Chubbsafes Duoguard 60 User manual

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The methods and specifications described herein may be
changed in case of modifications made by the constructor
to the manufacture of various aquipment items and accessories .
All right reserved
GUNNEBO
Reproduction of this docuent, whether partial or whole,
as well as the use of the numbering system, are prohibited
without prior written permission from GUNNEBO
TECHNICAL MANUAL
Le 14.11.2007
Engineer
luc LENGELEE
TECHNICAL DOCUMENTATION
N° 4804-00
DuoGuard
ECB-S
EN 1047-1 / S60 DIS
EN 1143-1 Classe 0/I
A2P Classe 0/I

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-
- S SU UM MM MA AR RY Y - -
1- PRESENTATION.................................................................
2- TESTS AND CERTIFICATION................................................
3- CHARACTERISTICS............................................................
4- DELIVERY / INSTALLATION / FIXING....................................
5- TECHNICAL NOTICE...........................................................
6- REPLACEMENT OF THE HANDLE..........................................
7- REPLACEMENT OF KEY LOCK..............................................
8- REPLACEMENT OF THE ELECTONIC LOCK Z DRIVE...............
9- COMMISSIONING TO CUSTOMERS......................................
10- INTERIOR FITTINGS........................................................
Page 3
Page 4
Page 5
Page 6
Page 7
Page 8
Page 9
Page 10
Page 11
Page 14

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P
Pr re es se en nt ta at ti io on n1
- The Duogard range.
- The Duoguard range is available in 8 models (40, 60, 110, 150, 200, 300, 350, 450)
ranging from 40 litres to 450 litres.
- The models are designed for protection against burglary and fire and are certified to :
EN 1143-1 European test against burglary attack.
EN 1047-1 European test for one hour resistance against fire includind drop test.
- Safe body.
- The body of the safe is prepared with a hole for base fixing with a M12 dyna bolt.
- The bolt cups are fully integrated and anchored into the safe body armour.
- Safe door.
- The door of the safe is fully demountable and can be opened up to 180° to allow
a full clear passage.
- The door includes a lock case which is fixed by BTR screws which provide access to the
locks and boltwork.
- locks and boltwork.
- The door is equiped with a traditional three way moving bolwork mechanism which actions
3 à 6 lateral bolts according to the different models; in addition there is a moving upper bolt
and a moving lower bolt.
- The door can be equipped with one or two EN 1300 certified locks.
- Key lock President A + mechanical combination S&G 6642.
- Key lock President A + electronic combination S&G D Drive Z03.
- Interior fittings .
Available fittings:
- Adjustable shelves.
- Adjustable reinforced shelves.
- Pull-out shelves.
- Drawers.
- Lockable cupboard.
- Frame for suspended files.
- Shelves for stocking.
- Data media insert.

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2
T
Te es st ts s a an nd d C Ce er rt ti if fi ic ca at ti io on n
- The DuoGuard range has been tested and approved to the European
standard as per the table below.
Certification Authority Standard Fire resistance
ECB-S
European Certification Board
Security Systems EN 1047-1 S 60 DIS
Burglary resistance
ECB-S
European Certification Board
Security Systems EN 1143-1 Grade 0/I
Standard
Certification Authority
IMPORTANT :
- Any modification or addition of equipment not specified or conceived for
this range of safes, can have the following consequences:
- loss of the certification approval.
- loss of insurance cover by the insurance company.
- Any drilling of the the body or the door of the safe for attempting to open
the safe, in a locked out condition, will have the immediate consequence of
loss of the certification approval.
A2P
Assurance, prévoyance, protection EN 1143-1 Grade 0/I
Certification Authority Standard Burglary resistance

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23
C
Ch ha ar ra ac ct te er ri is st ti ic cs s
Ext Dimensions
Height x Width x Depth
( mm )
Model Internal
volume
( litres )
Weight
( Kgs )
DG 40
DG 60
DG 110
DG 150 875 x 600 x 561 775 x 500 x 386 150 196
DG 200
435 x 500 x 456
530 x 500 x 521
690 x 600 x 561
1150 x 600 x 561
335 x 400 x 295
430 x 400 x 360
590 x 500 x 386
1050 x 500 x 386
40
62
114
203
90
115
161
243
overall
DG 300 1600 x 600 x 561 1500 x 500 x 386 290 322
DG 450 1850 x 675 x 616 1750 x 575 x 440 443 415
- Dimensions.
Relocking
device
yes
bolts
Front Back
Model Top Bottom
DG 40
DG 60
DG 110
DG 150
DG 200
3
3
4
4
5
1
1
1
1
1
1
1
1
1
1
0
0
0
0
0
DG 300
DG 450 16 0 1
Hinges
Number
2
2
2
2
2
2
16 0 1 2
- Bolts and boltwork.
Kaba Mauer
Model S&G 6642
DG 40 YES
YES
YES
YES
YES
YES
YES
DG 60
DG 110
DG 150
DG 200
President A
+
President A
DG 300
DG 450
President A
S&G 6642
+
S&G 6642
Z Drive
+
President A
NO
NO
NO
NO
NO
NO
NO
President A
+
S&G 6642
- Locking options.
40 60
110 150 200300 450 350
Height x Width x Depth
( mm )
Int Dimensions
yes
yes
yes
yes
yes
yes
YES
YES
YES
YES
YES
YES
YES
YES
YES
YES
YES
YES
YES
YES
YES
YES
YES
YES
YES
YES
YES
YES
YES
YES
YES
YES
YES
YES
DG 350 1600 x 675 x 585 1500 x 575 x 410 352 354
DG 450 16 0 1 2
yes
YES
DG 350 NO
YES YES YES YES

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F
FI IX XI IN NG G
INSTALLATION :
Please ensure that the safe is correctly positionned and that the safe is level and
flush; this will avoid any “run” of the door and will ensure a correct functioning
and longevity of the door opening parts.
1- Position the safe in it’s definitive place.
2- Ensure that the safe is level by using a
spirit level. (use wedges if required)
3- Open the door, and check that there is no
run (i.e. that the door is flush)
If there is any run please review the wedging.
- BASE FIXING
- All DuoGuard models are prepared for base fixing.
- A M12 dynabolt is included with the product.
- Pour le perçage, suivre la procédure ci-dessus.
5-Mettre en place le
capuchon en plastique.
wage
1-Remove the plastic cap
and drill a hole in the floor
to a minimum depth
of 120 mm.
2-Blow to evacuate any
dust. 3-Place the expansion bolt in the hole. 4- Tighten the expansion bolt using a torque
wrench to150 NM.
4

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45
S
Si iz ze e

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R
Re ep pl la ac ce em me en nt t o of f t th he e h ha an nd dl le e. .
1- Remove the 4 retaining screws.
2- throw the bolts and lock the lock
in order to block the handle mechanism.
3- Remove the nut which hold the
cam on the square spindle
of the handle, then remove the cam.
4- Pull the handle towards the outside of
the door in order to extract the handle.
6
Nota : To replace the handle, follow the above steps in reverse order.

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67
R
Re ep pl la ac ce em me en nt t o of f t th he e M Ma au ue er r P Pr re es si id de en nt t l lo oc ck k. .
1- Remove the 4 retaining screws.
2- Remove the 4 M6 screws which hold
the Mauer lock.
3- Remove the 2 fixing screws
wich hold the locking angle plate.
Nota : To replace the handle, follow the above steps in reverse order.

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8
R
Re ep pl la ac ce em me en nt t o of f t th he e e el le ec ct tr ro on ni ic c l lo oc ck k. .
1- Remove the 4 retaining screws.
2- Remove the silver screw cover .
3- Unscrew the + screw from
the key pad.
4- Pull the terminal to clear.
5- Unplug the cable connecting
the terminal to the lock.
6- Remove the 3 lock fixing screws, and
remove the lock from it’s mounting plate.
Screw
23
45
Nota : To replace the handle, follow the above steps in reverse order.

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C
Co om mm mi is ss si io on ni in ng g
- Commissioning of DuoGuard with key lock only.
OPENING :
1- Swing the escutcheon to reveal the key hole.
2- Introduce the key verticaly into the key hole.(hole in key ring to the top)
3- Fully turn the key clockwise.
NOTE: The key is held in position when the key is in unlock position.
4- Turn the handle fully clockwise.
5- Pull the door, the safe will now is open.
CLOSING :
1- Push the door.
2- Turn the handle fully anti clockwise.
3- Fully turn the key anti clockwise then remove key.

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9
C
CO OM MM MI IS SS SI IO ON NI IN NG G
- Commissioning of DuoGuard with Z-Drive.
BATTERY INSTALLATION :
1-Pull towards you the small blue tab.
2-Turn the black housing anticlockwise then pull towards you.
3-Connect the battery, then place it in the battery holder and push the
black housing back into place, then turn to the right untill it locks in situ.
OPENING :
1- Enter the ex factory master code “123456#”.
2- Turn the black housing fully clockwise.
3- Turn the handle fully clockwise.
NOTE : For the modification of the factory code, please consulte the user
manual supplied with this product.
CLOSING :
1- Close the door.
2- Turn the handle anti clockwise.
3- Turn the black housing anti clockwise.
d

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99
- Commissioning of DuoGuard with president key + D-Drive
BATTERY INSTALLATION:(see page 12)
OPENING OF THE D-DRIVE ELECTRONIC LOCK :
1- Enter the ex factory master code “123456#”.
2- Turn the black housing to the right until it comes to a complete stop.
OPENING OF THE PRESIDENT LOCK :
1- Swing the escutcheon to reveal the key hole.
2- Introduce the key verticaly into the key hole.(hole in key ring to the top)
3- Turn the key untill it comes to a stop.
NOTE: The key is held prisonner during the opening upper lock; the rotation
is approximately from 12:00 - 16:00).
4- Turn the handle fully to the right up to the limit.
5- Pull the door, the safe is open.
NOTE : For the modification of the factory code, please consulte the user
manual supplied with this product.
CLOSING :
1- Push close the door.
2- Turn the handle fully to the left up to the limit.
3- Turn the key to the left up to the vertical limit, and remove it.
4- Turn the black housing to the left as far as it will go.
C
CO OM MM MI IS SS SI IO ON NI IN NG G

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10
I
IN NS ST TA AL LL LA AT TI IO ON N O OF F S SH HE EL LV VE ES S
1- Insert the shelf fixing clips (4 per shelf)
according to the height desired.
2- Position the shelf first of all on one side, and then
on the other.
3- Check that the shelf is securely positioned
before loading any object.