Case OPTUM 270 CVT User manual

ORIGINAL INSTRUCTIONS
Tractor
Part number 48058874
2nd edition English
October 2016
Replaces part number 47891783
OPERATOR’S MANUAL
OPTUM 270 CVT
OPTUM 300 CVT
Tier 4B (final)

Contents
1GENERALINFORMATION
Metricandimperialunitsabbreviations.....................................................1-1
Totheowner................................................................................1-3
Operator'smanualstorage.................................................................1-5
Productidentication.......................................................................1-6
Engineidentication........................................................................1-7
Drivelineidentication.....................................................................1-8
Cabidentication...........................................................................1-8
Ecologyandtheenvironment..............................................................1-9
Programmingtractorfunctions............................................................1-10
Beforeoperatingthetractor...............................................................1-11
Internationalsymbols......................................................................1-12
Machinestability...........................................................................1-13
SelectiveCatalyticReduction(SCR)system..............................................1-17
2SAFETYINFORMATION
Safetyprecautions..........................................................................2-1
Safetydecals...............................................................................2-3
Safetyrules................................................................................2-12
Burnprevention............................................................................2-19
Preventionofreorexplosions............................................................2-20
Fireextinguisher...........................................................................2-21
Protectionofferedbythetractor...........................................................2-22
Hazardoussubstances....................................................................2-25
Emergencyexit............................................................................2-26
Wheelchocks..............................................................................2-27
Intendedusestatement...................................................................2-28
Instructor'sseat............................................................................2-30
3CONTROLSANDINSTRUMENTS
ACCESSTOOPERATOR'SPLATFORM
Introduction.............................................................................3-1
Cabairlters...........................................................................3-5
Incabstorage(wheretted)............................................................3-6
Cableandwiringrouting................................................................3-7
Mobiletelephoneusage................................................................3-8
Implementmonitorinstallation..........................................................3-9
OPERATOR'SSEAT
Operator'sseat........................................................................3-10
AirsuspensionseatwithpassiveorDynamicDampingSystem(DDS)...............3-11
Airsuspensionseat'evolutionactive'.................................................3-17
Seatbelt...............................................................................3-21

INSTRUCTOR'SSEAT
Instructionalseat......................................................................3-22
FORWARDCONTROLS
Ignitionkey............................................................................3-23
Hazardlightsswitch..................................................................3-23
Lightsandturnindicatorlever.........................................................3-24
Windshieldwiperandwashercontrols................................................3-25
Electronicparkingbrake...............................................................3-26
Emergencybrake......................................................................3-29
Anti-lockbrakingsystemABSOperation.............................................3-30
Clutchpedal...........................................................................3-38
Footbrakes............................................................................3-38
Exhaustbrake(wheretted)..........................................................3-39
Steeringcolumn.......................................................................3-40
RIGHT-HANDSIDECONTROLS
Integratedcontrolpanel...............................................................3-41
Multifunctionhandle..................................................................3-42
REARWARDCONTROLS
SwitchesonC-pillar...................................................................3-43
Hydraulicmasterswitch...............................................................3-44
Heatedscreens(wheretted).........................................................3-45
Autoguidancesystem(wheretted)...................................................3-46
ISObusfunctionality..................................................................3-46
Batteryisolatorswitch(wheretted)..................................................3-47
AutomaticTemperatureControl(ATC)................................................3-48
OVERHEADCONTROLS
Switchesonroof.......................................................................3-50
Left-handandright-handoutermostworklightswitch.................................3-51
Interiorlight............................................................................3-52
INSTRUMENTCLUSTER
Integratedcontrolunit.................................................................3-53
Gauges................................................................................3-53
Indicatorandwarninglights...........................................................3-54
Displays...............................................................................3-57
Keypadenhanced.....................................................................3-58
Selectingorchangingthedisplaysettings............................................3-60
Adjustmenu...........................................................................3-61
Conguremenu.......................................................................3-65
Performancemonitor..................................................................3-67
TirePressureMonitoringSystem(TPMS)(wheretted)..............................3-70
Armrestcolordisplay..................................................................3-72
Pop-upscreensoncolordisplay......................................................3-73
Performancemonitoroncolordisplay.................................................3-78

Programmingthedisplays.............................................................3-83
Alarmfunctions........................................................................3-86
Accessingstorederrorcodes.........................................................3-88
SelectiveCatalyticReduction(SCR)exhausttreatment-Overview..................3-89
Warningandadvisorysymbols........................................................3-98
Warningandadvisorysymbols.......................................................3-112
4OPERATINGINSTRUCTIONS
COMMISSIONINGTHEUNIT
Refuelingthetractor....................................................................4-1
STARTINGTHEUNIT
Startingtheengine.....................................................................4-3
Gridheatercoldstartaid(wheretted).................................................4-5
Fuelheater(wheretted)...............................................................4-5
Coolantimmersionheater(wheretted)...............................................4-6
Transmissionoilheater(wheretted)..................................................4-7
Boostingthebattery....................................................................4-8
STOPPINGTHEUNIT
Stoppingtheengine....................................................................4-9
Automaticengineshutdown..........................................................4-10
MOVINGTHEUNIT
Operatingincoldtemperatures........................................................4-12
Lowidlespeedmanagement..........................................................4-15
Reversibleenginefan.................................................................4-16
VariablePitchFan(VPF)..............................................................4-16
5TRANSPORTOPERATIONS
PREPARINGFORROADTRANSPORT
Carryingthetractoronatransporter...................................................5-1
Securethehighvisibilityroofpanel....................................................5-1
RECOVERYTRANSPORT
Freeingastucktractor..................................................................5-2
Towingthetractor.......................................................................5-3
6WORKINGOPERATIONS
GENERALINFORMATION
Constantenginespeed.................................................................6-1
Differentiallock.........................................................................6-4
Fourwheeldrive........................................................................6-6
Frontaxlesuspension(wheretted)...................................................6-8
Automatedheadlandfunctions-Base..................................................6-11

Headlandturnsequence-Quickguide................................................6-11
Recordingandreplaying..............................................................6-13
Explanationofsymbols................................................................6-16
Recordingasequence................................................................6-18
Replayingasequence.................................................................6-20
Headlandfunctionandcolordisplayscreen...........................................6-24
Deletingasequencewithcolordisplay................................................6-27
Automatedheadlandfunctions-Advanced.............................................6-28
Headlandturnsequence..............................................................6-28
UniversalSymbols.....................................................................6-29
Recordingasequence................................................................6-30
Replayingasequence.................................................................6-34
Savingasequence....................................................................6-37
Editasequence.......................................................................6-40
Recallingasequence..................................................................6-44
Deletingasequence...................................................................6-48
TRANSMISSION
Transmissionoperation............................................................6-51
Antijackknife......................................................................6-52
Stationarycontrol..................................................................6-53
Enginespeedcontrol..............................................................6-54
Shuttlelever.......................................................................6-56
Transmissioncontrols.............................................................6-58
Drivepedal........................................................................6-61
Programmingmaximumspeed....................................................6-62
Transmissiondisplay..............................................................6-64
Manualmode......................................................................6-65
Automaticmode...................................................................6-65
Speedmatching...................................................................6-66
Faultcodes........................................................................6-66
REARPOWERTAKE-OFF(PTO)
PowerTake-Off(PTO)operatingprecautions.....................................6-67
ChangingthePTOoutputshaft...................................................6-67
AttachingPTOdrivenequipment..................................................6-68
PTOoperation.....................................................................6-69
PTO2speedsystem..............................................................6-73
PTOshiftablemultispeed.........................................................6-75
ExternalPTOcontrols.............................................................6-77
AutoPTOoperation...............................................................6-79
FRONTPOWERTAKEOFF
PTOoperation.....................................................................6-82
AutoPTOoperation...............................................................6-87
ExternalPTOcontrols.............................................................6-89
REARHITCH
ElectronicDraftControl(EDC)....................................................6-91

Settingsandadjustments..........................................................6-95
ElectronicDraftControl(EDC)operation..........................................6-97
Externalhitchcontrols............................................................6-103
FRONTHITCH
Settingsandadjustments.........................................................6-105
Fronthitchoperation.............................................................6-108
Auxiliaryfrontcouplers(wheretted).............................................6-111
Externalhitchcontrols............................................................6-113
ELECTRO-HYDRAULICREMOTECONTROLVALVES(wheretted)
Remotecontrolvalves............................................................6-114
Settingsandadjustments.........................................................6-121
Valvepriority......................................................................6-127
Programmingtractorfunctions...................................................6-129
Connectingremotecylinders.....................................................6-136
Operatingwithremotevalves....................................................6-138
Midmountremotevalves.........................................................6-140
ExternalEHRcontrols............................................................6-142
EHRimplementcontrolsetting...................................................6-143
Transmissionrearaxleandhydraulicsystemoillevel...........................6-147
HYDRAULICPOWERBEYONDPORT
Powerbeyondcircuit.............................................................6-149
ISOPowerbeyondcouplings.....................................................6-151
THREEPOINTHITCH
Attachingthree-pointhitchequipment............................................6-152
Liftrodadjustment................................................................6-154
Toplinkadjustment...............................................................6-157
Lowerlinks.......................................................................6-159
Quickhitch........................................................................6-160
Automaticstabilizers(wheretted)...............................................6-162
Hydraulicstabilizers(wheretted)...............................................6-165
DRAWBARSANDTOWINGATTACHMENTS
Drawbarsandtowingattachments...............................................6-167
Swingingdrawbar................................................................6-169
TRAILERBRAKINGSYSTEMS
Air-operatedtrailerbrakes........................................................6-171
Trailerbrakesairoperated.......................................................6-174
Hydraulictrailerbrakes...........................................................6-175
WHEELTRACKADJUSTMENT
Tirecombinations.................................................................6-176

Frontwheeltrackadjustment.....................................................6-177
Frontwheelalignment............................................................6-180
Steeringstops....................................................................6-181
Frontaxleoscillationstops.......................................................6-182
Frontwheelfenders..............................................................6-183
Rearwheeltrackadjustment.......................................................6-185
Flangetypeaxle(wheretted)...................................................6-185
Bartypeaxle(wheretted).......................................................6-187
Dualrearwheels(wheretted)...................................................6-190
BALLASTINGANDTIRES
Ballastingandtires...............................................................6-194
Ironweights(wheretted)........................................................6-197
Liquidballast.....................................................................6-200
Tireination.......................................................................6-202
Tirepressuresandpermissibleloads............................................6-203
AUXILIARYPOWERCONNECTIONS
Diagnosticsocket.................................................................6-205
Trailerelectricalsocket...........................................................6-206
Electricalpowerconnectors........................................................6-207
Internalpowerconnectors........................................................6-207
Externalpowerconnectors.......................................................6-209
ISObusclasses..................................................................6-211
ISObusfunctionality.............................................................6-213
7MAINTENANCE
GENERALINFORMATION
Introduction.............................................................................7-1
Fuelrequirement-Dieselfuel.........................................................7-2
Fuel-Storage,handlingandtransport.................................................7-2
Biodieselfuel-Biodieselfuels.........................................................7-3
Changetheengineoil..................................................................7-5
Protectivedevices......................................................................7-6
Tractorjackingpoints...................................................................7-8
Lubricantsandcoolants................................................................7-8
Generalspecications.................................................................7-10
Capacities.............................................................................7-11
OrganicAcidTechnology(OAT)coolant...............................................7-12
MAINTENANCECHART
Maintenancechart.....................................................................7-13
WHENTHEWARNINGLAMPLIGHTS
Changetheengineaircleanerouterelement.........................................7-15
Drainthefuelsystemwaterseparator.................................................7-16
Checkthebrakeuidlevel............................................................7-17

EVERY10HOURSOREACHDAY
Checktheenginecoolantlevel........................................................7-18
Checktheengineoillevel.............................................................7-19
Checktheremotecontrolvalvedrainbottles..........................................7-19
Checkwindscreenwasherreservoir..................................................7-20
Drainairreservoironairoperatedtrailerbrake.......................................7-20
FIRST50HOURS
Serviceoperations.....................................................................7-21
EVERY50HOURS
Cleanthecabairlter.................................................................7-22
CleantheSCRcoverairducts........................................................7-24
Cleanthecoolersection...............................................................7-25
Allgreasettings(exceptrearaxle)...................................................7-26
Checkthefrontandtherearwheelnuts..............................................7-31
Checkthetirepressuresandthetirecondition........................................7-31
EVERY100HOURS
Inspectthecompressordrivebelt.....................................................7-32
EVERY300HOURS
InspectthepolyV-belt.................................................................7-33
Checkthebatteryuidlevel...........................................................7-33
Checkthetransmissionoillevel,therearaxleoillevelandthehydraulicoillevel....7-35
EVERY600HOURS
Changeengineoilandlter...........................................................7-36
Changetherststagefuellterandthefuellterelement............................7-38
Changetheengineaircleanerouterelement.........................................7-39
Changethehydraulicchargepumpoillterandthevanpumpoillter...............7-40
Checktheengineairintakeconnections..............................................7-41
Checkthetransmissionoilcoolerpipecouplings.....................................7-42
Checkthe4WDfrontaxledifferentialoillevelandthehubsoillevel..................7-43
EVERY600HOURSORANNUALLY
Greasetherearaxleshaftbearing....................................................7-44
EVERY1200HOURSORANNUALLY
Changethecabairlters..............................................................7-44
Changethehydraulicsuctionpumpoillter...........................................7-46
Changethe4WDdifferentialoil.......................................................7-47
Changethe4WDplanetaryhuboil....................................................7-48
EVERY1200HOURSOREVERY2YEARS
Changetheengineaircleanerinnerelement.........................................7-49

Checkthevalvetappetclearance.....................................................7-50
Changetheairbrakedrierreservoir...................................................7-50
ChangethepolyV-belts...............................................................7-51
Changethetransmissionoil,therearaxleoilandthehydraulicoil...................7-53
Cleanthelubricationpumplter.......................................................7-54
Changetheenginebreatherlter.....................................................7-55
ChangetheDieselExhaustFluid(DEF)/AdBlue®suctionlter.......................7-56
EVERY3600HOURSOREVERY2YEARS
ChangetheDEF/AdBluemainlter...................................................7-57
EVERY3600HOURSOREVERY4YEARS
Changetheenginecoolantuid.......................................................7-58
EVERY2YEARS
Checktheairconditioningsystem.....................................................7-62
Changetheairconditioningreceiverdrier.............................................7-63
GENERALMAINTENANCE
Cleaningthetractor....................................................................7-64
Checkrststagefuellterandwatertrap.............................................7-66
Bleedingthefuelsystem..............................................................7-66
Hydraulicsystemhoses...............................................................7-67
Checkthebrakepedallatching/unlatching............................................7-67
Adjustthecabsuspension(wheretted)..............................................7-68
Headlightadjustment..................................................................7-69
Worklightadjustment.................................................................7-69
Bulbreplacement......................................................................7-70
Fusesandrelays......................................................................7-73
Protectingtheelectronicandelectricalsystemsduringbatterychargingorwelding..7-81
Batteryremovalandinstallation.......................................................7-82
STORAGE
Tractorstorage....................................................................7-83
Removingthemachinefromstorage..............................................7-83
8TROUBLESHOOTING
FAULTCODERESOLUTION
Introduction.........................................................................8-1
ALARM(S)
Faultcodesandsymbols.......................................................8-2
SYMPTOM(S)
Engine..........................................................................8-4

Transmission...................................................................8-5
Hydraulics......................................................................8-5
Three-pointhitch...............................................................8-6
Brakes..........................................................................8-6
Cab.............................................................................8-6
Electricalsystem...............................................................8-7
9SPECIFICATIONS
Generaldimensions........................................................................9-1
Maximumoperatingangle..................................................................9-4
Maximumpermissibleoperatingweights...................................................9-5
Tractorweights.............................................................................9-5
Capacities..................................................................................9-6
Engine......................................................................................9-7
Fuelsystem.................................................................................9-7
Aircleanersystem..........................................................................9-8
Coolingsystem.............................................................................9-8
Transmission...............................................................................9-8
RearPowerTake-Off(PTO)................................................................9-9
FrontPowerTake-Off(PTO)................................................................9-9
Hydraulicsystem..........................................................................9-10
Rearthree-pointhitch.....................................................................9-10
Frontthree-pointhitch.....................................................................9-11
Remotecontrolvalves.....................................................................9-12
Frontremotecontrolvalve.................................................................9-12
Brakes.....................................................................................9-13
Steering....................................................................................9-13
Electricalequipment.......................................................................9-14
Minimumhardwaretighteningtorques....................................................9-15
10ACCESSORIES
Radio(wheretted)........................................................................10-1
Externalrearviewmirrors.................................................................10-1
Auxiliaryheadlightsandsignaturelights..................................................10-3
Rotatingbeacon...........................................................................10-3
Auxiliarypneumaticcoupler...............................................................10-4
11FORMSANDDECLARATIONS
Servicerecord1st50hour,Ownercopy..................................................11-1
Servicerecord1st50hour,Dealercopy..................................................11-3