CATSKILL 7225 User manual

Assembly Instructions
Model 7225
Single Drop Leaf Basket Cart
GENERAL:
1. You have purchased model 7225. Overall dimensions of an assembled unit are 20 3/4 in. wide x 21 in.
deep x 35 1/2 in. high
2. Should you need assistance or need to replace a damaged or missing part, DO NOT RETURN THE
UNIT TO THE STORE where you purchased it, simply give us a call at 607-652-7321 from 7:30 AM-
4:00 PM EST and we will send you the prepaid part via UPS usually that same day!
3. Read the assembly instructions and the enclosed brochure before beginning assembly. Assembly is
very easy if you read and follow the instructions step by step.
4. Tool required: Phillips screwdrivers, medium and small; medium at blade screwdriver and a hammer
5. See assembly video on our website: www.catskillcraftsmen.com

Left Leg
P/N L7225L
Right Leg
P/N R7225R
CABINET PARTS
Cart Top P/N TT-7225 (1) Drop Leaf P/N DL-7225 (1)
Bottom Shelf P/N BS-7225 (1) Drawer Bottom P/N DB-7225 (1)
Drawer Front P/N DF-7225 (1) Drawer Back P/N DBK-7225 (1)
Top Front Brace P/N B-15 7/8-1 1/4-TF (1)
Top Right Side Brace P/N B-15 3/8-TRS-7225 (3)
Bottom Front Brace P/N B-15 7/8-BF-BB-7225 (2)
Top Left Brace P/N B-15 3/8-5 3/4-TS-7225 (1)
Top Back Brace P/N B-15 7/8-5 3/4-TB (1)
Basket Rails P/N BR-17-1 1/8-7225 (6)
Drawer Side/Left P/N DS-7225/L
Drawer Side/Right P/N DS-7225/R
Drilled for Glide

1 3/4” Phillips Flat Head Bolt (8)
1 1/4” Phillips Flat Head #8 Screw (16)
3/4” Truss Head Machine Screw (2)
5/8” Phillips Flat Head #8 Screw (18)
3/4” Long 3/16” DIA. Steel Pin (14)
1” Long 3/16” DIA. Steel Pin (4)
Hinge (2)
Caster Socket (4)
Wheel Casters (2)
Locking Wheel Casters (2)
10-24 Hex Nut (8)
5/8” Phillips Flat Head #7 Screw (4)
5/8” Phillips Flat Head #6 Screw (4)
Bastion Set Screw (10)
Bastion Post (10)
Bastion Barrel Nut (10)
P/N Drop Leaf Support (1)
1 3/4” Phillips Flat Head #8 Screw (2)
Handle (1)
(Used on Cabinet Side Glides
Seperate Pack)
(Used on Drawer Side Glides
Separate Pack)
“Z” Bracket (2)
5/8” Wooden Disk (8)
Drawer Glide (2 Sets )
Drawer
Cabinet
The glides look almost alike
however, the right glide (as you
face the cart) has a rolled lip at
the top of the glide that keeps
the drawer glide wheel in place.
HARDWARE
Wire Baskets (3)
Polished Nickel
Towel Bar (1)
Towel Bar Post (2)
(Attaches Top Front
Brace to Table Top)
1 ” Phillips Flat Head #8 Screw (2)
(Attaches Towel Bar)
(Drawer Handle)
(Shelf Support Pins)
(Brace Ends)

WRONG!
Post needs to be screwed deeper.
WRONG!
Post needs to be backed out.
CORRECT!
Set screw secures post properly.
Step 1
1. The Bastion fastening system consists of a steel post (threaded on one end with a hole
through the shaft on the other end); a Barrel Nut (cylindrical barrel-shaped with threaded
open end & holes through the sides); and a Set Screw (Phillips slot on one end, pointed on
the other)
2. To attach Posts: A) Dip threads of Post in vegetable oil. B) Align threaded end of Post
with hole in wood, tap on slotted end with hard hammer until threads enter, then tighten
down using a flat head screw driver or the provided allen wrench (See the Illus. Bas. 3 for
alternate seating methods). DO NOT TRY TO HAMMER THE POST ALL THE WAY IN AS IT
WILL STRIP THE POST HOLE. C) When solid shaft of Post hits wood, back out
approximately ½ turn until the hole in the posts is properly aligned as per step by step
directions. For example: the holes in the posts on the inside of the drawer front will be
parallel with the long length of the drawer front when properly seated.
3. A) Place a Barrel Nut into the nut access hole, so that the threads in the nut face out.
The small notches on either side of the nut opening, indicate the location of the holes
through the sides of the nut. B) Insert the posts through the end of the braces (or drawer
sides); through the holes in the sides of the nut. When properly aligned, you will see the hole
in the post inside the barrel nut. Post hole should be slightly off-center toward the wood.
4. Insert the Set Screw into the threaded end of the nut and tighten down. The tip of the Set
Screw will seek the center of the hole in the Post as it is tightened down, forcing the Nut
toward the main shaft of the Post. This is what tightens the wooden parts together. Set
screws should thread easily – DON’T CROSS THREAD! If Set Screw doesn’t thread easily,
check position of the hole in Post.
5. If the wooden parts are not tight against each other, the Post needs to be screwed a half
turn at a time until wood joints are tight.
Illustration Bas. 1
Step 2
Illustration Bas. 2 Illustration Bas. 3
TIPS ON HOW THE BASTION FASTENING SYSTEM WORKS
See video on our website!
If you have any questions regarding assembly or missing or damage
parts, call our customer support number:
607-652-7321 or 888-732-7321.
Customer Support Hours are 8am-5pm Mon. - Fri. Eastern Time zone.
Allen Wrench Provided

1 1/4” #8
3/4” Machine Screw 5/8” #6
Set Screw
Barrel Nut
STEP 1
Drawer Assembly
Tap in post with hammer to start and screw down with
a screwdriver until the shoulder of the post hits the
wood. Then unscrew until the hole is parallel with the
groove on the bottom of the Drawer Front.
To understand how the bastion fastening system
works see “Tips on how the Bastion System Works”
or visit www.catskillcraftsmen.com and click on our
instructional video.
A. Fasten Drawer Back to Sides
with 1 1/4” #8 screws
B. Slide Drawer Bottom in - best side up.
C. Attach Front with Bastions
D. Attach Drawer Handle
with 1” Machine Screws
E. Attach Drawer
Handles
Note: Drawer Handle pack may
come with more than one set of
machine screws, use the 3/4”

5/8” #8
3/4” Pin
1” Pin
STEP 2
Tabletop Assembly
A. Attach hinges to the tabletop and drop leaf using
5/8” Phillips Flat Head #8 screws. The long edge of
the hinge goes to the drop leaf.
B. Attach the Drop Leaf Support
using 5/8” Phillips Flat Head
#8 screws.
STEP 3
Brace Preparation
A. Tap 3/4 in. pins
into the ends of the
braces. It’s OK if the
pins are loose.

Bastion Post Barrel Nut
Set Screw
1” #8
Not Used
Not Used
STEP 4
Left Side Assembly
A. Insert Bastion Posts into the top hole in the legs as illustrated.
B. Attach the Top Left Brace using Bastions.
C. Attach the Towel Bar using 1” #8 Flat Head Screws.
D. Attach Bottom Brace using Bastions and pins.

STEP 5
Right Side Assembly
A. Insert Bastion Posts into the top hole in the legs as illustrated.
B. Attach the Top Left Brace using Bastions.
C. Attach Bottom Brace using Bastions and pins.
Bastion Post
Barrel Nut
Set Screw
Not Used
Not Used

1 1/4” #8 Screw
5/8” #7 Screw
Not Used
Not Used
Right Side
Left Side
STEP 6
Basket Rail Assembly
A. Attach the Cabinet Side Glide to the Top Right Brace using 5/8” #7 screws. Made sure the glide
wheel overlaps the front leg and line up 2 pilot holes.
B. Attach the Basket Rails using 1 1/4” #8 screws.

STEP 7
Back Assembly
A. Attach the Top Back Brace using 1 3/4” Machine Screws and a nut.
B. Attach the Bottom Back Brace using 1 3/4” Machine Screws and a nut.
Side Panel Leg
Inside Brace
Countersunk Hole in Leg
( disk goes in this hole to
hide bolt head! )
Nut Access Hole
Hex Nut
1 3/4” Machine Screw
Nut
1” Pin
Note: Put the nut on the tip
nut access hole and press
against the wood to align with
machine screw.

STEP 8
Front Assembly
A. Attach the Top Front Brace using 1 3/4” Machine Screws and a nut.
B. Attach the Bottom Front Brace using 1 3/4” Machine Screws and a nut.
1 3/4” Machine Screw
Nut
1” Pin
1” Pin
1” Pin

5/8” #8
1 3/4” #8
1 1/4” #8
STEP 9
Top Attachment
Invert the Cart Base and posi-
tion onto the Cart Top.
Fit the “Z” Brackets into the
slot across the Top Back
Brace. Align the holes in the
Top Front Brace with the pilot
holes at the front of the Cart
Top. Attach the Top Front
Brace to the Cart Top with
1 3/4” #8 wood screws.
Tighten the “Z” brackets to
complete top attachment
with 5/8” #8 screw.
NOTE: The holes for the “Z”
brackets are further apart than
those for the Top Back Brace.

5/8” Wooden Disk
STEP 10
Main Assembly
A. Insert the Bottom Shelf onto the Shelf Support Pins.
B. Insert the Wire Baskets onto the Basket Rails
C. Insert the wooden disks into the 8 machine screw
holes. Tap in with a hammer. NOTE: It may be a
good idea to tighten all machine screws prior to
inserting the wooden disks.
D. Insert the drawer by tilting downward and aligning
the wheels on the drawer over top of the wheels on the
cabinet glides. Tilt upward and push straight in.

For continued beauty and long life
of your Catskill Craftsmen cart, we
recommend Catskill Craftsmen’s
Butcher Block Oil. Our Butcher Block
Oil is available directly from Catskill
Craftsmen’s factory. For one eight
ounce (8 . oz.) bottle, which is
sufcient for two applications, simply
send $7.95 along with the completed
coupon to the address below. Visit
us online at www.catskillcraftsmen.
com to browse our assortment of
butcher block care products. Visa and
Mastercard are accepted online.
Catskill Craftsmen, Inc.
15 West End Ave.
Stamford, NY 12167-1296
BUTCHER BLOCK OIL COUPON
Please send me______ # of bottle(s) of the
Catskill Craftsmen Butcher Block Oil at $7.95
per bottle. My check or money order is
enclosed for a total of $_______________.
Item code: 7225
Name_______________________________
Address _____________________________
City ________________________________
State ________________ Zip ___________
Please make checks payable to Catskill Craftsmen Inc.
15 West End Ave., Stamford, NY 12167-1296