Classic Exhibits visionary DESIGNS VK-4022 Manual

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VK-4022 - 10’ x 20’ Display
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SETUP INSTRUCTIONS

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= 1 sq foot
Plan View

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DO NOT USE POWER TOOLS
ALL CONNECTIONS MUST
BE TIGHTLY SECURED
Part Identification - Numbering
Spline Connection Base Plate & Extrusion Connection
General Setup Instructions
- Read entire setup instruction manual prior to
unpacking parts and pieces.
- The setup instructions are created specifically
for this configuration.
- Setup instructions are laid out sequentially in
steps, including exploded views with detailed
explanation for assembly.
WARNING
Cleaning & Packing
- For Cleaning Metal, Plex, & Laminate Parts:
Use a MILD NON-ABRASIVE cleanser and
soft cloth/paper towel to clean all surfaces.
- Keep exhibit components away from heat
and prolonged sun exposure.
Heat and UV exposure will warp and
fade components.
- Retain all provided Packing Materials.
All provided packing materials are for
ease of repacking & component protection.
Disassembly
- For loss prevention, tighten all set screws
and locks during disassembly.
7A
Hex Tool - Essential for Assembly
Extrusion & Lock Connection Engaged Lock
LADDERS OR LIFTS
MAY BE REQUIRED
General Information

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Straight Connection
All knobs must be tightened securely to ensure a proper connection.
All knobs must be tightened securely to ensure a proper connection.
Adjust connectors if necessary to
prevent gaps in connection.
Upper Horizontal Extrusion
Lower Horizontal Extrusion
Straight Connector
Straight Connector
Corner
Connectors Corner
Connectors
Corner
Connectors Corner
Connectors
COMPLETED ASSEMBLY
3) Tighten all knobs to secure connection.
Slide verticals over
lower connectors.
Then slide upper
connectors into
groove of verticals.
Tighten all knobs.
When assembling frame, first attach all straight
connectors, then attach corner connectors.
1) Place extrusions end-to-end.
2) Loosen all knobs, then slide straight
connectors across the seam of extrusions.
Disassembly
1) Loosen all knobs.
2) Slide connectors off of one extrusion.
3) Tighten knobs to prevent loss during
packing & shipping.
CEI110 Profile
Slide both connectors across seam of extrusions.
Tighten all knobs.
Corner Connection
3) Tighten all knobs to secure connection.
Disassembly
1) Loosen knobs on vertical extrusions.
2) Slide the vertical extrusions off of
corner connectors on lower and upper
horizontal extrusions.
1) Loosen knobs, then slide vertical extrusions onto
corner connectors of lower horizontal extrusion.
2) Slide corner connectors of upper horizontal
extrusion into grooves of vertical extrusions.
Keep straight connectors in groove of
extrusion. Do not remove connectors
during disassembly.
CEI110 Frame Assembly

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Graphic Removal
To remove the graphic
the frame, locate the fabric
pull tab.Gently pull up on the
tab to remove the fabric.
Step 1
Insert corner A. Turn edge of
graphic so silicon welt is
perpendicular to face of
graphic. Insert narrow side
of welt with fabric to outside
into the channel. Repeat for
other side of this corner.
Step 2
Repeat Step 1 for opposite
corner C, then insert corner
B, followed by corner D, to
complete the installation of
the corners.
Step 3
Once all corners are inserted,
press one silicon edge into
channel from corners and
work toward the center.
Make sure welt is fully inserted
into channel. Continue until
all sides are done. Smooth
out edges of graphic.
It is important to first insert
graphic into each alternate
corner then to the sides of
the frame. If this is not done,
graphic will not fit into the
frame correctly.
Corner A
Corner D
Corner B
Corner C
from
SEG Installation

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When assembled
Item
1
2
3
4
5
6
7
8
9
10
Qty.
1
1
1
1
1
1
1
1
1
1
Description
87”h CEI110 Vertical Extrusion
87”h CEI110 Vertical Extrusion
65”w CEI110 Horizontal Extrusion
65”w CEI110 Horizontal Extrusion
65”w CEI110 Horizontal Extrusion
65”w CEI110 Horizontal Extrusion
83.353”h Z45 Vertical Extrusion
86.252”h GS300 Vertical Extrusion
32” GS300 angled Extrusion
32” GS300 angled Extrusion
Steps:
Refer to the CEI110 Frame Assembly general information page.
1) Assemble horizontals [3-4], [5-6] together using straight connectors
2) Attach verticals [1,2] between horizontal assemblies [3/4], [5/6] using
corner connectors.
3) Connect vertical [7] between horizontal assemblies [3/4], [5/6].
See Z45 Attachment detail.
4) Attach vertical [8] between horizontal assemblies [3/4], [5/6].
See GS300 Attachment detail.
5) Connecty angled extrusion [9] between vertical [2] & horizontal [4];
and attach angled extrusion [10] between vertical [2] & horizontal [6].
See GS300 Attachment detail.
Assemble frame flat on ground.
FRONT VIEW
**
*
*
*
*
12
34
5
6
7
8
9
10
*
*
2.27”
GS300
CEI110
CEI-110
GS300
GS300 Attachment
Attach GS300 vertical to front
groove of CEI-110 horizontal.
*
FRONT VIEW
CEI-110
Z45
Z45 Attachment
Attach Z45 vertical to back
groove of CEI-110 horizontal.
*
FRONT VIEW
Middle Lightbox Assembly

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Power
Break
Power
Break
Power
Break
Transformer Transformer Transformer
Steps:
1) Connect power cords to Supernova lights in lightbox assembly,
as shown. Place transformers into U-Channels.
+
-
Power
Female
Transformer
144W / 6 Amp / 24V
++
--
Lights Male
Light to Light Attachment
Maximum of 7 lights per chain / 11 lights per Transformer
Light to Transformer Attachment
U-Channel Attachment
Slide V4 connectors into
middle groove of
horizontal extrusion
Tighten set screws
to secure.
Use bolts to connect
U-Channel to
horizontal.
V4
connector
bolts
set
screws
Lightbox Wiring

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FRONT ELEVATION VIEW
When assembled
Item
11
12
13
14
15
16
17
18
27
Qty.
1
1
1
1
1
1
1
1
1
Description
90”h CEI110 Vertical Extrusion
51.962” CEI110 angled Extrusion
51.962” CEI110 angled Extrusion
73”w CEI110 Horizontal Extrusion
73”w CEI110 Horizontal Extrusion
86.353”h Z45 Vertical Extrusion
86.353”h Z45 Vertical Extrusion
86.353”h Z45 Vertical Extrusion
Boomerang Base Plate
Assemble frame flat on ground.
FRONT VIEW
11
27
12
13
120° corner
connector
120° corner
connector
120° corner
connector
14
15
16 17 18
Holes Holes
Hole
Hole
bolt
wing
nut
bolt
bolt
key hole
Corner Base Plate Attachment
*Place key hole over bolt
on vertical extrusion and
slide down; secure with
bolts & wing nuts.
*
Steps:
Refer to the CEI110 Frame Assembly general information page.
1) Assemble angled extrusions [12-13] together using 120° corner connectors.
2) Attach horizontals [14,15] to vertical assembly [12/13] using 120° corner connectors.
3) Connect vertical [11] to horizontals [14,15] using 90° corner connectors..
4) Connect verticals [16,17] & [18] between horizontals [14/15].
See Z45 Attachment detail.
5) Attach Boomerang Base Plate [27] to corner of frame assembly.
See Corner Base Plate Attachment detail.
CEI-110
Z45
Z45 Attachment
Attach Z45 vertical to back
groove of CEI-110 horizontal.
*
FRONT VIEW
***
***
26.709” 11.848” 5.782”
Left Frame Assembly

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Item
19
20
21
22
23
24
25
26
Qty.
1
1
1
1
1
1
1
1
Description
53.015” CEI110 angled Extrusion
53.015” CEI110 angled Extrusion
51.962” CEI110 angled Extrusion
51.962” CEI110 angled Extrusion
31”w CEI110 Horizontal Extrusion
31”w CEI110 Horizontal Extrusion
23.200”w Z45 Horizontal Extrusion
23.200”w Z45 Horizontal Extrusion
Assemble frame flat on ground.
FRONT VIEW
20
24
23
19
21
22
26
25
Hole
Hole
120° corner
connector
60° corner
connector
60° corner
connector
120° corner
connector
240° corner
connector
120° corner
connector
Steps:
Refer to the CEI110 Frame Assembly general information page.
1) Assemble angled extrusions [19-20] together using 240° corner connectors.
2) Connect angled extrusions [21-22] together using 120° corner connectors.
3) Attach horizontals [23,24] to vertical assemblies [19/20], [21/22]
using 60° & 120° corner connectors, as shown.
4) Connect extrusions [25,26] between extrusions [19,21] & [20,22] as shown.
See Z45 Attachment detail.
CEI-110
Z45
Z45 Attachment
Attach Z45 horizontal to back
groove of CEI-110 vertical.
*
FRONT
VIEW
*
*
*
*
Right Frame Assembly

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**
Item
28
Qty.
1
Description
6” x 22” Base Plate
When assembled
18
14
28
4
8
F
r
o
nt
S
EG G
r
aphic
Back
S
EG Graphic
*
*
F
r
ont SE
G
G
rap
hi
c
Bolt & Wing Nut
Connection
*
Bolts
Wing nuts
Base
Plate
Front Extrusion
Back Extrusion
Slide V4 connector into groove
of GS300 extrusion. Secure in
place with set screw.
Attach Standoff Barrel
to V4 connector.
Connect Z45 extrusion to standoff
barrel, using bolt.
Note: Standoff barrel attaches through graphic.
Bolt
Standoff
Barrel
V4
GS300
Z45
Standoff Barrel Connection
*
set
screw
V4 Connector
Steps:
Refer to the SEG Installation general information page.
1) Apply SEG Graphic to front of center lightbox.
2) Apply SEG Graphics to back of left frame.
3) Attach Standoff Barrels between verticals [8,18] as shown.
See Standoff Barrel Connection detail.
4) Connect Base Plate [28] to left frame horizontal [14] &
lightbox horizontal [3], using Bolt & Wing Nut Connection.
5) Apply SEG Graphic to front of left frame.
Frames Connection & Graphics

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B
a
c
k
SE
G
Graphi
c
S
EG
F
ro
nt
G
rap
hi
c
**
**
*
*
Item
29
30
Qty.
1
1
Description
6” x 22” Base Plate
6” x 22” Base Plate
When assembled
23
29
30
5
25
9
10
26
B
ack SE
G
Gra
p
hi
c
Bolt & Wing Nut
Connection
*
Bolts
Wing nuts
Base
Plate
Front Extrusion
Back Extrusion
Slide V4 connector into groove
of GS300 extrusion. Secure in
place with set screw.
Attach Standoff Barrel
to V4 connector.
Connect Z45 extrusion to standoff
barrel, using bolt.
Note: Standoff barrel attaches through graphic.
Bolt
Standoff
Barrel
V4
GS300
Z45
Standoff Barrel Connection
*
set
screw
V4 Connector
Steps:
Refer to the SEG Installation general information page.
1) Apply SEG Graphics to back of right frame.
2) Attach Standoff Barrels between extrusions [9,25], [10,26]
as shown. See Standoff Barrel Connection detail.
3) Connect Base Plates [29,30] to right frame horizontal [23] &
lightbox horizontal [5], using Bolt & Wing Nut Connection.
4) Apply SEG Graphics to front of right frame.
5) Apply SEG Graphic to back of center lightbox.
Frames Connection & Graphics (cont’d)

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Completed Assembly
16 17
Attach Stand-off barrels to vertical
extrusions.
Connect Monitor Mount to Standoff Barrels
Stand-Off
Barrels
Monitor Mount Attachment
*
S
E
G
G
r
a
p
h
i
c
Note: Monitor mounts install through SEG graphic.
Monitor
Mount
Bolts
using Bolts.
Stand-Off
Barrels
Steps:
1) Attach Monitor Mount to verticals [16,17].
See Monitor Mount Attachment detail.
Monitor
Mount
**
Backwall Attachments

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wireless
chargers
hole for wire
management
Door
Item
--
Qty.
5
Description
3.5” Standoff Barrel w/ cap
BACK VIEW
FRONT VIEW
ELEVATION VIEW
Steps:
1) Connect power cords to Supernova lights inside Counter Unit.
2) Attach power cords to wireless chargers in counter top.
3) Connect graphic to front of Counter, using standoffs & caps.
See Graphic Attachment detail.
Graphic
Cap
Standoff
Attach standoff to panel. Secure
graphic to standoff, using cap.
Graphic Attachment
Panel
*
++
--
Lights Male
Light to Light Attachment
Maximum of 7 lights per chain,
11 lights per Transformer
Light to Transformer Attachment
+
-
Power
Female
Transformer
144W / 6 Amp / 24V
Transformer
Power
Break
G
r
a
phic
**
*
*
*
MOD-1589 Reception Counter