOMMENDATIONS
SAFETY CONSIDERATIONS
Installation and servicing of air-conditioning equipment can
be hazardous due to system pressure and electrical compo-
nents. Only trained and qualified service personnel should in-
stall, repair, or service air-conditioning equipment.
Untrained personnel can perform the basic maintenance
functions of cleaning coils and filters and replacing filters. All
other operations should be performed by trained service
personnel. When working on air-conditioning equipment, ob-
serve precautions in the literature, tags, and labels attached to
the unit, and other safety precautions that may apply.
Follow all safety codes. Wear safety glasses and work
gloves. Use quenching cloth for unbrazing operations. Have
fire extinguishers available for all brazing operations.
WARNING
Before performing service or maintenance operations on
unit, turn off main power switch to unit. Electrical shock
could cause personal injury.
WARNING
Improper installation, adjustment, alteration, service, or
maintenance can cause property damage, personal injury,
or loss of life. Refer to the User’s Information Manual pro-
vided with this unit for more details.
Do not store or use gasoline or other flammable vapors and
liquids in the vicinity of this or any other appliance.
What to do if you smell gas:
1. DO NOT try to light any appliance.
2. DO NOT touch any electrical switch, or use any
phone in your building.
3. IMMEDIATELY call your gas supplier from a neigh-
bor’s phone. Follow the gas supplier’s instructions.
4. If you cannot reach your gas supplier, call the fire
department.
WARNING
DO NOT USE TORCH to remove any component. System
contains oil and refrigerant under pressure.
To remove a component, wear protective gloves and gog-
gles and proceed as follows:
a. Shut off electrical power to unit.
b. Recover refrigerant to relieve all pressure from sys-
tem using both high-pressure and low pressure ports.
c. Traces of vapor should be displaced with nitrogen
and the work area should be well ventilated. Refrig-
erant in contact with an open flame produces toxic
gases.
d. Cut component connection tubing with tubing cutter
and remove component from unit. Use a pan to catch
any oil that may come out of the lines and as a gage
for how much oil to add to the system.
e. Carefully unsweat remaining tubing stubs when nec-
essary. Oil can ignite when exposed to torch flame.
Failure to follow these procedures may result in personal
injury or death.
WeatherMaker®
48A020-060
Single Package Gas Heating/Electric Cooling
Rooftop Units with ComfortLink Controls
and Puron®Refrigerant (R-410A)