CATSKILL 7237 User manual

CRAFTSMEN, INC.
Assembly Instructions
Model 7237
Wine Rack
GENERAL:
1. You have purchased model 7237. Overall dimensions of an assembled unit is 24” x 13” x 40”.
2. Should you need assistance or need to replace a damaged or missing part, DO NOT
RETURN THE UNIT TO THE STORE where you purchased it, simply give us a call at
607-652-7321 from 7:30 - 4:00 PM Eastern time and we’ll send you the prepaid part via UPS
usually that same day!
3. Read the assembly instructions and the enclosed brochure before beginning assembly.
Assembly is very easy if you read and follow the instructions step by step.
4. Tools required: Phillips screwdrivers, medium and small; medium flat blade screwdriver, pliers
and a hammer.

PARTS LIST
Rack Top 24” x 13”
TT-7200
Table Top Stick 9 5/8” x 1 1/2” x 11/16” (2)
TTS-9 5/8-1 1/2-11/16
Bottle Bottom Brace (6)
BBB-7200
Bottle Neck Brace (6)
BNB-7200
Top Back Brace 21 1/4” x 3 1/2” (1)
TBKB-7200
Drawer Bottom (1)
DBOT-7200
Drawer Front (1)
DF-7200
Drawer Back (1)
BBK-7200
Drawer Side Right (1)
DS/R-7200
Drawer Side Left (1)
DS/L-7200
Left Front Leg-Rack Side (1)
LEG/LF-7237
Left Back Leg-Rack Side (1)
LEG/LB-7237
Right Front Leg-Rack Side (1)
LEG/RF-7237
Right Back Leg-Rack Side (1)
LEG/RB-7237
Bottom Side Cleat 9” x 3/4” x 3/4” (2)
BSC-7237
Top Side Brace 7 1/2” x 3 1/2” (2)
B-TS-7237
Middle/Bottom Side Brace 7 1/2” x 2 1/2” (4)
B-TS-7237

HARDWARE LIST
Bastion Set Screw (2)
B-SET
Bastion Post (2)
B-POST
Bastion Barrel Nut (2)
B-NUT
1 1/4” #8 Wood Screw (36)
SKRU 1 1/4” #8
1” Steel Pin (24)
PIN 1” 3/4” Steel Pins (28)
PIN 3/4”
Small 5/8” Wood Screw (4)
SKRU 5/8” #6F
2” #8 Wood Screw (4)
SKRU 2” #8
Brushed Stainless Drawer Handle (1)
HANDLE
Drawer Glide (2)
DGLIDE-7200
Drawer Glide (1 Set )
Drawer
Cabinet
Pan Head Machine Screws (2)
SKRU 1” 8-32
Small 3/8” Machine Screws (2)
SKRU-M4-10

STEP 1
SIDE ASSEMBLY PART I
Look at illustration 1 closely, as all 4 legs are different. Note that the back legs have 3 holes
near the top. Tap/insert 1” pins into the ends of the Side Braces. The Top Side Braces are wider than
the 2 identical Middle/Bottom Braces. Attach legs by inserting brace pins into holes on inside of legs.
It is O.K. if pins are loose, they simply keep braces from turning.
Top Side
Brace
Top Side
Brace
Middle Side
Brace
Bottom Side
Brace
Middle Side
Brace
Bottom Side
Brace
Left Back Leg
Right Back Leg Right Front Leg
Left Front Leg
1” Pin
ILLUSTRATION 1

STEP 2
SIDE ASSEMBLY PART II
Attach Table Top Sticks to the top inside of each Side with 1 1/4” #8 screws. See illustration 2.
Make sure the countersunk (reamed out) holes on the long narrow edge face downward & that the
small pilot holes on the inside face of the stick face out. These holes on the face are used to attach
Drawer Glides. Attach Bottom Side Cleats with 1 1/4” #8 screws as in illustration 2.
ILLUSTRATION 2
1 1/4” #8 Screws
Table Top Stick
Bottom Side Cleat

Attach Drawer Glides to Table Top Sticks. Look at the Glides, the narrow piece (with 2 sets of 3
holes and a punched out square stop at each end) attaches to the inside of the Table Top Sticks with
the front end of the Glide flush with the front edge of the stick. To make sure you have the front of the
Glide, look at the wide part of the Glide there’s a hole shaped like a pointed triangle the point points
toward the front of the Glide. See illustration 3A. Attach the Glide to the Stick using 5/8” #6 small
Phillips/Flat Head screws. Use 2 screws per Glide, using the 1st and 4th (1st hole in the 2nd series of
3 holes). See illustration 3A. These screws will go into the first and third holes of the stick. The other 2
holes are not used. See illustration 3A.
STEP 3
GLIDE ASSEMBLY
ILLUSTRATION 3A
ILLUSTRATION 3B ILLUSTRATION 3C
This Wider Piece fits into the slot on the outside of the
Drawer Sides and is held in place by one screw from
inside the drawer, screw goes into Black Hole.
This Narrow Piece attaches to the Table Top Stick.
This Narrow Piece is shown separated from the wider
piece for illustration purposes only! The screws go into
the Black Holes.
Front
Back

BRACE PREP: Insert/tap 3/4” pins into both ends of the Top Back Brace, Bottle Neck, and
Bottle Bottom Support Braces until seated. See illustration 4A. Look at the Rack Sides/Illustrations to
determine left & right Sides. Sides are mirror images of each other. The Bottle Neck Support Braces
go toward the front, and their pilot holes on the inside of the Rack Legs start 8 5/8” down from the top.
The Bottom Support Braces are toward the back and their holes start at 9 5/8”, or 1” down from the
Bottle Neck holes. Yes, the Bottle Neck Braces are HIGHER then the Bottle Bottom Braces because
the bottle bottoms are 3-4 times greater diameter. Corks will be wet. Align pins and attach all Bottle
Support Braces to the right side using 1 1/4” #8 Screws. Bottleneck Braces toward the front, Bottle
Bottom Braces toward the back. Tighten down. TIP: Dip the screwthreads in vegetable oil to ease
instillation. See Illustration 4B. Mack sure the rounded edges face the front. Attach the Top Back
Brace to this side by inserting the pins the pins in one end of the Brace into the top back holes of the
Side (above Bottle Bottom Braces). Make sure the long rounded edges of the Brace face outward
toward the back of the unit. See illustration ?. Lay the unit so that the ends of the Braces are in the
air. Attach the left side by aligning the pins and securing with 1 1/4” #8 screws. TIP: Start with the
bottom braces and work toward the top, aligning pins as you go.
STEP 4
MAIN ASSEMBLY
ILLUSTRATION 4A

ILLUSTRATION 4B

Attach Drawer Back to the Drawer Sides with four 1 1/4” #8 Screws. There are left and right
sides. Make sure the slots that run the length of the sides are aligned with the slot in the Drawer Back
to accept the Drawer Bottom. See illustration 5. Slide in Drawer Bottom, best side up to inside of
drawer. Take the 2 Bastion posts and dip threaded ends in Vegetable Oil. Align the threaded end of
the posts with the post holes located near the ends of the inside of the drawer front. Tap slotted end
of posts with hammer until threads just enter holes, then tighten posts down with Flat Blade
screwdriver. Tighten post until the solid shaft of the post hits the wood. Back the post out about 1/2
turn, until the hole/screwdriver slot in the end of the posts parallel and are in direct line with the long
edges of the Drawer Front.
STEP 5
DRAWER ASSEMBLY
Drawer Bottom
Drawer Back
Left Drawer Side
Right Drawer Side
Drawer Front
Illustration 5
Insert the Barrel Nuts into the Nut Access Holes on the inside of the Drawer SIdes with the
threaded end of the nut facing out. The small slots on the outer lip of the nut show the position of the
holes through the nut sides. align these slots parallel with the long edges of sides. Take the drawer
front and carefully insert the posts into the ends of the brace sides, throught the sides of the nut until
seated. When in proper position, you should see the hole in the post through the threaded end of the
nut. Push nut snug up against the wood in the nut access hole toward the drawer front. Hole should
be slightly off-center toward the drawer front. Insert the set screw and tighten down. Don’t
cross-thread set screws. Set screw should turn easily then engage the side of the post hole. As the
set screw is tightenend, the tip will seek the center of the hole in the post and tighten. The ends of the
sisdes should be tight against the inside drawer front
Attach the drawer handle with two 1” #8-32 MM Pan Head Machine Screws.
Illustration 5A

Attach the top to the rack base with four 2” #8 screws. This is accomplished by inserting the screws
up through the table top sticks that were attached to the Rack sides in step 4. Some people will find it
easier to attach the top with the unit upright. Another option is to turn the rack top upside down on a
smooth flat surface with the 4 pilot holes up – invert the assembled base, align the holes in the table
top sticks with the 4 pilot holes in the botom of the top ad secure with 2” screws.
TIP: Start all 3 screws into the pilot holes before tightening them down!
STEP 6
ATTACH RACK TOP

With unit upright, align the slots on the outside of the Drawer Sides with Drawer Glides attached to
the Table Top Sticks. When both sides are aligned, push the drawer all the way in until it hits the Top
Back Brace. This will “Set” the glides. Slowly pull the drawer out, the large part of the Glide will pull
out with the drawer. Secure the Glide to hte Drawer Side withone M4x3/8” Phillips Flange Head
Screw per side. Hole in glide should be lined up with the hole on the inside of the drawer
TIP: If holes aren’t lined up, try closing the drawer all the way, then opening again.
STEP 7
ATTACH DRAWER

For continued beauty and long life of
your Catskill Craftsmen cart, we
recommend Catskill Craftsmen’s
Butcher Block Oil.
If you would like to purchase Butcher
Block Oil directly from Catskill
Craftsmen’s factory, we offer a reduced
price. For one eight ounce (8 fl. oz.)
bottle, which is sufficient for two
applications, simply send $5.95 along
with the completed coupon to the
address below.
Catskill Craftsmen, Inc.
15 West End Ave.
Stamford, NY 12167-1296
CRAFTSMEN, INC.
BUTCHER BLOCK OIL COUPON
CRAFTSMEN, INC.
NAME _____________________________________
ADDRESS __________________________________
__________________________________________
CITY ______________________________________
STATE _________________________ ZIP _______
Please make checks payable to: Catskill Craftsmen Inc.
15 West End Ave. Stamford, NY 12167-1296
Please send me _____# of bottle(s) of the
Catskill Craftsmen Butcher Block Oil at $5.95.
My Check or Money Order is enclosed for a
total of $______________.
Item Code: 7237