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CATSKILL 7226 User manual

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Model 7226
GENERAL:
1. You have purchased model 7226. Overall dimensions of an assembled unit is 44 x 21 x 5 1/2
when drop leaves are up.
2. Should you need assistance or need to replace a damaged or missing part, DO NOT
RETURN THE UNIT TO THE STORE where you purchased it, simply give us a call at
607-652-7 21 from 7: 0 - 4:00 PM Eastern time and well send you the prepaid part via UPS
usually that same day!
. Read the assembly instructions and the enclosed brochure before beginning assembly.
Assembly is very easy if you read and follow the instructions step by step.
4. Tools required: Phillips screwdrivers, medium and small; medium flat blade screwdriver, pliers
and a hammer.
CABINET PARTS
B3
Top Front Brace (1)
P/N B-15 7/8-1 1/4-TF
B1
Top Back Brace (1)
P/N B-15 7/8-5 /8-TB
B2
Bottom Brace (2)
P/N B-15 7/8-2-MB
D1
Drawer Front (1)
P/N DF-7226
D2
Drawer Back (1)
P/N DBK-7221
D4
Drawer Side/Right (1)
P/N DS-7221/R
D5
Drawer Bottom (1)
P/N DB-7221
SF
Bottom Shelf (1)
P/N BS-7226
SP
Side Panel (2)
P/N SP 7226
T2
Drop Leaf (2)
P/N DL-7226
T1
Cart Top (1)
P/N TT-7226
Drawer Side/Left (1)
P/N DS-7221/L
D3
Basket Rails (6)
P/N BR-17-1 5/8
BR
CABINET HARDWARE
1 /4 Phillips Flat Head Bolt (8)
1 1/4 Phillips Flat Head #8 Screw (16)
1 Truss Head Machine Screw (2)
5/8 Phillips Flat Head #8 Screw ( 4)
/4 Long /16 DIA. Steel Pin (6)
1 Long /16 DIA. Steel Pin (4)
Hinge (4)
Caster Socket (4)
Wheel Casters (2)
Locking Wheel Casters (2)
10-24 Hex Nut (8)
5/8 Phillips Flat Head #6 Screw (4)
5/8 Phillips Flat Head #5 Screw (4)
Bastion Set Screw (2)
Bastion Post (2)
Bastion Barrel Nut (2)
P/N Drop Leaf Support (2)
1 /4 Phillips Flat Head #8 Screw (2)
( Used on Cabinet Side Glides )
( Used on Drawer Side Glides )
Z Bracket (4)
5/8 Wooden Disk (8)
Drawer Glide (2 Sets )
Drawer
Cabinet
The glides look almost
alike however, the right
glide (as you face the
cart) has a rolled lip at
the top of the glide that
keeps the drawer glide
wheel in place.
Drawer Handle (1)
Wire Basket ( )
STEP 1
Either
D1
Drawer Assembly:
Tap in post with a hammer to start and
screw down with a screwdriver or with
a small allen wrench until the shoulder
of the post hits the wood. Then unscrew
until the hole is parallel with the groove on
the bottom of the Drawer Front.
To understand how the bastion fastening
system works see next page.
1 1/4 #8
1 Machine Screw 5/8 #5
D1
D2
D3 D4
D5
Set Screw
Barrel Nut
WRONG!
Post needs to be screwed deeper.
WRONG!
Post needs to be backed out.
CORRECT!
Set screw secures post properly.
Step 1
1. The Bastion fastening system consists of a steel post (threaded on one end with a hole
through the shaft on the other end); a Barrel Nut (cylindrical barrel-shaped with threaded open
end & holes through the sides); and a Set Screw (Phillips slot on one end, pointed on the
other)
2. To attach Posts: A) Dip threads of Post in vegetable oil. B) Align threaded end of Post with
hole in wood, tap on slotted end with hard hammer until threads enter, then tighten down using
a flat head screw driver or the provided allen wrench (See the Illus. Bas. for alternate seating
methods). DO NOT TRY TO HAMMER THE POST ALL THE WAY IN AS IT WILL STRIP THE
POST HOLE. C) When solid shaft of Post hits wood, back out approximately ½ turn until the
hole in the posts is properly aligned as per step by step directions. For example: the holes in
the posts on the inside of the drawer front will be parallel with the long length of the drawer
front when properly seated.
. A) Place a Barrel Nut into the nut access hole, so that the threads in the nut face out. The
small notches on either side of the nut opening, indicate the location of the holes through the
sides of the nut. B) Insert the posts through the end of the braces (or drawer sides); through
the holes in the sides of the nut. When properly aligned, you will see the hole in the post inside
the barrel nut. Post hole should be slightly off-center toward the wood.
4. Insert the Set Screw into the threaded end of the nut and tighten down. The tip of the Set
Screw will seek the center of the hole in the Post as it is tightened down, forcing the Nut toward
the main shaft of the Post. This is what tightens the wooden parts together. Set screws should
thread easily  DONT CROSS THREAD! If Set Screw doesnt thread easily, check position
of the hole in Post.
5. If the wooden parts are not tight against each other, the Post needs to be screwed a half
turn at a time until wood joints are tight.
Illustration Bas. 1
Step 2
Illustration Bas. 2 Illustration Bas.
TIPS ON HOW THE BASTION FASTENING SYSTEM WORKS
If you have any questions regarding assembly or missing or damage
parts, call our customer support number:
607-652-7 21 or 888-7 2-7 21.
Customer Support hours are 8am-5pm Mon. - Fri. Eastern Time zone.
ALTERNATIVE METHODS
FOR SEATING POSTS
STEP 2
Top Assembly:
STEP
Glide Attachment:
5/8 #8
T1
T2 T2
SP
SP
5/8 #6
The glides look almost
alike however, they are
labeled CR for cabinet
right and CL for cabinet
left.
STEP 5
Brace Preparation:
B1
/4 Pin
STEP 4
Basket Rail Attachment:
1 1/4 #8
B2
B2
SP
1 Pin
STEP 6
Main Assembly:
B2
B1
Nut
SPSP
1 /4 Machine Screws
Side Panel Leg
Inside Brace
Countersunk Hole in Leg
( disk goes in this hole to
hide bolt head! )
Nut Access Hole
Hex Nut
STEP 7
Main Assembly:
B2
B3
1 /4 Machine Screws
STEP 8
Main Assembly:
5/8 #8
1 /4 #8
Invert the Cart Base and position
onto the Cart top. Fit the Z
brackets into the slot across the
top back brace. Align the holes in
the top front brace with the pilot
holes at the front of the cart top.
Attach the top front brace to the
cart top with 1- /4 #8 Wood
Screws. Tighten the Z brackets
to complete top attachment with
5/8 #8 screw.
NOTE: The holes for the Z
brackets are further apart then
those for the Top Back Brace