Collamat 3600 Release Note

Collamat 3600
Technical handbook
5999.515-01E
HM Collamat AG
Bodenmattstrasse 34
CH-4153 Reinach
Switzerland
Phone [phone]
Fax [phone]
[email protected]
www.collamat.ch

Index Page
1 Safety advices ..................................................................... 4.......
1.1 Important Warnings .............................................................. 4.......
1.2 Danger Indications ............................................................... 4
.......
1.3 Symbol descriptions .............................................................. 5.......
2Introduction ........................................................................ 6.......
2.1 General informations ............................................................. 6
.......
2.2 The labeler C3600 ............................................................... 6.......
2.2.1 Prevention of accidents ......................................................... 7.......
2.2.2 Noise suppression .............................................................. 7.......
2.2.3 Mechanical stability ............................................................. 7.......
2.3 Assembly parts ................................................................... 8
.......
3Mechanical adjustments ............................................................ 9.......
3.1 Traction unit ...................................................................... 9.......
3.1.1 Threading the labelweb ......................................................... 9.......
3.1.2 Adjustment of rewinder coupling force .......................................... 9.......
3.1.3 Readjustment of paper brake ................................................... 10.....
3.1.4 Longitudinal adjustment on the module rail ..................................... 10.....
3.2 Flap adapter ..................................................................... 11.....
3.2.1 Inclination adjustment of flap adapter ........................................... 11
.....
3.2.2 Adjustment of the pressure roller of the flap adapter ............................ 11.....
3.3 Adjustment of the optical label scanner ........................................... 12.....
3.4 Adjustment of the mechanical label scanner ...................................... 13.....
4Technical description ............................................................... 14.....
4.1 Dispenser board .................................................................. 14.....
4.1.1 Power supply ................................................................... 14.....
4.1.2 Motordriver ..................................................................... 14.....
4.1.3 Controller ....................................................................... 14
.....
4.2 Signals and connection diagrams ................................................. 15.....
4.2.1 Inputs .......................................................................... 16.....
4.2.2 Outputs ........................................................................ 16.....
4.2.3 Isolated output IFEED .......................................................... 17.....
4.2.4 Open-Collector-output IFEED ................................................... 17.....
4.2.5 Currentsource-output ........................................................... 17.....
4.3 Connection diagrams BUS X101, X102 ........................................... 18.....
4.4 Transformer wiring ............................................................... 18
.....
4.5 Connection of the mains input .................................................... 19.....
4.6 Grounding of the labeler .......................................................... 19.....
4.7 Connection of the mains output ................................................... 20.....
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Index Page
4.8 Connection of the frontpanel ..................................................... 20.....
4.9 Motor and motorcable ............................................................ 21.....
5Firmware ........................................................................... 22
.....
5.1 Normalmode ..................................................................... 22.....
5.2 DIL-switches ..................................................................... 23.....
5.2.1 DIL-switch TEST ............................................................... 23
.....
5.2.2 DIL-switch DIR ................................................................. 23.....
6Trouble shooting ................................................................... 24.....
6.1 Fuses ............................................................................ 24.....
6.2 Status LEDs ...................................................................... 24.....
7Peripheral units and sensors ....................................................... 25
.....
7.1 Optical label scanner ............................................................. 25.....
7.2 Goods scanners .................................................................. 25.....
7.2.1 G&S measuring IR-scanner ..................................................... 25.....
7.2.2 NPN-Reflective scanner ........................................................ 25.....
7.3 Magnet adapter .................................................................. 26.....
7.4 Flatprinting unit ................................................................... 27.....
7.4.1 Flatprinter board ................................................................ 27.....
8Control signals for external units .................................................... 28
.....
8.1 How to connect a goods scanner ................................................. 28.....
9Electrical installation ................................................................ 29.....
9.1 Introduction ...................................................................... 29.....
10 Testmode ......................................................................... 31.....
10.1 Test software ................................................................... 32
.....
10.1.1 Motortest ...................................................................... 32
.....
10.1.2 Motor intervall test ............................................................. 33.....
10.1.3 BUS-signal selftest ............................................................ 33
.....
10.1.4 Signal display ................................................................. 34.....
10.1.5 DIL-switch settings ............................................................ 34.....
10.1.6 Potentiometer settings ........................................................ 34.....
10.1.7 Firmware Version ............................................................. 35
.....
11 Control of a hotstamp with the IFEED signal ....................................... 36
.....
12 Cabling and setting up ............................................................. 37
.....
12.1 Cabling ......................................................................... 37
.....
12.2 Setting up ....................................................................... 37.....
13 Version numbers .................................................................. 38.....
14 Glossary and terms ................................................................ 38.....
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Index Page
14.1 Short cuts ....................................................................... 38.....
14.2 Signals .......................................................................... 38
.....
14.3 Terms ........................................................................... 39.....
15 Technical data .................................................................... 40.....
15.1 Dimensions - Systemdesign ..................................................... 42.....
18 Trouble shooting .................................................................. 43
.....
18.1 Trouble shooting Collamat 3600 ................................................. 43.....
18.2 Trouble shooting checklist ....................................................... 48.....
Appendix Spare parts Collamat 3600
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1Safety advices
1.1Important Warnings
Before installing and operating the Collamat 3600 read following safety
instructions:
The labeler C3600 is exclusively determinated for labelling goods.
The installation of a Collamat 3600 has to be done by a trained specialist.
For this you have to consider the national specific regulations of
prevention of accidents
mechanical stability
construction of electrical and mechanical systems
noise suppression
Take notice to the technical data of the Collamat 3600. Especially the environment con-
ditions must be observed.
The operation of the Collamat 3600 must be done by trained personnel.
In case of non-authorized modification guarantee will fall.
Before connecting non-standard products ask your competent technical supporter.
1.2Danger Indications
The safety symbols and danger advices on the Collamat 3600 and in this manual must
strictly be observed.
Before connecting or disconnecting the labeler to or from the main, it must be
switched off.
The labeler C3600 may only be opened by authorized personnel.
Before opening the labeler C3600, it must be separated from the main power.
It exists danger of pinching hairs, jewelry, ties, clothes etc. into the traction unit
It exists danger of injury by cutting fingers in the area of the paper web.
It exists danger of injury in the area of the dancer of the unwinder of the Collamat 3600.
It exists danger of injury in the area of the paper stockcontroller of the Collamat 3600.
For operation on the Collamat 3600 the operating personnel must keep to a safely
place to prevent injury from the products being labeled.
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1.3Symbol descriptions
ATTENTION
Indicates danger of damaging the Collamat 3600 or other system compo-
nents, with a potential consequential danger of injuries.
DANGER
Indicates an immediate hazard for persons.
DANGER
Shock hazard due to high voltage at component.
DANGER
Hazard due to high temperature component.
ATTENTION
ESD warning (Electro Static Discharge). The PC boards or component may
only be touched in an electrostatically protected environment.
NOTE
Important or additional information to Collamat 3600 or to the documentation.
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2Introduction
2.1General informations
This technical handbook describes the construction and the function of the Collamat 3600. In
addition to the operating instructions, it contains the necessary tips and adjustments to get op-
timum use of the Collamat 3600. The descriptions of each electrical or mechanical device also
helps for quick error analysis and error elimination.
We recommend you to replace the complete electronic boards. Return it to Collamat Stralfors
AG or to its representative for repair. You can then feel sure, that the high quality standard of
the Collamat 3600 can also be guaranteed after repair.
2.2The labeler C3600
Special characteristics of the Collamat 3600:
resistant to wear, no clutch/brake-system
robust, stable
easy installation and operation due to the modular construction
quick change-over to other labelling tasks
high performance
high reliability
latest SMD-technology
high precision 2-phase steppermotor
The traction unit as well as the other peripheral assemblies are mounted on a modular rail. The
control electronics of the peripheral units are built in the units. The units are controlled and
driven by signals of the bussystem inside of the modular rail.
The operating elements for dispensing speed, predispensing, optical label scanner, as well as
the mains switch are placed right on the body of the traction unit itself. All parts are corrosion-
proof, the feedroller of the traction unit is provided with a special coating for permanent nonslip
torque transmission onto the paperweb. The rewinding force of the rewinder as well as the
braking power of the paper brake are adjustable at the traction unit from the outside.
The installation of the Collamat 3600 must be done by trained personnel. For this you have to
consider the national specific regulations of:
prevention of accidents
noise suppression
mechanical stability
construction of electrical and mechanical systems
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2.2.1Prevention of accidents
While installing and connecting the Collamat 3600 take care that the signal cables and power
cables can't become obstacles. The cables must be placed and installed according to the na-
tional safety requirements. Take care that the signal cables are not placed beneath power
cables.
The power switch and the controll elements must easily be accessible.
2.2.2Noise suppression
The dispenser C3600 is shielded according to the CE directives. Only cables which are certifi-
cated by Collamat Stralfors AG may be used for connecting the dispenser to the peripheral
units and the mains power. Additional peripheral units must be connected to the auxiliary
mains terminal of the dispenser. These assemblies must be certificated by Collamat Stralfors
AG.
2.2.3Mechanical stability
If the Collamat 3600 is used on a movable stand, this stand must be capable to be tilt 10° in
each direction. See also following figure 1:
Figure 1: Stability of the stand
10° 10°
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2.3Assembly parts
The assembly parts are mounted and placed on a modular rail. Following figure 2 shows these
assembly parts with their names on the modular rail:
Figure 2: Assembly parts
Legend
1. Unwinder dancer 5. Modular rail
2. Unwinder 6. Support
3. Traction unit 7. Adapter (optional with magnet)
4. Paper brake
1 2 34 5 67
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3Mechanical adjustments
3.1Traction unit
3.1.1Threading the labelweb
Figure 3
Thread the labelweb as shown in figure 3 up to the dispensing edge and draw it out by approx.
1 m. Detach the labels from the paperweb at the drawn-out web. Then open the pinchroller by
turning the knob (1), place the paperweb over the dispensing edge and finish threading the pa-
perweb as shown in figure 3. Close the pinchroller. Adjust the side guides of the paperweb
well, leaving 0.5 mm free space to the paperweb's edge.
3.1.2Adjustment of rewinder coupling force
Figure 4
The coupling force of the rewinder is factory-set. Proceed as follows if out of adjustment:
Detach winding spindle (1) after unscrewing the M5-bolt (3). Screw M8-bolt (2) accordingly:
in= harder coupling
out= softer coupling
1
3
2
1
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