Collamat 9100 User manual

CCollamatollamat®91009100
Operating instructions
Collamat Stralfors AG CH-4147 Aesch Pfeffingerring 201 Tel [phone] Fax [phone]
5999.550-01A

Index
page
Index 1
Important warnings 2
Symbol description 3
General information 4
Thread up of the labels 5
Midiunwinder or electric unwinder 6
Paper brake traction unit 7
Flap adapter 8
Traction roll, traction unit 9
Electric rewinder 10
Adjustment of the dancer 11
Installation of the flap adapter 12
Adjustment of the press-roll 12
Mechanical label scanner 13
Positioning of the CS mechanic goods scanning 14
Minimal goods distance 15
Servicing 16
Condensations 16
Signals 16
Glossary 17
Technical data 18
Trouble shooting checklist 21
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Important warnings
Before installing and operating the Collamat®9100 read following safety
instructions:
The Collamat®9100 labeler is exclusively decided for labelling products. It must
exclusively be controlled and driven by a 9100 monitor.
The installation of a Collamat®9100 has to be done by a trained specialist. For
this you have to consider the national specific regulations of
prevention of accidents
mechanical stability
construction of electrical and mechanical systems
noise suppression
Take notice to the technical data of the Collamat®9100. Especially the environ-
ment conditions must be observed.
The operation of the Collamat®9100 must be done by trained personnel.
In case of non-authorised modification, guarantee will fall.
Before connecting non-standard products, ask your competent technical
supporter.
Danger indications
The safety symbols and danger advices on the Collamat®9100 and in this
manual must strictly be observed.
Before connecting or disconnecting the labeler to or from the monitor 9100 the
monitor must be switched off.
The monitor and the distribution box may only be opened by authorized
personnel.
Before opening the distribution box, the monitor must be separated from the
mains power.
It exists danger of pinching hair, jewelry, ties, clothes etc. into the traction unit.
It exists danger of injury by cutting fingers in the area of the paper web.
It exists danger of injury in the area of the dancers of the rewinder and unwinder
of the Collamat®9100.
It exists danger of injury in the area of the paper stockcontroller of the Collamat®
9100.
To operate on the Collamat®9100 the operating personnel must keep to a safely
place to prevent injury by the products being labeled.
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Symbol description
ATTENTION
Indicates danger of damaging the Collamat®9100 or other sy-
stem components, with a potential consequential danger of
injuries.
DANGER
Indicates an immediate hazard for persons.
DANGER
Shock hazard due to high voltage at component.
DANGER
Hazard due to high temperature component.
ATTENTION
ESD warning (Electro Static Discharge). The PC boards or com-
ponent may only be touched in an electrostatically protected
environment.
NOTE
Important or additional information to Collamat®9100 or to the
documentation.
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General information
Special characteristics of the Collamat®9100 system:
Technical advanced design with ability to adapt to future developments in the control
system and driving technology
High performance labelling accuracy even with maximum dispensing speed and pro-
duct speed fluctuation
Resistant to wear, no clutch/brake system
Rugged construction for application in the industry
Easy handling due to modular construction
Secure, due to a simple design and operational monitoring system
Free of services, rugged and a fail-safe monitor
Monitor controllable through control signals from outside
Simple to adjust, modern menu guided operating
Easily moved between product lines with simple fitting and setting up times
Storage for 20 labelling programs
The modular system allows the addition of the peripheral appliances on a module rail.
The complete electronic operating and electronic control system for the traction unit are
installed into a modern, elegant box. The connection to the particular peripheral
appliances takes place through a connection box on the module rail. An essential ad-
vantage is the expandability of the system without extra expenditure in the basic system
itself. A micro-processed electronic system, a multiple line LCD and a neatly arranged
keyboard grant a comfortable operating of the Collamat®9100. All parts are surface
treated or made of rust resistant material. The traction unit is specially coated in order
to avoid slippage of the paper during the turning moment. The un- and rewinder, which
are equipped with an own driving motor, are provided with a electronic controlled tur-
ning moment.
The Labeler C9100
The traction unit as well as the other peripheral units are mounted on a modular rail.
The force of the paperbrake is adjustable. The tractionroller turns free while power off
for easy threading and installation of the paperweb.
The installation of the Collamat®9100 must be done by a trained
personnel. For this you have to consider the national specific
regulations of
prevention of accidents
noise suppression
mechanical stability
construction of electrical and mechanical systems
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Thread up of the labels
The labeller may only be opened by trained personnel. It contains no
parts to be handled by the operator.
The labeller contains live parts. Hazard of contact due to high voltages
of the assemblies.
The paper web will be pulled from the unwinder 2over the dancer of unwinder to the
traction unit. It will be conducted under the paper brake and pulled to the flap adapter 3
right to the dispensing edge. Now the paper web should be pulled up approx. 1mover
the dispensing edge, so that the importation backward through the flap adapter into the
traction unit would be easier. After that the paper web must be pulled through the
traction unit 1around the dancer of the rewinder up to the rewinder 4and clamped on
the rewinder core.
Before labelling, the complete paper web must be stretched to avoid label errors.
1. Traction unit 2. Midi-unwinder or electric unwinder
3. Flap adapter 4. Electric rewinder
Attention:
It exists danger of injury by cutting in the area of the paperweb.
12 34
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Midi-unwinder or electric unwinder
Pull of the holding disk 4from unwinder core 1by compressing the two handles 5.
1. Unwinder core
2. Deflection pulley
3. Dancer
4. Holding disk
5. Handles
Insert the label roll on the unwinder core 1and fix it with the handling disk 4. Thread up
the label web as shown per picture. The direction of the unwinder can be changed with
the direction switch 5, which is found behind the holding disk 4.
1. Unwinder core
2. Deflection pulley
3. Dancer
4. Holding disk
5. Direction switch
6. Label web
Note:
Adjustment of the spring force see under "Adjustment of the dancer"
1
5
43
2
1
4
3
6
2
5
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Paper brake, traction unit
Thread up the label web around the deflection pulley 1. Lift the paper brake 2. Thread
up the web between the paper brake and the brake plate under the front deflection pul-
ley. Pull it to the flap adapter. Put down again the paper brake.
1. Deflection pulley
2. Paper brake
3. Front deflection pulley
4. Brake plate
5. Label web
Note:
If the paper brake 2 is not correctly fixed, an error message takes place
at the beginning of labelling:
"Error paper traction /-end"
123
4
5
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Flap adapter
Pull the label web between the two deflection pulleys 1 and 2as well above the stop-
ping axle 3. Conduct the label web under the label scanner 5and pull up approx. 1m.
Take off the labels from the backing paper. Put the backing paper around the dispen-
sing edge 6and conduct it again under the stopping axle 3and the two guiding rolls 1
and 2.
In order to change the optical label scanner 5 transversely, the knurled screw 8 has to
be detached.
1. Deflection pulley above
2. Deflection pulley below
3. Stopping axle
4. Stop
5. Optical label scanner
6. Dispensing edge
7. Pressing roll
8. Knurled screw
9. Label web
Attention:
If the slope of the flap adapter so big, that the two paper webs between
the two deflection pulleys 1 and 2 touch each other, then the returning
backing paper has to be guided under the second deflection pulley.
785319
6
42
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Traction roll, traction unit
Turn the knurled knob 3by 90° in order to ease the back pressure roll 2at the traction
roll 1.
Right-hand version: turn clockwise
Left-hand version: turn counterclockwise
Position the back pressure roll 2in the middle of the backing paper (for this the set
screw has to be released in order to move the back pressure roll 2). Wind the backing
paper around the traction roll 1 and the back pressure roll 2 as shown per picture, re-
tention the back pressure roll.
1. Traction roll
2. Back pressure roll
3. Knurled knob
4. Deflection shaft
5. Backing paper web
Note:
If the back pressure roll 2 is not under tension an error message
appears: "Paper traction / -end"
2
1
4
5
3
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