CATSKILL 72265 User manual

DROP LEAF KITCHEN CART
WITH BASKETS
Model 72265

Parts List
(4) 1-1/4” (32mm) Phillips Head #8 Screws
(2) Bastion Posts
(2) Bastion Nuts
(2) Set Screws
(2) MSKRU M5/25
(4) 5/8 (16mm) #5 pre-pack
(4) 5/8 (16mm) #6 pre-pack
DRAWER PACK
(4) 72265 Hinges
(16) 5/8” (16mm) Phillips Head #6 Screws
HINGE PACK
(2) 1-3/4” (44mm) Phillips Head #8 Screws
(2) “Z” Brackets
(10) 5/8” (16mm) Phillips Head #8 Screws
TABLE TOP PACK
(8) 1-3/4” (44mm) 10-24 MSKRU
(8) 10-24 Nut
(6) 3/4” (19mm) Steel Pin
(4) 1” (25mm) Steel Pin
(12) 1-1/4” (32mm) Phillips Head #8 Screws
(4) 1“ (25mm) Phillips Head #8 Screws
(8) 5/8” (16mm) disks
BASE PACK
A
B
C
D
HARDWARE PACKS
(1) DRAWER FRONT
(1) DRAWER SIDE RIGHT
(1) DRAWER BACK
(1) DRAWER SIDE LEFT
(1) DRAWER BOTTOM
(1) Set Left & Right Cabinet Glides (1) Set Left & Right Drawer Glides
(2) DROPLEAF SUPPORT
(6) BASKET GLIDES
(2) SIDE PANELS
(2) DRAWER SUPPORT STICK
(3) WIRE BASKETS
(1) TOP BACK BRACE
(2) BOTTOM FRONT & BACK BRACES
(1) TOP FRONT BRACE
(1) BOTTOM SHELF (2) CASTERS (2) LOCKING
CASTERS
(4) CASTER
SLEEVES
(1) DRAWER HANDLE

Exploded Base Illustration
Exploded Drawer Illustration
WRONG!
Post needs to be screwed deeper.
WRONG!
Post needs to be backed out.
CORRECT!
Set screw secures post properly.
Illustration Bas. 1
Illustration Bas. 2
Illustration Bas. 3

Step 1
Assemble Drawer
A. Attach the Drawer Back to the Left
and Right Drawer Sides with four 1 ¼”
(32mm) #8 Screws. Make sure the slots
that run the length of the Sides are
aligned with the slot in the Drawer Back
to accept the Drawer Bottom.
B. Slide in Drawer Bottom, best side up,
C. Take two (2) Bastion Posts, align the
threaded ends of the Posts with the post
holes located near the ends of the inside
Drawer Front. Tighten Posts down until
the solid shaft of the Post hits the wood.
Back Post out until the hole/screwdriver
slot in the end of the Post is parallel and
in direct line with the long edges of the
Drawer Front.
D. Insert the B-Nuts into the nut access
holes on the inside of the Drawer Sides
with the threaded end facing out. Take
the Drawer Front and carefully insert the
Posts into the ends of the Brace Sides,
through the sides of the B-Nut until
seated. Push Nut snugly against the
wood in the nut access hole toward the
Drawer Front. Hole should be slightly
off-center toward the Drawer Front.
Insert the Set Screw and tighten down.
The Drawer Sides should be tight
against the Drawer Front.
E. Attach the Drawer Handle with M5/25
Truss-Head screws.
Attach the Drawer Glides (left and Right)
to the Drawer Sides using two 5/8”#6
Flat Head Screws per glide. Wheels go
toward Drawer Back and are up.
Illustration 1-A
Illustration 1-B
Illustration 1-C
Drawer Front
Illustration 1-E
Illustration 1-F

Step 2
Attach Drawer and Basket Supports
to Side Panels
A. Using 1” (25mm) Phillips flat head #8
screw, attach the basket supports to the
side panel.
B. Using 1 1/4” (25mm) Phillips flat head
#8 screw, attach the drawer guide support
stick to the side panel (see Illustration 2-B
for proper alignment).
C. Using 5/8” (16mm) Phillips flat head #6
screw, attach the drawer glide (as shown in
Illustration 2-B) to the drawer glide support
stick.
D. Repeat for other side panel. (Reference
Illustration 2-B for proper alignment for
right side).
Illustration 2-B
Illustration 2-A
UP
Left assembly
Right assembly
Left Assembly
FRONT
1” screw used here
1 1/4” screw used here

Step 3
Attach Front and Back Braces
A. Tap 3/4” (19mm) steel pins into front
and back braces. Align pins with pilot
holes on side panels.
B. Using 1-3/4” (44mm) Phillips flat
head bolt and hex nut, attach the top
and bottom back braces. Insert the nut
into the large hole, aligning it with the
bolt as shown in illustration 3-B. Hold
the nut in place with your finger while
tightening the bolt.
C. Using 1-3/4” (44mm) Phillips flat
head bolt and hex nut, attach the top
and bottom front braces.
Illustration 3-A
Illustration 3-B

Step 4
Attach Hardware and Drop Leaves to Top
A. Place the top and 2 drop leaves upside down on a flat surface. Install hinges using
5/8” #6 screws. Fasten the Drop Leaf supports using 5/8” (16mm) #8 screws. Loosley
attach the “Z” brackets to the set of holes near the back edge of the cart top with 5/8”
(16mm) #8 screws. (Use the set of holes that are further apart than those on the front
edge.) The “Z” brackets will be tightened when the top is attached to the cart in the next
step.
Step 5
Attach Top to Cart
A. Invert the Cart Base and position onto
the Cart top. Fit the “Z” brackets into the
slot across the top back brace. Align the
holes in the top front brace with the the
pilot holes at the front of the cart top.
Attach the top front brace to the cart top
with 1-3/4” (44mm) #8 Wood Screws.
Tighten the “Z” brackets to complete top
attachment.

Step 6
Attach the Casters
A.Tap in Caster Sleeves with a hammer, careful not to bend the sleeve teeth. Slide the
Casters into the sleeves and give a light tap to snap into place.

Step 7
Add Bottom Shelf
A.Tap 1” (25mm) steel pins into the pilot holes on the bottom front and back braces.
Place bottom shelf onto pins.
Step 8
Insert Drawer, Baskets and
Wooden Plugs
A.Tip the drawer up at an angle
to insert the drawer glides
properly. Drawer should slide in
and out smoothly when properly
installed.
B. Slide Baskets into the basket
supports.
C. Lightly tap the wooden plugs
into place with a hammer.