Clevertronics CLP CCIRC Series Manual

1942384
V1.0
25 June 2020
Clevertest and Clevertest Plus
Refer to the supplementary operation guide supplied with the Product.
After Power ON, the Status LED on a Clevertest Plus enabled fitting will display a rapid Green or Red
flashing for a period up to 2 minutes.
Note: To scan Status LED on the fitting, ring and lid at the front of Bunkalite needs to be removed.
Status LED Note:
Status LED is High Brightness and may appear as two separate spots as
illustrated. If Red and Green are seen at the same time, this needs to be taken
as Yellow in this Clevertest Plus operation guide.
Zoneworks, HIVE and DATA Monitored Options
Fittings with part numbers -ZW, -HVG, -DATA are fitted with Zoneworks communications modules
(nodes). These fittings are monitored using either Powerline Carrier Technology that utilize the power
cable to provide data communication, RF transceiver modules operating in the ISM band or a dedicated
data cable to/from data routers installed on a dedicated data trunk connected to a central Server (can also
be connected via Ethernet/Internet/Fibre). Zoneworks software on the server is used to monitor,
coordinate testing and collate test data from each fitting. Zoneworks Fittings can be commissioned by a
single push of the test switch or by scanning the supplied barcode. The LED Test Switch indicator provides
a multifunction indication of the status of the fitting during testing and normal operation:
Option
State
LED Operation
ZW, HVG, DATA
Commissioned
LED on Solid (Green)
ZW, DATA Un-commissioned
Batt plugged-in: red & green 1s, green 1s
Batt unplugged: red 1s, off 1s
HVG Un-commissioned
With network connectivity
Batt plugged-in: red & green 1s, green 1s
Batt unplugged: red 1s, off 1s
HVG Un-commissioned
Without network connectivity
Batt plugged-in: red & green 1s 250mS, green
250mS, red & green 1s 250mS, green 250mS,
green 1s
Batt unplugged: red 250mS, off 250mS, red
250mS,off 250mS, off 1s
ZW, DATA
Emergency Light Test In Progress
LED flashes at red & green 1s 5s , 0ff 1s
HVG
Emergency Light Test In Progress
LED flashes at red & green 1s 1s , 0ff 1s
In the case of the DATA version a 2-way “figure 8” cable and terminal block facilitates the connection to
the DATA network via a multi-drop bus (daisy chain connection). For further information of installation of
a Zoneworks system, please refer to the Zoneworks Users Guide and Commissioning Guide (incl. DATA
version)
DALI EM Option
Luminaires with part numbers having -DALI are fitted with DALI modules (nodes) that facilitate connection
and integration to 3rd Party Lighting Control Systems. Before installing the -DALI fitting please confirm
that the Lighting Control System has the capability to monitor DALI Emergency Luminaires. The -DALI
fitting will be addressed and configured into the control system by the Lighting Control System
Commissioning Technicians and not Clevertronics.
State LED Operation
Commissioned/ Un-commissioned
LED on Solid (Green)
Emergency Light Test in progress LED flashes at 1s On (red & green) & 1s Off
“IDENTIFY COMMAND” Fitting goes into emergency mode for 10 seconds
A 2-way “figure 8” cable and terminal block facilitates the connection to the DALI network OR a 5/6way
“structured wiring system” lead and plug facilitating the power and DALI connection. DALI connections
are marked as Da Da.
CLP™ Circular Emergency Light
Installation & Maintenance Instruction Leaflet
NOTE: Standard product codes with this symbol
are enabled with Clevertest Plus capability.
Please refer to the operation guide supplied with
the product for details.
Australia (Head Office)
Website: www.clevertronics.com.au
Email: [e-mail]
Phone: [phone]
Fax: [phone]
UK OFFICE
362 Stockley Close
West Drayton UB7 9BL
Phone: [phone]
Models:
CCIRC-yy-xx
Testing:
Options:
Manual Test
xx = Blank
DALI Driver
vv = DD
Zoneworks
xx = ZW
Z/W DATA
xx = DATA
DALI Registered.
xx = DALI
Hive
xx = HVG
Spare Parts:
1550230
BATT:LP 3.2V 6400mAh.200mm lead.Brkt.
8002801
PCA: CLE 220mm 2500lm 840 ADV4 EM SO
1330041
LED Driver - Set to 380mA
UKM02370110001
UKM02870060001
CLIFE-CKIT-IC1-650
CLIFE-CKIT-HVG-IC1-650
Important:
It is illegal for anyone, except for a licensed electrician to install or maintain this product. Before installation,
ensure that the electricity supply has been switched off and isolated. Installation must be carried out in
accordance with the relevant British Standards.

1942384
V1.0
25 June 2020
Installation:
The Circular can be installed either Ceiling or Wall Mounted.
•Remove the diffuser by rotating it counter-clockwise.
•Remove the gear-tray by loosening the 3 screws holding it in place and then slightly rotating
the gear-tray clockwise to release it from the keyhole slots.
•The power cable entry to the luminaire is via the rear surface of the base through the existing
20mm hole. Ensure appropriate cable entry provisions are made on the installation surface for
this purpose.
•The base of the luminaire can be mounted to the installation surface with the use of suitable
fasteners (Not provided). These fasteners should be placed through the mounting feet of the
base of the luminaire.
•Route the power cable into the base via the existing 20mm hole at the rear of the base during
the installation of the base.
•Secure the gear-tray to the base by connecting the lanyard extending from the base to the
gear-tray.
•Connect the 240VAC ( ,LSW, LEM, N) supply to the terminal block of the gear tray.
•Secure the gear-tray to the base via the keyhole slots on the gear-tray and by tightening the 3
screws.
•Fit the diffuser to the base by placing the diffuser over the base and then rotating it clockwise,
ensuring all the slide-lock points are engaged.
•Apply power to the luminaire and test as per the instructions.
•If the CTP capabilities are activated, please affix the CTP status label to a visible surface and
update the Four Segment Marking on the product to include a ‘’F’’ in third segment block.
Dimensions:
Complete luminaire outer dimensions:
327mm (Diameter) x 100mm (Max Height)
Base Diameter:
272mm
Note:
This luminaire (with reinforced insulation between control/LED terminal and AC supply) contains non-
user replaceable light source and battery - to be replaced (if required, refer installation instructions for
battery replacement) by Clevertronics service personnel/agents or a registered electrician.
Maintenance:
Prior to any work, isolate the power to the luminaire that requires Battery or Lamp replacement
Battery Replacement:
1. Obtain access to the rear side of the gear-tray by removing the diffuser by rotating it counter-
clockwise; Then remove the gear-tray by loosening the 3 screws holding it in place and then slightly
rotating the gear-tray clockwise to release it from the keyhole slots.
2. Disconnect the battery connector from the Emergency Driver.
3. Un-do the 2 Philips head screws to remove the battery and then replace it with the new battery,
ensuring that the tooth-washers are re-used.
4. Fit the battery connector to the Emergency Driver.
5. Refit the gear-tray and diffuser by following the above process in reverse.
Lamp Replacement:
1. Remove the diffuser by rotating it counter-clockwise to access the lamp module. If the battery
continues to power the LED Module, then remove the gear-tray by loosening the 3 screws holding
it in place and then slightly rotating the gear-tray clockwise to release it from the keyhole slots.
Disconnect the battery connector from the Emergency Driver. Then refit the gear-tray to the base.
2. Gently push into the top of the wiring terminals and pull out the wires from the LED Module.
3. Un-do the 4 Philips head screws to disengage the LED module from the gear-tray.
4. Fit the new LED Module to the gear-tray by following the above process in reverse. Ensure the
battery connector is refitted, if it was removed during the lamp replacement process
Testing:
Once connected to the 240V mains supply, the unit must be allowed to charge the battery for at least 24
hours. Conduct the following tests:
5. The emergency lamp must illuminate for at least 180 min after disconnection from the mains. If the
unit fails to illuminate for the requisite time, remedial action must be taken to repair the situation
and once completed, the unit must pass a subsequent test.
6. Press and hold Test Button or switch Off Mains Supply, check that the emergency lamp is On.
7. Release the Test Button or Switch On Mains Supply, check that the emergency lamp is Off (Non-
maintained operation).
Trouble Shooting:
Below are a list of common problems and their possible causes.
Fault: The Green LED Test Switch indicator is not illuminated.
Check: A.C. is connected and is turned on.
Battery is connected
Test Switch for damage.
Fault: Lamp does not illuminate in emergency mode.
Check: A.C. is connected.
Lamp is correctly inserted.
Battery is connected
Fault: Lamp illuminates in emergency mode, but only stays on for a short period.
Check: Battery has been allowed to charge for at least 24 hours.
Battery for damage.
Caution:
On many building sites, power circuits may be cut off in an uncontrolled and repetitive basis during
construction. As a result, any Exit & Emergency Units, on these circuits, will have their batteries
discharged or “cycled”. The Li-ion battery in the luminaire has been selected to give excellent long life
performance in a controlled IEC 60598-2-22 testing environment. Excessive battery cycling will reduce
through-life performance and may lead to premature battery failure. Battery warranty claims, as a result
of such abuse, are specifically EXCLUDED from Clevertronics warranty terms.
Warranty:
For Product Warranty information and Terms and Conditions of Sales please refer to our website
https://clevertronics.co.uk/product-warranty-statement/