CATSKILL 63036 User manual

Assembly Instructions
Model 63036
The Big Work Center
GENERAL:
1. You have purchased model 63036.
2. Should you need assistance or need to replace a damaged or missing part simply give us a call M-F at
607-652-7321 from 7:30 am - 4:30 pm EST and we’ll send you the prepaid part via UPS usually that same day!
You may also email us [email protected].
3. Read the assembly instructions and the enclosed brochure before beginning assembly. Assembly is easy
if you read and follow the instructions step by step. Assembly instructions are described as you are facing an
upright assembled cart.
4. Tools required: hammer, a small and a medium Phillips head screwdriver and medium at blade screwdriver.
A pencil is also needed. A power screwdriver will speed assembly, but is not required.
5. See our website www.catskillcraftsmen.com for assembly video on this model.
NOTE: one change to the video: use 5/8” #8 pan head screws to attach glides to the drawer and cabinet

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(Cabinet Assembly)
1 1/4” Phillips Flat Head #8 Screw (8)
(Drawer Back &
Table Top Sticks)
2” Phillips Flat Head #8 Screw (6)
(Attaches Top)
7/8” Truss Head Machine Screw (8)
(Attaches Door Handles)
(Attaches Drawer Handles)
1” Truss Head Machine Screw (4)
5/8” Pan Head Screw (8)
Magnet Plate (4)Magnet (4)
MAGNET PACK
Polished Nickel Towel Bar (2)
Full Extension Drawer Glides (1 Set)
5/8” #8 Pan Head Screw (10)
(Use on drawer & cabinet glides)
1” Phillips Flat Head #8 Screw (4)
(Attaches Towel Bar)
1/2” Phillips Flat Head #4 Screw (4)
(Brace Pin)
(Bottom Shelf Pin)
(Door Pin)

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

1 3/4 Machine Screw
Nut
1 1/2 Pin
1/2 #4 Screw
1 Pan Head Machine Screw
FD
TB
TB
LD LDRD RD

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STEP 12
See next page for instructions on how the bastion fastening system works.
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

 

WRONG!
Post needs to be screwed deeper.
WRONG!
Post needs to be backed out.
CORRECT!
Set screw secures post properly.
Step 1
1. The Bastion fastening system consists of a steel post (threaded on one end with a hole
through the shaft on the other end); a Barrel Nut (cylindrical barrel-shaped with threaded
open end & holes through the sides); and a Set Screw (Phillips slot on one end, pointed on
the other)
2. To attach Posts: A) Dip threads of Post in vegetable oil. B) Align threaded end of Post
with hole in wood, tap on slotted end with hard hammer until threads enter, then tighten
down using a flat head screw driver or the provided allen wrench (See the Illus. Bas. 3 for
alternate seating methods). DO NOT TRY TO HAMMER THE POST ALL THE WAY IN AS IT
WILL STRIP THE POST HOLE. C) When solid shaft of Post hits wood, back out
approximately ½ turn until the hole in the posts is properly aligned as per step by step
directions. For example: the holes in the posts on the inside of the drawer front will be
parallel with the long length of the drawer front when properly seated.
3. A) Place a Barrel Nut into the nut access hole, so that the threads in the nut face out.
The small notches on either side of the nut opening, indicate the location of the holes
through the sides of the nut. B) Insert the posts through the end of the braces (or drawer
sides); through the holes in the sides of the nut. When properly aligned, you will see the hole
in the post inside the barrel nut. Post hole should be slightly off-center toward the wood.
4. Insert the Set Screw into the threaded end of the nut and tighten down. The tip of the Set
Screw will seek the center of the hole in the Post as it is tightened down, forcing the Nut
toward the main shaft of the Post. This is what tightens the wooden parts together. Set
screws should thread easily – DON’T CROSS THREAD! If Set Screw doesn’t thread easily,
check position of the hole in Post.
5. If the wooden parts are not tight against each other, the Post needs to be screwed a half
turn at a time until wood joints are tight.
Illustration Bas. 1
Step 2
Illustration Bas. 2 Illustration Bas. 3
TIPS ON HOW THE BASTION FASTENING SYSTEM WORKS
See video on our website!
If you have any questions regarding assembly or missing or damage
parts, call our customer support number:
607-652-7321 or 888-732-7321.
Customer Support Hours are 8am-5pm Mon. - Fri. Eastern Time zone.
Allen Wrench Provided

For continued beauty and long life
of your Catskill Craftsmen cart, we
recommend Catskill Craftsmen’s
Butcher Block Oil. Our Butcher Block
Oil is available directly from Catskill
Craftsmen’s factory. For one eight
ounce (8 . oz.) bottle, which is
sufcient for two applications, simply
send $7.95 along with the completed
coupon to the address below. Visit
us online at www.catskillcraftsmen.
com to browse our assortment of
butcher block care products. Visa and
Mastercard are accepted online.
Catskill Craftsmen, Inc.
15 West End Ave.
Stamford, NY 12167-1296
BUTCHER BLOCK OIL COUPON
Please send me______ # of bottle(s) of the
Catskill Craftsmen Butcher Block Oil at $7.95
per bottle. My check or money order is
enclosed for a total of $_______________.
Item code: 53228
Name _______________________________
Address _____________________________
City ________________________________
State ________________ Zip ___________
Please make checks payable to Catskill Craftsmen Inc.
15 West End Ave., Stamford, NY 12167-1296