CATSKILL 51527 User manual

Assembly Instructions
Model 51527
Butcher Block Cart with Flat Panels
GENERAL:
1. You have purchased model 51527.
2. Should you need assistance or need to replace a damaged or missing part simply give us a call M-F at
607-652-7321 from 7:30 am - 4:30 pm EST and we’ll send you the prepaid part via UPS usually that same
day! You may also email us [email protected].
3. Read the assembly instructions and the enclosed brochure before beginning assembly. Assembly is
easy if you read and follow the instructions step by step. See our website for assembly tips and videos.
4. Tools required: Phillips screwdrivers, medium and small; medium at blade screwdriver and a hammer.
5. Drawer glides are sometimes pre-packed with screws, these are not used.
6. Directions (left/right, front/back) are given as facing the front of an assembled upright unit.

TOP
Handle Side Panel (1)
P/N: SP/HDL - 51527
TOPTOP
Not Used
If Present
13 3/8” 13 13/16”
CABINET PARTS 51527
Not Used
if present
Plain Side Panel (1)
P/N: SP/PL - 51527
Back Panel (1)
P/N: BP - 51527
Drawer Bottom (1)
P/N: DBOT- 51527
Drawer Side Left
P/N: DS - 51527/L
Drawer Side Right
P/N: DS - 51527/R
Cabinet Top (1)
P/N: TT - 51527 Middle Shelf (1)
P/N: MS - 51527
Bottom Shelf (1)
P/N: BS - 51527
Left Door (1)
P/N: DOR - 51527/L
Right Door (1)
P/N: DOR - 51527/R
Bottom Brace (1)
P/N: B - 51527 BF
Door Spacer (1)
P/N: DORS - 51527 Drawer Front (1)
P/N: DF - 51527 DF
Drawer Back (1)
P/N: DBK- 51527
Glide Support Sticks (2)
P/N: GLD SUP - 51527
Top Brace (1)
P/N: B-17 1/2-TF-51527
Not used if present
Outside holes not used

1 3/4” Phillips Flat Head Bolt (8)
Cam Posts (2)
1 1/4” Phillips Flat Head #8 Screw (12)
7/8” Truss Head Machine Screw (6)
3/4” Long 3/16” DIA. Steel Pin (4)
1” Long 3/16” DIA. Steel Pin (8)
1 1/2” Long 3/16” DIA. Steel Pin (4)
Caster Socket (4)
Cam (2) 5/8 Wooden Disk (8)
Nickel Handle (3)
Towel Bar Post (2)
Non-Locking Wheel Caster (2)
Locking Wheel Caster (2)
Polished
Nickel Towel
Bar (1)
3/16” Flat
Washer (4)
10-24
Hex Nut (8)
HARDWARE 51527
5/8” Phillips Flat Head #8 Screw (3)
(used for handles)
(Brace Pin)
(Shelf Pin)
(Door Pin)
5/8” Phillips Head #5 Screw (4)
5/8” Phillips Head #7 Screw (12)
Drawer Glide (1 Set )
Drawer
Cabinet
L-Bracket (4)
1” Phillips Flat Head #8 Screw (2)
(used for towel bar)
(used to attach
drawer front)
(used to attach
drawer glides)
(used to attach cabinet
glides & “L” Brackets)
(used to attach door spacer)
5/8” #6 Pan Head
Screw (2)
1/2” #4 Phillips
Flat Head Screw (1)
Magnet (1)
Magnet Plate (1)

STEP 1
Glide Support Assembly
5/8” #7
1 1/4” #8 5/8” #7
5/8” #7
The glides look almost alike;
however, they are stamped
CR for cabinet right and CL
for cabinet left.
Left Side
Front
Right Side
Front
The “L” brackets are attached to the Glide Support using the large slot in the “L” bracket.
The Hole will be used to attach the table top.
Flush with back
Flush with back
Top of “L” Bracket should be even with the top of the glide support
Note: Glide holes sometimes change, just make
sure the cabinet glides are ush with the back
of the glide supports & pilot holes will line up -
only 2 holes are used!
Decide at this point if you want the handle/towel bar on the right or the left side of the cabinet as
side panels are interchangeable. At this point the metal glides will determine left side/right side once
installed.

STEP 2
A. Lay back panel at on a smooth surface with holes up.
B. We placed the handle/towel bar on the right for these
instructions.
C. Attach side panels with 1 3/4” bolts and hex nuts. After
inserting bolt(s) through the holes in the side panels and
through the holes in the long edges of the back panel, place a
hex nut on the tip of your nger, align nut with bolt and tighten.
D. Look ahead to step 3 which shows side panels attached
to back panel.
NOTE: Back panel is ush with bottom of side panels.
1 3/4” Phillips Flat Head Bolt (8)
4 Used
in this step
10-24 Hex Nut (8)
4 Used
in this step
4 Used in this step
1” Long 3/16” DIA. Steel Pin PIN
PIN
5/8” Phillips Head #7 Screw
4 Used in this step
STEP 3
A. Turn the side/back assembly
(from step 2) upside down (invert)
on top of the inverted table top.
B. Align the “L” brackets
with the 4 inside pilot holes in the
table top and secure with 5/8” #7
screws.
C. Tap two 1” pins into each side
panel. These pins will hold the
bottom shelf. See illustration 3.
ILLUSTRATION 2
ILLUSTRATION 3
Side Panel Leg
Inside Brace
Countersunk Hole in Leg
( disk goes in this hole to
hide bolt head! )
Nut Access Hole
Hex Nut

STEP 4
A. Attach the drawer back to the drawer sides with four
1 1/4” #8 screws. Make sure parts are aligned as in
illustration 4A.
B. Insert drawer bottom into the slots in the drawer
sides, best side to inside of drawer. Slide down until
seated in the slot in the drawer back. See illustration
4B.
C. Screw the cam posts into the two outside holes on
the inside face of the drawer front until seated. Only
3/8” of the post goes into the wood, leaving the 4
larger guide rings/head exposed. See illustration 4C.
D. Insert the posts into holes in the drawer sides until
seated against the front end of the drawer sides. Insert
cams so that slot in the cam ts over the post and
turn with Phillips screwdriver until seated. Don’t over-
torque! See illustration 4D.
E. Attach drawer handle with the two handle screws
(no illustration).
F. Attach drawer glides to drawer sides using 5/8”
#5 screws. See illustration 4E.
ILLUSTRATION 4A
ILLUSTRATION 4B
ILLUSTRATION 4D
ILLUSTRATION 4F
ILLUSTRATION 4C
Below line in wood
Cam Posts (2)
4 used
in this step
1 1/4” Phillips Flat Head #8 Screw
2 used
in this step
7/8” Truss Head Machine Screw
2 used
in this step
Cam
4 used
in this step
5/8” Phillips Flat Head #5 Screw

STEP 5
Take the 2 front braces and tap/insert one 3/4”
steel pin into each end of both braces until seated.
About 3/8” will stick out when seated. Ok if loose.
STEP 6
A. Take the top front brace (with
magnet block), insert the pins in
the brace ends into the slots of
the inside of the front legs and
slide down until the holes in the
brace ends align with the holes
in the front legs as in illustration
6A. The pin holes for the door
pins will be up as will the magnet
block.
B. Secure brace with 1 3/4” bolts
and hex nuts.
4 used in this step
3/4” Long 3/16” DIA. Steel Pin
1 1/4” #8 Bolts
Insert Brace Pins Here
Glide Suport
Assembly
ILLUSTRATION 6
2 used in
this step
1 3/4” Phillips Flat Head Bolt
2 used
in this step
10-24 Hex Nut

1 1/2” Long 3/16” DIA. Steel Pin
4 used in
this step
5/8” Phillips Flat Head #8 Screw
3 used in this step
Magnet Plate
7/8” Truss Head Machine Screw
2 used
in this step
1/2” Phillips Flat Head #4 Screw
1 used in this step
5/8” #8
STEP 7
Place a washer on the 1” #8 screws and attach handle/
towel bar to side panel from inside the side panel.
2 used in this step
1” Phillips Flat Head #8 Screw
2 used
in this step
3/16” Flat Washer
STEP 8
A. Tap/insert ONE 1 1/2” pin into
each end of both doors. DON’T
OVERDRIVE PINS! Pins should
stick up about 1/2” when seated.
B. Attach the door spacer to the
left door with 5/8” #8 screws.
The spacer has a space at the
top to allow magnet clearance
and is almost ush with the
bottom of the door. Countersunk
holes out.
C. Attach the magnet plate
(may be stuck to magnet!)
with the 1/2” #4 screw to the
top of the right door. Bumps go
toward the wood.
D. Attach door handles with
7/8” truss head machine screws.
ILLUSTRATION 7
ILLUSTRATION 8
Right Door
Inside View
Left Door
Inside View

1 3/4” Phillips Flat Head Bolt
2 Used in this step
10-24 Hex Nut
2 Used
in this step
2 Used
in this step
3/16” Flat Washer
STEP 9
A. Install doors by inserting pins in the
door tops into the holes in the long
edge top front brace.
B. Place one washer on each of the
pins in the door bottoms.
C. Take the bottom front brace, align
pins in door bottoms with holes along
top long edge of brace (are washers
on pins?) and secure brace with 1 3/4”
bolt/hex nuts as before.
1 3/4” Phillips Flat Head Bolt
2 Used in this step
10-24 Hex Nut
2 Used
in this step
2 Used
in this step
3/16” Flat Washer
STEP 10
A. Stick magnet to magnet plate on right door.
B. With left door open, close the right door. The magnet should be positioned over the wooden block
on the bottom of the top front brace. Hold the magnet in place with your thumb, and open the right
door. The magnet will be in the correct position on the block.
C. Secure magnet with the two pan head screws in the magnet packet. Center screws in the slots in
the magnet. This will allow adjustment later, if needed.
NOTE: No pilot holes in block as softwood!
Magnet
5/8” Pan Head Screw
2 Used
in this step
ILLUSTRATION 10

STEP 11
A. Insert and tap caster sockets with
hammer until the teeth grab the wood.
DON’T POUND SOCKET FLAT OR
CASTER SHAFT WILL NOT ENTER.
B. Insert casters and seat by pushing
straight downward with heel or your hand,
or tap into place with a hammer. Don’t
be afraid to give them a good downward
whack on the solid metal part of the caster!
C. Locking wheels usually go on the front.
ILLUSTRATION 11
STEP 12
A. Upright unit. Take bottom shelf (no edge
banding) and place it on the set of back
pins. Close doors and shelf will drop into
place.
B. Decide on position of middle
shelf, then tap two 1” pins into
each side panel, making sure the
pins on both sides are in the same
relative position. To remove a pin,
use pliers or claw hammer.
C. Place middle shelf, edge banding
out, on pins.
D. Insert drawer.
Note: If the top edge of the drawer
front hits the underside of the cart
top or the top edge of the top front
brace, loosen the machine screws in
the top front brace a little and adjust
brace down until drawer opens/closes
freely - check to make sure doors
open/close freely. Re-tighten all bolts!
E. Tap wooden disks into sides. ILLUSTRATION 12
Edge
Banding

For continued beauty and long life of your
Catskill Craftsmen cart, we recommend
Catskill Craftsmen’s Butcher Block Oil.
Our Butcher Block Oil is available direct-
ly from Catskill Craftsmen’s factory. For
one eight ounce (8 . oz.) bottle, which
is sufcient for two applications, simply
send $6.95 along with the completed
coupon to the address below. Visit us
online at www.catskillcraftsmen.com to
browse our assortment of butcher block
care products. Visa and Mastercard are
accepted online .
Catskill Craftsmen, Inc.
15 West End Ave.
Stamford, NY 12167-1296
BUTCHER BLOCK OIL COUPON
Please send me______# of bottle(s) of the
Catskill Craftsmen Butcher Block Oil at $6.95
per bottle. My check or money order is
enclosed for a total of $____________.
Item code: 51527
Name_______________________________
Address _____________________________
City ________________________________
State ___________ Zip ________________
Please make checks payable to Catskill Craftsmen
Inc. 15 West End Ave., Stamford, NY 12167-1296