Cleveland CE-975 User manual

Model CE-975
Air-Cooled Continuous Electromagnetic
Induction Sealing Machine
(Please read the manual carefully before use.)
Operation Manual
866-888-6327
[e-mail]
www.clevelandequipment.com

CE-975 Operator’s Manual
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I.General
Thetechnology,inwhichaluminumplasticcompositematerialsgetheatedandsealedthroughelectromagneticinduction,isa
relatively advanced and popular non-contact sealing technology both at home and abroad. The electromagnetic induction sealing
machine manufactured under this principle has increasingly become the necessary equipment in medicine, pesticide, grease,
subsidiaryfoodstuff,healthproduct,beverage,cosmetics,chemicalandotherindustriesforhigh-qualityairtightsealingofplastic,glass
andothernon-metallicbottles,soastoimproveproductqualitylevel,achieveenhancedsealingandshelf-lifeperformance,aswellas
meethigherrequirementsforanti-theftandsecurity.
Thecompanyadoptstheinternationallyadvancedheatingprocessingtechnology,andselectsimportedOEMcomponentsfor
keyelectroniccomponents. Also,through improvements withyearsofaccumulated productionexperienceandexploration, itnow
has developed and produced Model LGYF-2000 Series electromagnetic induction sealing machine, which has made major
breakthroughs in sealing range, machine performance stability and efficiency, becoming a high-quality but inexpensive induction
sealingequipmentmorepopularinthedomesticmarket.
II.Principle:
Based on the principle that metal objects would produce vortex and thus generate heat under the high-frequency
electromagneticfield,thismachinereliesuponelectromagneticinductionaluminumtomakefoilheatandmeltadhesivemembrane
onthelowerlayerofaluminumfoiltobondwiththesealingsurface,torealizecontinuous,fastandnon-contactsealingwork.
III.Characteristics:
★The sealing range of the machine is adjustable, and with either large or small sealing surface, can get the ideal sealing
qualityandefficiency.
★Incaseoftheequipmentfailureofthemachineinthecourseofwork,theconveyorautomaticallystopsworking,torealize
thefunctionofisolatingtheproductssealedandthoseunsealed.
★The conveyor belt adopts electronic stepless speed adjustment, and during the sealing process can based on voltage and
currentchangesmakespeedadjustmentinatimelymanner,inordertoachievethebestsealingquality.
★Inthismachine,theheightofsensorheadadoptselectricadjustment,capableofsealingtheobjectswithintherangeof40to
400mminheight.
★Thismachinehassupplyandvoltagemeterandsealingammeter,sothatitcanmaketimelyadjustmentswhenvoltageand
currentfailstomeetnormaljobrequirements,toensurethesealingquality.

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VI.MainTechnicalParameters
1.Inputvoltage:AC220V±10%,50Hz
2.Inputvoltage:<10A
3.Sealingcurrent:Static<2A Dynamic<10A
4.Operatingfrequency:70~80KHz
5.Outputpower:≤2000W
6.Enclosureprotectionclass:IP2I
7.Sealingdiameter:Φ20mm~Φ130mm (Optimaldiameter: Φ30mm~Φ120mm)
8.Bottlesheight:40~400mm
9.Transportationdiameter:≤Φ200mm
10.Sealingspeed:2to12m/min(bottlesize,material,andsealingmembrane)
11.Conveyorunitbearingload:≤ 20Kg
12.Externaldimensions:155×55×135cm
13.Netweight:70Kg
V.Equipmentinstallationanduseprecautions:
1.It isnecessarytoconnect the ground wire beforeuse(The ground wireshouldnotdirectlyusethree-phaseoutletfor
grounding,butasafeandreliablegroundingwireshouldhaveconnectedseparately,toensuresafeuseofelectricity),andthen
switchonthepower.
2.Thecross-sectionalareaforpowercordandgroundwireshouldbenotlessthan1.5mm2.Incaseofuseundersupplyvoltage
instability,mountACautomaticregulator,toensurethequalityofsealingandpreventdamagetotheequipment.
3.Theequipmentmustbeusedinadry,cleanandventilatedenvironment,awayfromvarioustypesofheatsources.
Operatinginthewetenvironmentwithsevereacidcorrosionwillsignificantlyshortentheuselifeofequipment.
Foruseinplaceswithmanydusts,thedustsinthesensorheadandthehostmustbecleanedregularly.
4.Themachineisonlyapplicableforthesealingoperationsonplastic,glass,paperandothercontainers,butNOTsuitablefor
thoseonmetalandotherderivativecapacitors.
5.Therequirementsofinductionmachinesealingforselectionofthesensingmembraneandthebottlecap:
(1) The material of used sensing membrane must be the same as that of the sealed bottle.
(2) The optimum thickness range of foil on the sensing membrane is between 0.012 and 0.03mm. For
the sensing membrane with the aluminum foil being less than 0.012mm in thickness, sealing speed and
quality are not guaranteed.
(3) The vacuum aluminum plating composite membrane similar to aluminum foil induction
membrane must not used.
(4) When using the sensing membrane without paper pad, the bottle mouth and cap must be smooth
and without deformation.
(5) It is not applicable to non-threaded object sealing using the cover, as the cover can not completely
press the sensing membrane flatly and tightly, resulting in the phenomenon of loose sealing closure.

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VI.Operationsteps:
1.Turn on thepowerswitch(look atwhetherthevoltageisnormal),startthe coolingfan, delay for 5secondsand makethe
maincircuitwork,pressthesealswitchtomakethesealwork.
Note:itisprohibitedtocontinuouslyandrapidlyswitchonandoffthepowersupplyandsealswitch!Waitforatleast5
secondsafterturningoffthepowerswitch,thenre-openthepowersupply,orelse,itwouldbeeasytodamagetheequipment.
2.Adjustthesensingheadtomakeithigherthanthesealedobjectby1to3mm.Placethesealedobjectsonbothendsofthe
sensorhead,andcheckwhetherthesensorheadandtheconveyorbeltareparallel.Ifnotparallel,adjustthepillarbelowtheconveyor
belttomakeitparallel.
3.Accordingtothebottlediameter,selectthesealingrangeofthesensorhead.
4.Pressdownthesealingswitch,andtrysealing.If the sealing is not firm, reduce the speed of conveyor belt. If
the sealing membrane is burnt, increase the conveyor speed or increase the sensor head. After the
requirements on sealing quality are met, continuous automatic sealing operation can start.
5. To ensure that the seal will be always in the best working condition, conduct the sealing process
test, to identify the optimum process parameters and make records. After debugging is done, prevent
accidental changes in the normal production. Also conduct regular sampling, to avoid sealing of the
substandard products.
6. When the operating current is excessive, the machine’s over-current protection function is
activated, and the conveyor belt automatically stops working. At this time, appropriately pull up the
spacing between sensor head and sealed object, to reduce the operating current. After adjustment, re-boot
the machine to proceed with the sealing operation.
7. When the temperature of main circuit of the equipment is excessively high, the thermal overload
protection function is activated, and the equipment automatically stops working. After the temperature
drops to the normal state, the equipment will automatically start the sealing operation.
VII. Maintenance and repair:
1. The machine is electromechanical integration equipment. In order to avoid the equipment
appliance from premature aging and damage, the working environment must remain clean and dry. Also,
it is prohibited to use the machine in environment of high humidity, high corrosion, and high dust.
2. The instrument switches on the operator control panel shall not be immersed with water or other
liquids, so as not to cause damage or leakage. During operation, do not use excessive force, so as to
extend the service life.
3. The transmission part should be often added with the proper amount of lubricants, and no
phenomena of blockade or serious friction should exist.
4. The sensor head and the electrical appliance in the chassis have high-voltage electricity. The
untrained professional electrician shall not open the sensor head and the back cover of the electrical box,
to avoid electric shock accidents.

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VIII.Warrantyperiod:
1. The machine has a warranty period of one year. During the warranty period, if the equipment quality problem arises
duringoperationinaccordancewithrequirementsofthismanual,thecompanyisresponsibleforfreerepair,replacementofparts
andoriginaldeviceuntilthereplacementofanewmachine.
2. The purchaser of this equipment shall request the Company or the local dealer to issue equipment warranty card and
keeptheminpropercustody,asthefuturewarrantycertificate.
IX.Notunderwarrantyresponsibility:
1.Thereisnowarrantyproof.
2.Theuserhasdisassembledandrepairedthemachineonitsown.
3. The user has caused equipment failure, damaged parts and electronic components for not operating as per the
requirementsinthismanual.
4.Damagesareresultedoutoftoolowortoohighsupplyvoltage.
5.Thewarrantyperiodexpires.
6.Damagesarecausedduetohumanfactors.
Whentheabovesituationoccurs,theCompanyprovidespaidrepairservices.

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X. Packing list:
No.
Name
Model Specification
Qty
1
Host
Model CE-975
1
2
Power cord
1
3
Fuse pipe
10A
3
4
Hexagon wrench
6”, 8”
1 Each
5
Screwdriver
4” (Cross)
1
6
Machine Test Bottle
Φ40
20
7
Operation Manual
1
8
Ex-factory Certificate
1
9
Warranty Card (Triple
sheets)
1
Note: The above are essential spare parts attached. Other customized accessories, if
required, can be specified in the order contract.
Packed by: DD__ MM__ YYYY____
Attached drawings:
Power
Lift of
sensor head
Low voltage
power supply
Control circuit
Overheat
protection circuit
Power
voltmeter
Start-up delay
circuit
Over-current
protection
circuit
Rectifier
filter
Speed control
Circuit on
conveyor belt
Inverter circuit
(air-cooled)
PLL Control
circuit
Sensor head
(air-cooled)
Work
ammeter
Circuit Schematic Diagram ofAir-Cooled Continuous Electromagnetic Induction Sealing Machine