CATSKILL 51530 User manual

Assembly Instructions
Model 51530
Hutch Top Cuisine Cart
GENERAL:
1. You have purchased model 51530.
2. Should you need assistance or need to replace a damaged or missing part, DO NOT RETURN THE UNIT
TO THE STORE where you purchased it, simply give us a call at 607-652-7321 from 7:30 - 4:00 PM Eastern
time and we’ll send you the prepaid part via UPS usually that same day! Please have model number and
part description ready when you call.
3. Read the assembly instructions and the enclosed brochure before beginning assembly. Assembly is easy
if you read and follow the instructions step by step.
4. Tools required: Phillips screwdrivers, medium and small; medium at blade screwdriver and hammer.

Side Panel (2)
TOPTOP
Back Panel (1)
Drawer Dowel (1)
Drawer Front (1)
Drawer Back (1)
Left Door (1) Right Door (1)
Drawer Side Left (1)
Drawer Side Right (1)
Table Top Stick (2)
Door Spacer (1)
Bottom Brace (1)
CABINET PARTS
Cabinet Top (1)
Middle Brace (1)
Drawer Bottom (1)
Bottom Shelf (1)
Rack Side Panels (2)
P/N: RKSP - 51526
Rack Top (1)
P/N: RKTP - 51526
RACK PARTS
Middle Shelf (1)
Middle Shelf has edge banding

Cam Posts (2)
Caster Socket (4)
Cam (2)
5/8 Wooden Disk (8)
Non Locking Wheel Caster (2)
Locking Wheel Caster (2)
3/16” Flat Washer (2)
10-24 Hex Nut (8)
CABINET HARDWARE
Cup Handle (1) Door Knob (2)
1 3/4” Phillips Flat Head Machine Screw (8)
1 1/4” Phillips Flat Head #8 Screw (20)
1 1/4” Truss Head Machine Screw (2)
3/4” Long 3/16” DIA. Steel Pin (4)
1” Long 3/16” DIA. Steel Pin (8)
1 1/2” Long 3/16” DIA. Steel Pin (4)
Magnet (1)
5/8” Phillips Flat Head #8 Screw (3)
5/8” Pan Head
Screw (2)
1/2” Phillips Flat Head
#4 Screw (1)
Magnet Plate (1)
1/2” Truss Head Machine Screw (2)
MAGNET PACK
(Cabinet Assembly)
(Drawer Back, Table To p Sticks)
(Drawer Handle)
(Knobs)
(Shelf Support)
(Ends of Braces)
(Door Spacer)
(Doors)
(Used to attach
Drawer Front)

STEP 1
1. Attach the Rack Top to the top ends of the Side Panels (universal: same left/right & top/bottom)
using 1 1/4” #8 bronze wood screws. MAKE SURE YOU HAVE THE RACK TOP! The only difference
between the Rack Top and the Cabinet Top is that the Cabinet Top has 4 small pilot holes on the
bottom side plus the 4 through holes; whereas, the Rack Top only has the 4 through holes.
NOTE: On the Rack Top the countersunk (reamed out) through holes face up and the countersunk
holes/pilot holes on the Cabinet Top face down. The countersunk holes allow the screw heads to be
ush with the wood surface when tightened down.
2. Turn this assembly upside down so that the Rack Top is on a smooth at surface. Attach the
Cabinet Top with four 1 1/4” #8 wood screws. With the unit upside down at this point, the 4 pilot holes
should be up. See illustration 1B.
3. Leave this assembly UPSIDE DOWN and go to STEP 2.
NOTE: The cart cabinet will be constructed upside down
using the bottom of the Cart Top as the base.
1 1/4” Phillips Flat Head #8 Screw
8 Used in this step
RACK TOP
CABINET TOP
PILOT HOLES HIDDEN
1 1/4” #8 Screws
CABINET TOP
RACK TOP
ILLUSTRATION 1A
ILLUSTRATION 1B
Upside Down View
Upright View

1 1/4” #8 Screw
1” Steel Pin
Repeat with other Side Panel
Plain Side Panel
Handle Side Panel
1” Steel Pin
1” Steel Pin
1” Steel Pin
Table Top Stick
Counter Sink Up
Not Used
Not Used
Not Used
Not Used
STEP 2
Prep Sides
A. Attach Table Top Sticks to the top of both side panels with 1 1/4” #8 screws. Counter sunk holes
in stocks are up.
B. Tap 1” pins into bottom sets of holes. Middle holes are adjustments for middle shelf.

STEP 3
A. Lay Back Panel at on a smooth surface with holes up.
B. Attach Side Panels with 1 3/4” bolts and hex nuts. After inserting bolt(s) thru the holes in the Side
Panels, thru the holes in the long edges of the Back Panel, place a hex nut on the tip of your nger,
align nut with bolt and tighten.
C. Look ahead to step 5 which shows side panels attached to back panel.
1 3/4” Machine Screw
Nut
Top
Bottom
Note: Make sure you position the
side panels according to Drawer
Glides (left or right).
STEP 4
STEPS 5 - 14 WILL BE ACCOMPLISHED WITH
THE UNIT TOP UPSIDE DOWN (INVERTED),
BUILDING UPWARD TOWARD THE BOTTOM/
CASTER END! BE CAREFUL AS PART
DESCRIPTIONS ARE BASED ON AN UPRIGHT,
COMPLETED UNIT!
Mark a Large (X) mark over each of the 4 pilot holes
in the bottom. Make marks about 1 1/2” long. These
marks will help you align the cabinet with the pilot
holes in step 5.

STEP 5
Attach Side/Back Assembly to
Bottom of the Cabinet Top.
1 1/4” Screw
1” Pin
1” Pin
Drawer Dowel
Hole

ILLUSTRATION 4A
Below line in wood
Cam Posts (2)
ILLUSTRATION 4B
ILLUSTRATION 4D
1 1/4” Phillips Flat Head #8 Screw (14)
4 used
in this step
Cam (2)
2 used
in this step
1/2” Truss Head Machine Screw (6)
2 used
in this step
ILLUSTRATION 4C
Right Drawer Side Left
Drawer
Side
Drawer Back
1 1/4 #8 Screws
STEP 6
A. Attach the drawer back to the drawer sides with
four 1 1/4” #8 screws. Make sure parts are aligned
as in illustration 4A.
B. Insert drawer bottom into the slots in the drawer
sides, best side to inside of drawer. Slide down
until seated in the slot in the drawer back. See
illustration 4B.
C. Screw the cam posts into the two outside holes
on the inside face of the drawer front until seated.
Only 3/8” of this post goes into the wood, leaving
the 4 larger guide rings/head exposed.
See illustration 4C.
D. Insert the posts into holes in the drawer sides
until seated against the front end of the drawer
sides. Insert cams so that slot in the cam ts over
the post and turn with Phillips screwdriver until
seated. Don’t over-torque! See illustration 4D.
E. Attach drawer handle with the two handle screws
(no illustration).
Note: The arrow on the end of the Cam points
to the Post. The curved arrow shows tightening
direction.
ILLUSTRATION 4A
Below line in wood
Cam Posts (2)
ILLUSTRATION 4B
ILLUSTRATION 4D
1 1/4” Phillips Flat Head #8 Screw (14)
4 used
in this step
Cam (2)
2 used
in this step
1/2” Truss Head Machine Screw (6)
2 used
in this step
ILLUSTRATION 4C
Right Drawer Side Left
Drawer
Side
Drawer Back
1 1/4 #8 Screws

STEP 7
Insert Drawer Dowel
through Drawer Back into
hole in Back Panel.
STEP 8
Door Assembly 1 1/2” Pin 1/2” Flat
Head #4
Screw
1 1/4” Machine Screw
5/8” #8 Screw
Magnet Plate
Door
Knob
Door Assembly
Right Door Left Door
Door Spacer
(countersink up)
Machine
Screw
Note: Door Spacer is
ush with bottom of door.
Leaving space at the top
for magnet clearance.
Place drawer in position
upside down
Back Panel
Drawer Dowel
Drawer Back

3/4” Pin
Install 3/4” pins in brace ends
Bottom Front Brace
Top Front Brace
STEP 9
Brace Preparation
Note: O.K. if pins
are loose!
STEP 10
Install Top Brace
A. Insert end of drawer dowel into
hole on inside of Top Front Brace.
B. Insert the pins in the
ends of the brace into
the leg slots and
slide Brace into
position. Secure
with 1 3/4” Machine
Screws and Nuts.
1 3/4” Machine Screw
Nut
Top Front Brace
Leg Slot

STEP 12
Install Door Magnet
A. With unit still inverted, open both doors. Stick magnet on magnet plate on Left Door. Close door
and magnet should be positioned over pine block on Middle Front Brace. Hold magnet in place on
block with thumb pressure and open door - magnet will be in proper position. Secure magnet to block
with round head magnet screws.
Magnet (1)
5/8” Pan Head Screw (2)
2 Used
in this step
STEP 11
Install Doors/Front Bottom Brace
A. Insert door pins into the holes
in the Top Brace.
B. Place a Washer on bottom
pins of doors. Seat bottom
front brace on pins and
secure brace with 1 3/4 in.
Machine Screws/Nuts.
Washer
1 3/4” Machine Screw

STEP 13
Install Castors
A. Tap in Castor Sleeves until teeth
bite wood. DO NOT POUND FLAT.
Locking wheels go in the front.

STEP 14
Insert Shelves
A. Turn cart upright.
B. Place Bottom
Shelf on back pins
and close door,
shelf will drop into
place. Place middle
shelf on pins.

.
STEP 15
Insert Wood Plugs
5/8” Wooden disk
Tap in the 5/8” wooden
disks. If you are afraid
of marring the disks put
a piece of paper over
them before tapping
them in.

For continued beauty and long life of your
Catskill Craftsmen cart, we recommend
Catskill Craftsmen’s Butcher Block Oil.
Our Butcher Block Oil is available direct-
ly from Catskill Craftsmen’s factory. For
one eight ounce (8 . oz.) bottle, which
is sufcient for two applications, simply
send $6.95 along with the completed
coupon to the address below. Visit us
online at www.catskillcraftsmen.com to
browse our assortment of butcher block
care products. Visa and Mastercard are
accepted online .
Catskill Craftsmen, Inc.
15 West End Ave.
Stamford, NY 12167-1296
BUTCHER BLOCK OIL COUPON
Please send me______# of bottle(s) of the
Catskill Craftsmen Butcher Block Oil at $6.95
per bottle. My check or money order is
enclosed for a total of $____________.
Item code: 51530
Name_______________________________
Address _____________________________
City ________________________________
State ___________ Zip ________________
Please make checks payable to Catskill Craftsmen
Inc. 15 West End Ave., Stamford, NY 12167-1296